Preparation and Evaluation of Some Terpolymers as Lube Oil Additives

In the present work, some polymeric additives were prepared to use as viscosity index improvers and pour point depressants for lube oil via copolymerization of hexadecylacrylate and dodecylacrylate with styrene. Structure of the prepared compounds was confirmed by infrared spectroscopy and nuclear magnetic resonance. The molecular weights of the prepared copolymers were determined by using gel permeation chromatograph. The efficiency of the prepared terpolymers as viscosity index improvers and pour point depressants for lube oil was investigation. It was found that all the prepared terpolymers are effective as viscosity index improvers and pour point depressants. The viscosity index of the prepared terpolymers increases with increasing the concentration of the additives and increases by increasing the percentage of hexadecylacrylate until 70%. The best result for viscosity index of the prepared terpolymers is when the percentage of styrene is 10%. The pour point of the prepared compound decreases with decreasing concentration of additive used.     

Synergistic effect between surfactants and polyacrylates-maleicanhydride copolymers to improve the flow properties of waxy crude oil

Four copolymers were prepared by copolymerization of octadecyl acrylate with maleic anhydride abbreviated as [ODM], the resulted copolymer was reacted with octadecylalcohol [ODMSA], hexadecylamine [ODMCA], benzyl alcohol [ODMBA] and aniline [ODMAn]. Three oil-soluble surfactants were also prepared by esterification of mono, di and tri ethanolamine with oleic acid, abbreviated as [MEAO, DEAO and TEAO]. These compounds were purified and characterized by FTIR, ¹H-NMR and GPC. The prepared copolymers were evaluated individually and mixed with the oil-soluble surfactants and evaluated as flow improvers and pour point depressants for waxy crude oil. It was found that, the polymer with aromatic side chain [ODMBA] exhibited the maximum pour point depression ΔPP?=?24°C at concentration 1000?ppm, while the minimum pour point depression was obtained by [ODMCA] which pronounced ΔPP?=?15°C at 1000?ppm. Furthermore, the blend [B4] between [ODMBA] and oil-soluble surfactant [TEAO] achieved extra depression of pour point (ΔPP?=?30°C). The rheological properties of the treated and untreated crude oil with the polymeric additives were also investigated and it was found that Bingham yield value (τ_B) was decreased from 1.63?Pa at 32°C to 0.3?Pa at the same temperature and 500?ppm concentration of [ODMBA].     

Studies on the additive performance of liquid crystal blended polyacrylate in lubricating oil

Homopolymer of decyl acrylate (D) was synthesised, characterised (Fourier transform infrared spectroscopy (FT-IR) and nuclear magnetic resonance (NMR)) and evaluated for its additive performance as antiwear (AW), pour point depressant (PPD) and viscosity modifier (VM). Physical blends of the polymer were also made with three different types of liquid crystals (each containing three samples), evaluated and the results were compared. The study indicated that additive performances (AW, VM and PPD) of the blended composites were much better in comparison to the homopolymer of polydecyl acrylates.     

Dispersion of Waxy Gas Oil by Some Nonionic Surfactants

Straight chain fatty alcohols having the following number of carbon atoms–C₁₂, C₁₄, C₁₈, and C₂₁–each alcohol were ethoxylated to the same of ethylene oxide content, characterized through average molecular weight and elemental analysis. The surface properties of these compounds were studied through surface tension measurements. The synthesized additives were tested as flow improvers for improving the cold flow properties of two waxy gas oils through pour point test. The results show the right efficiency of these compounds in improving the flowability. Comparative evaluation of the synthesized products with available commercial additive (com) showed their efficiency and suitability to use in gas oils. Wax modification was assisted through photoanalysis. Correlation between wax modification and flow improvement in term of pour point depression appeared to be merely qualitative in such heterogeneous gas oil systems.     

新型聚丙烯酸酯类柴油降凝剂分子模型的建立及验证

在前期工作得出的正构烷烃含量与浊点、冷滤点、凝点的定量关系模型基础上，选择柴油降凝剂的基团对柴油降凝剂分子结构进行了设计，得出了设计模型。结果表明，将含氮基团引入柴油降凝剂可以显著提高柴油降凝剂的性能。根据设计模型合成了一系列聚丙烯酸单酯和混合酯柴油降凝剂，并通过对柴油降凝剂的性能测试结果和自行设计的计算程序对设计模型进行了验证，结果表明，从柴油正构烷烃含量对柴油降凝剂的配比进行设计是可行的。     

Effect of modified nano-silica/EVA on flow behavior and wax crystallization of model oils with different wax contents

The nano-hybrid pour-point depressant (PPD) was prepared with organically modified nano-silica covering in EVA. The effects of modified nano-silica/EVA on the flow behavior and wax crystallization of model oils with different wax contents were evaluated. Compared with pure EVA and nano-silica/EVA, modified nano-silica/EVA exhibited a better effect, when doped with 500?ppm, the pour point of the model oil containing 20?wt% wax was reduced from 33°C to 0°C. However, it is noteworthy that pour point cannot accurately reflect the effect of YSiO2/EVA as cold flow improver for a high wax content. The crystal morphology and crystallization behavior of the model oils at low temperature were also observed using polarizing optical microscopy (POM). The results indicated that modified nano-silica/EVA can reduce the size of the wax crystals and disperse the wax crystals by heterogeneous nucleation.     

柴油低温流动性改进剂的研制及性能评价 Ⅰ. 低温流动性改进剂对柴油的感受性

在分析胜利石化总厂 0 #柴油和齐鲁石化 0 #柴油的烃族组成、蜡碳分布的基础上 ,进行分子设计 ,研制出一种柴油低温流动性改进剂。它主要由具有一定粘度的三元共聚物组成。实验结果表明 ,这种柴油低温流动性改进剂能十分有效地提高胜利石化总厂 0 #柴油的低温使用性能 ,而胜利石化 0 #柴油对目前国内外其它低温流动性改进剂的感受性较差。     

Advances in the research of polymeric pour point depressant for waxy crude oil

In the pipeline transportation of waxy crude oil when the temperature of the waxy crude oil drops lower than the wax appearance temperature (WAT), wax precipitates continuously from oil phase, which brings a series of negative impacts on pipeline performance and even causes complete blockage under severe conditions in recent decades, polymeric pour point depressants have a very important practical application in depressing the pour point and improving the fluidity of waxy crude oil, thus reducing the cost of waxy crude oil pipeline transportation. The most commonly used types of the polymeric pour point depressants include ethylene-vinyl acetate (EVA) copolymers, comb copolymers, and nano-hybrid pour point depressants. In this paper, the structural character, interactive types, and the action mechanism of the polymeric pour point depressants are reviewed with their application and research progress introduced.     

Synthesis of linseed oil based biodegradable homo and copolymers: role as multifunctional greener additives in lube oil

Abstract

Homopolymer of linseed oil and its four copolymers with styrene, 1-decene, isodecyl acrylate and octyl acrylate, respectively, have been synthesized in this present context. The prepared polymers are characterized by NMR and FTIR spectroscopy. The molecular weights have been measured by gel permeation chromatography. Their effectiveness as pour point depressant (PPD), viscosity index improver (VII) and their shear stability in terms of permanent shear stability index have been evaluated in lube oil. The copolymers acted as better PPDs than the homopolymer whereas the homopolymer of linseed oil excelled as VII. Further it was observed that all the prepared polymers were stable enough under severe mechanical shear.     

Effect of gemini surfactant additives on pour point depressant of crude oil

Efficiencies of cationic gemini surfactant additives in improving the pour point depressant of crude oil were investigated. The length of alkyl chain is a major factor affecting the improvement of the pour point depression. The adsorption behavior of these gemini surfactants at air/solution and oil/solution interfaces were investigated by measuring the surface tension and interfacial tension as functions of concentration. It is found that there is a good relation between surface properties especially interfacial tension of the gemini surfactants and their efficiency in depressing the pour point. Also, the surface parameters and free energies of micellization and adsorption confirm the decreasing and improving of pour point depression. Crystallization study in crude oil revealed the relationship between the structure and activity of gemini surfactant additives. It is found that the x-ray diffraction patterns of waxes with additives are remarkably different from those without additives. The mechanism of the depressants action has been suggested according the adsorption of each additive. Adsorption of the additive on the surface of the wax particles inhibits their growth and alters the crystal habits through micelle core. Pretreatment of the crude oil with pour point depressants has received the greatest acceptance due to its simplicity and economy.     

倍半硅氧烷/改性乙烯-乙酸乙烯酯共聚物复配降凝剂对蜡油倾点的影响

乙烯-乙酸乙烯酯共聚物(EVA)是原油常用的降凝剂(PPDs),但其分子结构相对比较单一,对部分油品降凝效果不佳。 为了提高EVA的降凝效果,使用硬脂酰氯与羟基化的EVA直接反应的方法制备烷基长链接枝改性EVA,并与带有烷基长链的倍半硅氧烷(SS)纳米粒子进行复配。 研究了改性EVA和SS复配降凝剂对蜡油的降凝效果和降凝机理。 结果表明:复配降凝剂为蜡提供晶核,使蜡晶变小并降低蜡的沉淀量,导致蜡油中形成的蜡晶难以搭接在一起,形成了松散的结构,当复配质量比m(EVA-g)∶m(SS-L)=1∶2时,在蜡油中的质量分数为0.1%时,蜡油倾点降低了25 ℃。     

Synthesis,characterization and performance evaluation of long chain methacrylate-octene copolymer for lubricant formulation

Abstract

In this study, the authors synthesized myristyl methacrylate monomers by esterification reaction of methacrylic acid and myristyl alcohol using conc. H₂SO₄ as catalyst. Homopolymer of the prepared ester was synthesized and a series of copolymers were prepared by varying the ratio between the ester and 1-octene by free radical polymerization using azobisisobutyronitrile as initiator. All the synthesized polymers were characterized by spectral studies (FT-IR and NMR) and their average molecular weights were determined by gel permeation chromatography (GPC). Thermogravimetric analysis (TGA) was selected as the method to investigate the thermal behavior of the polymers at high temperature. Performances of the polymers as additives, and their responses as flow improvers and viscosity modifiers in the base fluid were carefully assessed by standard methods in terms of pour point and viscosity index. In addition, photo micrographic image was employed to examine the wax crystallization behavior of the additives. The results of the experimental work showed that although the copolymers were thermally more stable than the homopolymer, the latter showed better flow improving efficiency and induced better viscosity modification. The viscosity modification and the pour point performance of the additives also depend on the concentration of the additives in the base fluid.     

原油加剂降凝的研究

采用高温气相色谱分析了越南、阿曼和大庆原油中蜡的碳数及分布组成,采用偏光显微镜观察了不同蜡含量原油的蜡晶形态变化时,分析了蜡结晶过程中的结构、分布状态和生长规律与不同原油组成的关系,得出了蜡结晶过程与原油组成之间的变化规律。结合采用X射线衍射仪和DSC差示扫描量热仪对自制聚合物(MOA)的结晶度和热性能的分析测试,表明原油中蜡晶结构与聚合物的结晶度密切相关,结晶度变化时,蜡晶分散效果有所区别,两者匹配状态时分散效果最佳,体系的粘温特性研究也证明了这一点。同时,降凝剂使得系统的热性能——溶解焓和溶解熵均发生了改变,原油中石蜡的熔程变长,相变能变大。     

改性聚丙烯酸高级酯的合成及其降凝效果的考察

用酯化和热聚合同时进行的方法合成了聚丙烯酸高级醇酯（PAE），并对其进行改性，得到改性聚丙烯酸高级酯（MPAE），在实验室评价了MPAE对几种0#柴油的低温流动性能的改进效果。结果表明，该工艺路线产品的收率几乎达到100％，成本低。并且，改性后的聚丙烯酸高级酯在较宽的分子量范围内具有较好的降凝效果；相比之下，改性之前聚丙烯酯高级酯只在很窄的分子量范围内具有降凝效果。与其它柴油降凝剂相比，MPAE对柴油具有良好的感受性，一般能降低柴油冷滤点3℃－6℃，凝固点降幅在10℃－12℃左右，具备了工业化价值。     

Study on the Inherent Factors Affecting the Modification Effect of EVA on Waxy Crude Oils and the Mechanism of Pour Point Depression

The Ar-Sai waxy crude oils were taken as the research objects, and the viscosity reduction rates and the condensation point reduction rates were regarded as the evaluation indexes, the impacts of components content of the crude oils and carbon number distribution of waxes on the modification effect of EVA-type pour point depressant (PPD) were analyzed by using gray correlation analysis method. The oil wax was acquired by applying the extraction and separation techniques initially, then the structures and the lattice parameters of wax crystals before and after adding the PPD were studied by polarized light microscopy observation and x-ray diffraction techniques, the mechanism of pour point depression was discussed at last. The results indicate that wax content and the low carbon number wax have significant influences on the modification effect of PPD, while the impact of high carbon number wax is relatively small. Co-crystallization is the main mechanism of pour point depression, nevertheless, the impacts of the asphaltenes, resins, solid particles, and light components of the crude oils on the modification effect of the PPD cannot be ignored.     

“聚丙烯酸酯的合成及降凝性能评价”综合实验能力考核平台

设计了以柴油中饱和烃含量及碳数分布测定、聚丙烯酸高级醇酯（PTA）的合成与纯化、PTA的红外表征与分子量测定、PTA降凝性能评价等4个模块组成的综合实验,作为化工专业实验的考核及成绩评定平台。这种考核方式将过程考核与结果考核融合,将笔试、操作、设计融合,可以全面准确地考核学生的有机合成、仪器分析等基础实验技能,同时考核综述、数据处理、实验设计等综合实验能力和实验室工作素质。此外,还能够有效训练学生的学习能力、解决问题能力、实践能力和创新能力,并促进了实验教学水平提高。     

The impact of different antifreeze agents on the thermal properties of ethylene vinyl acetate emulsion

The application of pour point depressants in the form of emulsions provides an alternative to overcoming the problem of handling during applications in cold climate environments. The incorporation of antifreeze agents to these emulsions helps to improve their cold flow properties, without sacrificing much of the other properties. This study considered the effect of the incorporation of different antifreeze agents into ethylene vinyl acetate emulsions that are used as pour point depressants. The results obtained revealed that the ethylene glycol (EG) emulsion system gave the lowest freezing temperature of −45°C, while the propylene glycol emulsion system provided the lowest vitrification temperature of −64°C. The size of the particles in the emulsion was significantly reduced from 359.1 nm to 207.4 to 216.4 nm when an antifreeze agent was used in the emulsion compared to the control sample (pure water). As for the selection of the most suitable antifreeze for the emulsion system, the vitrification performance was a factor that was taken into consideration in the decision to select the EG system due to the fact that this system offered an adequate performance in terms of vitrification efficiency at around −59°C, although it was not as excellent as the vitrification efficiency portrayed in the propylene glycol system. However, the EG emulsion system was the most suitable system for the ethylene vinyl acetate emulsion, as it delivered the best protection against freezing and, at the same time, produced a decent particle size distribution.     

Polymers-Copolymer as Flow Improvers for Fuel Oils and Their Electrical Conductivity

In order to find efficient cold flow improvers for fuel oil, polymethylmethacrylate (PMMA), polystyrene (PS), and a copolymer [styrene (S)–methylmethacrylate (MMA) were prepared. The structure of these polymers and the copolymer were characterized by infrared spectral analysis and their molecular weights were measured. These polymers-copolymer were used as additives for fuel oils in order to lower their pour point. Accordingly, they were evaluated as flow improvers for fuel oil. The results indicated that PMMA possesses less performance as pour point depressant. While the addition of PS and the copolymer (S–MMA) yield excellent pour point depressants for fuel oil. Upon studying the prepared additives and their properties, it was found that the electrical properties of the copolymer were changed due to the presence of polar ion in MMA effect on the electrical properties. The highest electrical conductivity was found when styrene:MMA molar ratio was 1:1.     

Synthesis of Some Additives and Study Effect of Gas Oil Composition on Flow Properties

Nine additives were prepared by esterification of dibasic acid (succinic, adipic, sebacic acid) and polyethylene glycol (Mol.wt.=600, 1000, 4000). These additives were characterized by infrared spectral analysis, average molecular weight and polydispersity index. Their influence on the depression of pour point for two type of paraffin gas oils (G1 and G2) were investigated, blends of paraffin gas oils G1 and G2 by different ratio, when their untreated and treated by additives were evaluated as pour point depressant in comparison with the original paraffin gas oils G1 and G2.

The effect of additive type and gas oil composition on wax crystal modification were studied using the photo micrographic analysis. Diethoxylate (eo=182) sebacate with blend gas oil No. 3 has achieved the best performance as pour point depressant. The photo micrographic analysis showed that, the wax morphology was greatly modified to fine dispersed crystals of compact size. A correlation between the pour point depression and the extent of wax modification was detected.     

降凝剂结构性质对原油化学改性的影响及流变学改进机理

概述了用于改善含蜡原油变性的高分子降凝剂的分子结构特点及其对原油化学改性效果的影响，并对其流变改进机理进行了探讨。