Discharge Modes at the Anode of a Vacuum Arc

Five possible discharge modes can exist at the anode of a vacuum arc. The two most common anode modes are a low current mode, where the anode is basically inert; and a high current mode with a fully developed anode spot. This anode spot is very bright, has a temperature near the boiling point of the anode material, and is a copious source of vapor and energetic ions. Three additional anode modes can occur in appropriate circumstances. A low current vacuum arc with electrodes of readily sputterable material will emit a flux of sputtered atoms from the anode. At intermediate currents, an anode footpoint can form. This footpoint is luminous, but much cooler than a true anode spot. Finally, a high current mode can exist where several small anode spots are present instead of a single large anode spot.     

A Review of Anode Phenomena in Vacuum Arcs

This paper discusses are modes at the anode, experimental results pertinent to anode phenomena, and theoretical explanations of anode phenomena. A vacuum are can exhibit five anode discharge modes: (1) a low current mode in which the anode is basically passive, acting only as a collector of particles emitted from the cathode; (2) a second low current mode that can occur if the electrode material is readily sputtered (a flux of sputtered atoms will be emitted by the anode); (3) a footpoint mode, characterized by the appearance of one or more small luminous spots on the anode (footpoints are generally much cooler than the true anode spots present in the last two modes); (4) an anode spot mode in which one large or several small anode spots are present (such spots are very luminous, have a temperature near the atmospheric boiling point of the anode material, and are a copious source of vapor and ions); and (5) an intense are mode where an anode spot is present, but accompanied by severe cathode erosion. The are voltage is relatively low and quiet in the two low current modes and the intense are mode. It is usually high and noisy in the footpoint mode, and it can be either in the anode spot mode. Anode erosion is low, indeed negative, in the two low current modes, and it is low to moderate in the footpoint mode. Severe anode erosion occurs in both the anode spot and intense are modes. The dominant mechanism controlling the formation of an anode spot appears to depend upon the electrode geometry, the electrode material, and the current waveform of the particular vacuum are being considered. In specific experimental conditions, either magnetic constriction in the gap plasma, or gross anode melting, or local anode evaporation can trigger the transition. However, the most probable explanation of anode spot formation is a combination theory, which considers magnetic constriction in the plasma together with the fluxes of material from the anode and cathode as well as the thermal, electrical, and geometric effects of the anode in analyzing the behavior of the anode and the nearby plasma.     

A Review of Anode Phenomena in Vacuum Arcs

This paper discusses arc modes at the anode, anode temperature measurments, anode ions, transitions of the arc into various modes (principally the anode-spot mode), and theoretical explanations of anode phenomena. A vacuum arc can exhibit five anode discharge modes: 1) a low-current mode in which the anode is basically passive, acting only as a collector of particles emitted from the cathode; 2) a second low-current mode that can occur if the electrode material is readily sputtered (a flux of sputtered atoms will be emitted by the anode); 3) a footpoint mode, characterized by the appearance of one or more luminous spots on the anode (footpoints are much cooler than the true anode spots present in the last two modes); 4) an anode-spot mode in which one large or several small anode spots are present (such spots are very luminous, have a temperature near the atmospheric boiling point of the anode material, and are a copious source of vapor and ions); and 5) an intense-arc mode where an anode spot is present, but accompanied by severe cathode erosion. The arc voltage is relatively low and quiet in the two low-current modes and the intense-arc mode. It is usually high and noisy in the footpoint mode, and it can be either in the anode-spot mode. Anode erosion is low, indeed negative, in the two low-current modes, and it is low to moderate in the footpoint mode. Severe anode erosion occurs in both the anode-spot and intense-arc modes.     

Vacuum Arc Anode Phenomena

This paper presents a brief review of anode phenomena in vacuum arcs. It discusses in succession the transition of the arc into the anode spot mode; the temperature of the anode before, during, and after formation of an anode spot; and anode ions. Characteristically the anode spot has a temperature of the order of the atmospheric boiling point of the anode material and is a copious source of vapor and energetic ions. The dominant mechanism controlling the transition of the vacuum arc into the anode spot mode appears to depend upon the electrode geometry, the electrode material, and the current waveform of the particular vacuum arc being considered. Either magnetic constriction in the gap plasma or gross anode melting can trigger the transition, indeed a combination of the two is a common cause of anode spot formation.     

Anode-Spot Formation and Motion of Vacuum Arcs

This paper reports about experimental investigations on high-current vacuum-arc phenomena, especially anode-spot formation, arc states, and motion. The presented work was stimulated by lack of information about the transition process from the diffuse low-current mode to the high-current mode characterized by anode spot(s). Optoelectronic measurements, streak photographs, high-speed movies, and correlated arc voltage/current records yielded remarkable results on power-frequency vacuum arcs. Three different high-current vacuum arc modes can be observed beyond a certain threshold current. Which mode appears depends mainly on the momentary electrode distance. The modes are characterized by different anode-spot behavior and interelectrode phenomena. The transition between different arc modes is continuous. The arc modes observed on ring electrodes producing a magnetic blast field are the same as those appearing on butt-type electrodes. Anode-spot formation is preceded by congregations of cathode spots and may be initiated by thermal overload of the anode surface opposite to these cathode-spot clusters.     

Observation of tungsten particles in vacuum arcs by laser inducedfluorescence

We have clarified the relation between the decay of tungsten ion density in the vicinity of current zero and vacuum arc mode in high current period by using a laser induced fluorescence method in tungsten vacuum arcs of 60 Hz sinusoidal current with the peak value of 3.3, 6.7, and 9.8 kA. In the case of 6.7 kA, the arc mode was the anode spot mode. Because of the generation of the anode spot, the tungsten ion density near the anode was higher than near the cathode and the density near the anode was about ten times as high as the case of 3.3 kA which was the diffuse mode. In the case of 9.8 kA, which was the intense arc mode, the density near the anode was not significantly different from the case of 6.7 kA. The density near the cathode was higher than near the anode and tungsten ions were observed till about 30 μs after current zero while they disappeared at current zero in the other cases     

Twenty-five years of progress in vacuum arc research andutilization

Progress in understanding and applying vacuum arcs is reviewed. Laser diagnostics have demonstrated the existence of micron-sized regions in the cathode spot plasma having electron densities exceeding 10²⁶ m^-3. The expanding plasma produces a highly ionized jet whose ions typically have charge states of 1-3 and energies of 50-150 eV. Gas dynamic and explosive emission models have been formulated to explain cathode spot operation. In cases where the arc is constricted at the anode, forming an anode spot, or the anode is thermally isolated, forming a hot anode vacuum arc, material emitted from the anode may dominate the interelectrode plasma. Evaporation from liquid droplets may also provide a substantial component of the plasma, and the presence of these droplets can have deleterious consequences in applications. The vacuum arc has been extensively utilized as a plasma source, particularly for the deposition of protective coatings and thin films, and as a switching medium in electrical distribution circuit breakers     

Anode Phenomena in Vacuum and Atmospheric Pressure Arcs

This paper summarizes recent experimental data related to anode phenomena in both vacuum and atmospheric pressure arcs. Currents in the range 10A to 3OkA are discussed, and particular emphasis is placed on the effect of plasma flow from the cathode. For vacuum arcs this plasma flow is the directed motion of metal ions from the cathode spots. These ions reduce the anode voltage drop, and maintain a diffuse anode termination. At atmospheric pressure the ion flow is impeded by gas-atom collisions. However, a plasma flow towards the anode can result from magnetic pinch forces at the constricted cathode termination. In the absence of plasma flow, the anode termination constricts to a vigorously evaporating anode spot. For a typical non-refractory electrode such as copper, the spot operates at a temperature close to the boiling point irrespective of the gas pressure. The spot temperature is dictated by the balance between electrical input power and evaporative losses. These anode phenomena are discussed in relation to vacuum switchgear, arc welding and arc furnaces.     

Investigation of ion behavior associated with anode-spot modetransition in vacuum arcs

The ion behavior phenomenon associated with transitions of the anode discharge mode to the anode-spot mode is studied by measuring the wall ion current and by spectroscopic observation in vacuum arcs. The anode mode transfers when the wall ion current attains a certain magnitude that is independent of the cathode, but dependent on the anode. The ion-current function to the arc current increases when the arc current increases in the diffuse arc. Spectral-line intensity of Cu III emitted from the plasma in the anode region increases with an instantaneous arc current of a 5-kA peak (kAp) sinusoidal half-wave. These findings suggest an idea for the mode transition, that an ion generation region appears, and that an increase in the ion density produces a positive potential hump near the anode, which results in the negative anode voltage drop triggering the mode transition. After the mode transition, an arc current is found to reduce the ion current near the crest of a sinusoidal current in a copper arc. This appears to be significant for the arc on a small anode. The decrease in the ion current is attributed to the recombination of ions decelerated by anode vapor with electrons emitted from the hot spot on the anode     

Arc voltage of a fast triggered vacuum gap

At high current, the performance of triggered vacuum gaps (TVGs) is limited by constriction of the vacuum arc. Several concentrated modes can be defined, i.e., foot point, anode spot, and intense arc mode. In all cases, small, luminous, high-temperature spots (from melting to boiling temperature) appear on the anode surface. In accordance with the anodic mode, the arc voltage has different characteristics (quiet and low or with high-frequency noise). The arc voltage is measured for different electrode configurations for a conduction time of 27 μs and for peak current up to 45 kA. For small gap distances (1-1.5 mm), the arc voltage is quiet and low (20 to 30 V) and almost independent of the peak current. For greater distances, the arc voltage increases with the distance and the peak current. If the peak current is higher than the threshold interruption current, the arc voltage is high and noisy. These overvoltages, with a frequency of about one megahertz, can reach more than 1000 V. These overvoltages disappear completely after about 15 μs, and the voltage decreases     

Experimental Investigation of Anode Activities in High-Current Vacuum Arcs

It is well known that the melting of electrodes (mainly anode melting) in vacuum arc can increase the metal vapor density around current zero and even lead to interruption failure. In order to clarify the anode activities and their influence on arc appearance and interruption capacity, series experiments of cup-shaped axial magnetic field copper electrodes were conducted. Obvious anode melting was detected; the liquid copper flowed on the contact plate of anode and formed a clockwise swirl flow. The appearance of anode melting is likely to correlate to the transition of arc mode from high-current diffuse mode to high-current diffuse column mode. The melting of anode was severer than cathode and was influenced by the distribution of cathode spots. Various kinds of copper particles at macroscopic level can be seen in arc column. Even at the interruption limit, the majority of melted copper of anode sputtered out of gap in form of liquid droplets or was pressed into the cup of anode, the copper vapor evaporated into arc column only accounted for a few portion and no obvious anode jets was found due to large plasma pressure in arc column.      

Ion flux from the cathode region of a vacuum arc

The properties of the ion flux generated in a vacuum arc are reviewed. The structure and distribution of mass erosion from individual cathode spots and the characteristics of current carriers from the cathode region at moderate arc currents are described. An appreciable ion flux (~10% of the total arc current) is emitted from the cathode of a vacuum arc. This ion flux is strongly peaked in the direction of the anode, although some ion flux may be seen even at angles below the plane of the cathode surface. The observed spatial distribution of the ion flux is expressed quite well as an exponential function of the solid angle. The ion flux is quite energetic, with average ion potentials much larger than the arc voltage, and generally contains a considerable fraction of multiply charged ions. The average ion potential and ion multiplicity increase significantly for cathode materials with higher arc voltages but decrease with increasing arc current for a particular material. The main theories concerning ion acceleration in cathode spots are the potential hump theory and the gas dynamic theory. Experimental data indicate that these theories serve reasonably well when used to predict the mean values of the charge state, ion potential, and ion energies for the ion flux, but are quite insufficient when compared with the results for the potentials and energies of individual ions     

Ion Flux from the Cathode Region of a Vacuum Arc

This paper reviews the properties of the cathode ion flux generated in the vacuum arc. The structure and distribution of mass erosion from individual cathode spots and the characteristics of current carriers from the cathode region at moderate arc currents are described. An appreciable ion flux (～10% of total arc current) is emitted from the cathode of a vacuum arc. This ion flux is strongly peaked in the direction of the anode, though some ion flux may be seen even at angles below the plane of the cathode surface. The observed spatial distribution of the ion flux is expressed quite well as an exponential function of solid angle. The ion flux is quite energetic, with average ion potentials much larger than the arc voltage, and generally contains a considerable fraction of multiply-charged ions. The average ion potential and ion multiplicity increase significantly for cathode materials with higher arc voltages, but decrease with increasing arc current for a particular material. The main theories concerning ion acceleration in cathode spots are the potential hump theory (PH), which assumes that all ions are created at the same potential, and the gas dynamic theory (GD), which assumes that all ions are created with the same flow velocity. Experimental data on the potentials and energies of individual ions indicates that these theories in their original forms are not quite correct, however extensions or modifications of the PH and GD theories seem very likely to be able to predict correct values for the charge states, potentials, and energies of individual ions.     

Characteristic features of the emission properties of pulsed broad-beam ion and plasma sources utilizing the evaporation of metal by a vacuum arc

An experimental confirmation was obtained of the anode potential fall effect in pulsed broad-beam ion and plasma sources utilizing the evaporation of metal by a vacuum arc. An increase in the overall voltage across the arc discharge was discovered. The investigations demonstrated that the magnitude of the positive anode fall depends on the structural features of the ion source and are determined by the ratio of the plasma flux directed onto the lateral surface of the anode to the total plasma flux from the cathode spot. It was established that the anode fall effect is controlled and makes it possible to influence the homogeneity of the ion current distribution over the beam cross section, the efficiency of extracting ions from the plasma, and the charge composition of the ion flux.Scientific-Research Institute of Nuclear Physics, Polytechnic University, Tomsk. Translated from Izvestiya Vysshikh Uchebnykh Zavedenii, Fizika, No. 2, pp. 82–92, February, 1994.     

纵磁作用下真空电弧单阴极斑点等离子体射流三维混合模拟

真空电弧的特性直接受到从阴极斑点喷射出的等离子体射流的影响,对等离子体射流进行数值仿真有助于我们深入了解真空电弧的内部物理机制.然而,磁流体动力学和粒子云网格仿真方法受限于计算精度和计算效率的原因,无法有效地应用于真空电弧等离子体射流仿真模拟.本文开发了一套三维等离子体混合模拟算法,并在此基础上建立了真空电弧单阴极斑点射流仿真模型,模型中将离子作宏粒子考虑,而电子作无质量流体处理,仿真计算了自生电磁场与外施纵向磁场作用下等离子体的分布运动状态.仿真结果表明,单个阴极斑点情况下真空等离子体射流在离开阴极斑点后扩散至极板间,其整体几何形状为圆锥形,离子密度从阴极到阳极快速下降.外施纵向磁场会压缩等离子体,使得等离子体射流径向的扩散减少并且轴线上的离子密度升高.随着外施纵向磁场的增大,其对等离子体射流的压缩效应增强,表现为等离子体射流的扩散角度逐渐减小.此外,外施纵向磁场对等离子体射流的影响也受到电弧电流大小的影响,压缩效应随电弧电流的增加而逐渐减弱.     

Conditions of the Anode Spot Formation in a Vacuum Arc

A critical analysis of available experimental data and models of an anode spot formation shows their insufficiency for developing a clear-cut physical model of anode processes in a high-current vacuum arc. Based on new results of studying an anode medium- and low-pressure arc region, a qualitative physical model of an anode spot formation in a vacuum arc is proposed. The main idea of the model is that a change of the sign of the anode voltage drop (from negative to positive) is a necessary condition for an anode spot formation. Experimental data are qualitatively discussed from the point of view of the proposed model.     

Basic Characteristics of Vacuum Arcs Subjected to a Magnetic Field Parallel to Their Positive Columns

As vacuum arcs subjected to a magnetic field parallel to their positive column (an axial magnetic field) spread uniformly over all the electrodes and burn in the interelectrode region, arc voltages of these arcs are low and quiescent. When the magnetic field strength decreases, however, the arc voltage develops a large noise component and electrode melting occurs. Experiments were conducted to investigate the condition of these transition phenomena. As a result of these experiments, it was found that these two phenomena do not always occur simultaneously and that a new explanation for the mechanism of anode spot formation should be considered.     

Time Dependence of Anode Spot Formation Threshold Current in Vacuum Arcs

The variation of threshold current for the transition between the low current quiescent vacuum arc mode, and the high voltage noisy mode associated with anode spot formation, was measured as a function of peak current, current waveform frequency, and electrode separation on fixed diameter (25 mm) Cu and Ni electrodes. At current waveform frequencies of about 60 Hz on Cu electrodes, the threshold current depends mainly on electrode spacing, as has been observed by other investigators. However, at higher waveform frequencies, the threshold current becomes a strong function of peak current as well. At 347 Hz on 25 mm. diam. Cu electrodes separated by 10 mm, the threshold current rose from approximately 2 kA to 5.5 kA, as the peak current rose from 2 kA to 6 kA. At 543 Hz on 25 mm diam Ni electrodes separated by 9 mm, a saturation in threshold current at about 7.5 kA was observed for peak currents greater than 9 kA. Simultaneous anode temperature measurements indicated that the Ni anode surface temperature immediately prior to transition rose from about 1550° K to 2250° K with variations of peak current from 5 kA to 13 kA. Predictions of the variation of threshold current based on random transitions, and on cathode spot migration over the edge of the cathode, are compared with the experimental data.     

Experimental investigations into the arc properties of vacuuminterrupters with horseshoe electrode, four pole electrode, and theirapplications

By using ferromagnetic material around electrodes to generate strong nonuniform magnetic fields, vacuum arcs can be kept in well-defined diffuse mode or multiple arc mode. As a result, the arc voltage is low and stable, the current is confined in certain areas, and high interrupting ability and small size are achieved. The different arc modes for different electrodes, the arc voltage versus arc current for flat electrodes, horseshoe, and four-pole electrode, and the vacuum arc distribution are measured. The criteria of choice of electrode diameter and electrode distance are given