Rheological Properties and Morphology of PC/AES Blends

Blends of polycarbonate (PC) and acrylonitrile–EPDM (ethylene/propylene/diene elastomer)–styrene terpolymer (AES) were prepared at 20%, 30%, 40%, 50%, and 80% by weight of AES. The rheological properties and morphology of the PC, AES, and their blends were studied systematically. The strain sweep results show that the linear viscoelastic region of the AES is far less than that of PC. With the addition of AES, the linear viscoelastic regions become shorter gradually. The dynamic frequency sweep measurements indicate that the dependences of the complex viscosity on frequency for PC and AES are very different. With the increase of AES content, the complex viscosities of blends exhibit a more significant shear thinning behavior. All the samples, except PC, display a distinct nonterminal behavior at low frequencies. The level of the plateau depends on the volume fraction of the rubber phase. PC, AES, and PC/AES blends obey the Cox–Merz rule generally. The blends, which have similar morphology, show similar rheological properties.     

Structure and Properties of Polypropylene/Polyolefin Elastomer/Organic Montmorillonite Nanocomposites

The crystallinity, mechanical properties, and thermal stability of polypropylene (PP)/organic montmorillonite (OMMT) and PP/polyolefin elastomer (POE)/OMMT composites, with polypropylene-g-maleic anhydride/styrene (PPMS) as a compatibilizer for both, were compared. The results showed that the strong interaction between the clay platelets and compatibilizer, which were generated by the maleic anhydride (MAH), improved the compatibility of the polymer matrices with the OMMT. A unique lamellar, flocculated structure of OMMT was formed after introduction of the POE. The highly dispersed clay layers could act as nucleating agents, resulting in smaller spherulites and higher crystallization temperatures. Compared with pure PP, the PP/OMMT nanocomposite showed enhanced mechanical properties and thermal stability; however, the PP/POE/OMMT had the best impact toughness.     

Effect of viscosity ratio of the components of thermoplastic and liquid-crystalline polymer blends on the properties

The effects of viscosity ratio on the rheological and mechanical properties of the blends of four thermoplastics of low viscosity and a liquid crystalline polymer (LCP) were studied. A polyamide of reduced crystallinity (amorphous PA), a polycarbonate (PC), a polyethylene-terephthalate (PET), and a cyclic polyolefin (COC) were investigated with the copolymer of 2-hydroxy-6-naphthoic acid (HNA) and 4-hydroxybenzoic acid (HBA) (Vectra A type LCP). The LCP content changed in the range of 0–50 w/w%. The mechanical properties were determined by tensile tests on injection molded test bars in parallel and perpendicular directions to the flow. Except for the PC/LCP blends, the viscosity decreased with increasing LCP content, the tensile strength increased significantly in the parallel and decreased in the perpendicular direction indicating formation of fibrillar phase morphology. In the case of PC/LCP blends, a reinforcing effect was observed at low LCP contents, but above 20 w/w% the viscosity increased and the parallel tensile strength dropped to the value measured in the perpendicular direction. The loss of the reinforcing effect might originate from chemical reactions of the two polymers.     

Preparation,Characterization, and Properties of Polyamide 66/Maleic Anhydride -grafted-polypropylene/Clay Ternary Nanocomposites

Polyamide (PA) 66/PP-g-MA/Organic-modified MMT (OMMT) ternary composites were prepared by direct melt compounding. The FESEM results showed that the PP-g-MA phase dispersed homogeneously in the PA matrix due to the interfacial chemical reactions between the two phases. The mechanical properties of the composites were evaluated. The tensile and bending properties decreased and the notched impact strength increased with the increase of PP-g-MA. The tribological behaviors of the ternary composites were studied by means of a ball-on-disk apparatus. The ternary composites exhibited better tribological properties compared with the PA/OMMT system. This was probably due to the fact that the PP has good flexibility and a transferring film could be formed easily on the counterpart. Combining the results of the mechanical and tribological properties, the optimal mass fraction of PP-g-MA was 10 wt. %.     

Rheological Properties,Morphology, and Thermal Performance of E‐MA‐GMA/PC Blend

Blends of ethylene–methyl acrylate–glycidyl methacrylate terpolymer (E‐MA‐GMA, a random terpolymer) and polycarbonate (PC) were prepared in a Haake torque rheometer and the rheological properties, phase morphology, and thermal behavior were investigated. The graft reactions of PC terminal hydroxyl groups with the epoxy groups of E‐MA‐GMA and the in situ formation of the E‐MA‐GMA‐g‐PC copolymers at the interface were illustrated by the improved mixing torque and melt viscosity in E‐MA‐GMA/PC blends. Typical variation and significant deformation of the dispersed phase was observed in E‐MA‐GMA/PC blends with different composition, where PC was the matrix. With the E‐MA‐GMA content increasing, a complex co‐continuous phase structure with some dispersed E‐MA‐GMA particles wrapped in the continuous PC phase was present, indicating strengthened interfacial adhesion. When the E‐MA‐GMA content was higher than the PC component, fibrous structure of the dispersed PC phase in the E‐MA‐GMA matrix was caused by shear flow and interfacial interaction. DSC studies showed that the melting point of E‐MA‐GMA shifted to lower temperature with the increase of PC content, indicating that the enhanced interaction and graft structure hindered the process of crystallization and crystal growth.     

Morphology,miscibility and mechanical properties of PMMA/PC blends

This study deals with some results on morphology, miscibility and mechanical properties for polymethyl methacrylate/polycarbonate (PMMA/PC) polymer blends prepared by solution casting method at different concentration between 0 and 100 wt%. Dynamic storage modulus and tan δ were measured in a temperature range from 30 to 180°C using dynamical mechanical analyzer (DMA). The value of the storage modulus was found to increase with the addition of the PC in the matrix. Transition temperature of pure PMMA and pure PC is found to be 83.8 and 150°C, respectively. The result shows that the two polymers are miscible for whole concentration of PC in PMMA. The distribution of the phases in the blends was studied through scanning electron microscopy (SEM). Also the mechanical properties like elongation at break and fracture energy of the PMMA/PC blends increase with the increase in concentration of PC in PMMA.     

A Study on Compatibility and Properties of POE/PS/SEBS Ternary Blends

Ethylene‐α‐olefin copolymer (POE)/polystyrene (PS)/poly(styrene‐b‐ethylene‐co‐butylene‐b‐styrene) (SEBS) blends were prepared via melt blending in a co‐rotating twin‐screw extruder. The effects of SEBS copolymer on the morphology and rheological and mechanical properties of the blends were studied. Scanning electron microscopy (SEM) photos showed that the addition of SEBS copolymer resulted in finer dispersion of PS particles in the POE matrix and better interfacial adhesion between POE and PS compared with POE/PS blends, which exhibited a very coarse morphology due to the immiscibility between them. Interestingly, the tensile strength increased from 12.5 MPa for neat POE to 23.5 MPa for the POE/PS/SEBS (60/10/30) blend, whereas the tensile strengths of POE/PS (85.7/14.3) blend and POE/SEBS (66.7/33.3) blend were only 10.5 and 16.5 MPa, respectively. This indicates that both SEBS copolymer and PS have a synergistic reinforcing effect on POE. Dynamic mechanical thermal analysis (DMTA) and dynamic rheological property measurement also revealed that there existed some interactions between POE and SEBS as well as between SEBS and PS. DMTA results also showed that the storage modulus of POE increased when PS and SEBS were incorporated, especially at high temperature, which means that the service temperature of POE was improved.     

Morphology and Mechanical Properties of Acrylonitrile-Butadiene-Styrene (ABS)/Polyamide 6 (PA6) Nanocomposites Prepared via Melt Mixing

Acrylonitrile-butadiene-styrene (ABS)/polyamide 6 (PA6) blends containing various amounts of organomontmorillonite (OMMT) were prepared using a twin-screw extruder followed by injection molding. The effect of OMMT on the microstructure and properties of the ternary nanocomposites is investigated by wide-angle X-ray diffraction (WAXD), transmission electron microscopy (TEM), scanning electron microscopy (SEM), and mechanical properties testing. The results showed the OMMT platelets were preferentially located and exfoliated in the PA6 phase, but some were located at the interface of the ABS and PA6 phase. The effect of the addition of the OMMT on the morphology and mechanical properties was also evaluated. SEM revealed that the dimensions of the dispersed PA6 droplets were greatly reduced when the concentration of the OMMT was less than 4 phr. The domain size was less than the neat ABS/PA6 blends with the increasing of the OMMT content. It was suggested that the OMMT can compatibilize the ABS/PA6 blend. In addition, the flexural strength and modulus increased with increasing OMMT content, but the tensile strength became maximal at 3 phr OMMT. The OMMT had a negligible effect on the impact strength of the ABS/PA6 blend nanocomposite.     

The Effect of OMMT on the Morphology and Mechanical Properties of PVC/ABS Blends

Poly(vinyl chloride) (PVC)/acrylonitrile-butadiene-styrene (ABS) blends containing organically modified montmorillonite (OMMT) were prepared using a twin-screw extruder followed by injection molding. The OMMT dispersion was evaluated by X-ray diffraction and transmission electron microscopy. The clay was preferentially situated in the PVC phase and across the interfaces of PVC/ABS. The effect of the addition of OMMT on the morphology and mechanical properties was also evaluated. Scanning electron microscopy revealed a large reduction in domain size when OMMT was used. The mechanical properties were studied through tensile and impact tests. The yield stress increased when an appropriate amount of OMMT was used without impairing the impact strength.     

Miscibility,Morphology, and Thermal Properties of Poly(Trimethylene Terephthalate)/Polycarbonate

Abstract

Poly(trimethylene terephthalate)/polycarbonate (PTT/PC) blends were prepared by melt blending and rapid quenching in ice water. The miscibility and thermal properties were investigated using differential scanning calorimeter (DSC) and dynamic mechanical analysis (DMA). The blend's morphologies were investigated using scanning and transmission electron microscopies. Both DSC and DMA results suggested that PTT and PC were very limited, partially miscible pairs. The melting point, melt crystallization, and cold crystallization exotherms in the blends of PTT were depressed by the presence and amount of PC. When the PC content was <50 wt%, PC spherical particles were found to distribute evenly in the PTT matrix; at 50–60 wt%, the two‐phase structures were close to being bicontinuous. At higher PC content, PTT formed a string‐like texture in the PC matrix. The PTT spherulitic morphologies in PTT/PC blends were found to be very sensitive to PC and PC content. When the PC content was ≥60 wt%, the blends crystallized as an agglomeration of tiny PTT crystals.     

Thermal Degradation Behavior,Permeation Properties and Impact Response of Polyethylene/Organo-montmorillonite/(Ethylene Methacrylic Acid) Ternary Nanocomposites

Through this work we explored the effect of melt compounding a commercial grade of HDPE with organoclays of different precedence using EMAA as compatibilizing agent on the thermal behavior, barrier properties and biaxial impact response of composites. Morphology was examined by XRD and TEM. Crystalline structure was examined by DSC. Thermal behavior was evaluated by TGA. Barrier properties to low-molecular-weight penetrants were experimentally determined employing a gravimetric technique. Mechanical properties under impact conditions were evaluated by instrumented puncture tests. Intercalated nanocomposites were obtained. Throughout the thermal degradation of the nanocomposites in oxidant atmosphere a charring process of the PE, which is normally a non-char-forming polymer, was observed. The addition of OMMT improves barrier properties due to its contribution to tortuosity path and to the reduction of molecular mobility. Impact properties were only slightly reduced by nanocomposite formation. Results demonstrate that EMAA did not improve exfoliation, but it enhanced polymer–organoclay interactions giving rise to better thermal and permeation properties, without detriment of impact response.     

Effect of monomer-treated inorganic fillers on mechanical,rheological, and thermal properties of LLDPE nanocomposites

This article discusses the role of nanoscale calcium carbonate (nCC) surface treatment in affecting the mechanical, rheological, and thermal properties of linear low-density polyethylene (LLDPE). The mechanical tests indicated that nCC could simultaneously reinforce and toughen LLDPE. In addition, the composite sample with methacrylic acid (MA)-treated nanoparticles shows further increased mechanical properties as compared to unmodified nanoparticles. In the presence of dicumyl peroxide (DCP), a small amount of MA could increase markedly the mechanical properties of LLDPE/nCC composites. The results of rheological property analysis indicated that the viscosity increased with increasing amount of the filler, especially at low shear rates, but showed a substantial reduction with increasing concentration of the reactive monomer. The thermal behavior of these materials is evaluated by differential scanning calorimetry and thermogravimetric analysis. The addition of a small amount of MA and DCP enhances the stabilization of the blends.     

Study of Electrical Conductivity of Para-Toluene Sulfonic Acid Doped Polyaniline/Polyester-Based Polyurethane Blends in the S-Band Frequency Range

Conducting polymer blends were prepared using polyaniline doped with para- toluene sulfonic acid (PTSA-PANI) and a polyester polyol-based polyurethane (PU). The morphological, thermal and dielectric properties of the PTSA-PANI/PU blends in the frequency range of 1–5 GHz (S band) were investigated. It was found that the morphology of the samples was affected by the PTSA-PANI loading, resulting in the formation of agglomerates and pathways when above 10 wt%. The thermal stability of the composites was improved with increased PTSA-PANI loading. The electrical conductivity percolation threshold was obtained at 2.5% of PTSA-PANI loading and the electrical conductivity reached the value of 0.13 S/m at a PTSA-PANI loading of 30 wt%. The obtained results for the PTSA-PANI/PU blends prepared indicate a high potential for their successful use in electrical and electromagnetic applications.     

The Effect of Talc on the Mechanical,Crystallization and Foaming Properties of Poly(Lactic Acid)

Poly(lactic acid) (PLA)/talc composites containing different contents of talc were prepared by melt blending. Multiple properties of the prepared composites were investigated including mechanical, rheological and crystallization as well as foaming properties. Tensile test results indicated that the mechanical properties of the composite with 3% wt. talc showed significant reinforcement and toughening effect. When the talc content reached 10%, Young's modulus of the composite was increased by 35% compared with pure PLA. The morphological results showed that the talc layers were partially delaminated and uniformly dispersed in the PLA matrix at low loading. Differential scanning calorimetry (DSC) and polarized optical microscopy (POM) results indicated that 3% wt. talc significantly increased the crystallinity of the PLA matrix. The thermogravimetric analysis (TGA) results demonstrated that the thermal stability of PLA/talc composites was enhanced as well. Moreover, talc at low loading could act as a plasticizer in the polymer flow, which was investigated by rheological tests. The batch foaming experiments revealed that 3% wt. talc loading had the most notable heterogeneous nucleation effect, with the cell size decreasing from 15.4 μm for neat PLA to 8.5 μm and the cell density increasing by 298%.     

Mechanical Properties,Rheology, and Crystallization of Epoxy-Resin-Compatibilized Polyamide 6/Polycarbonate Blends: Effect of Mixing Sequences

Blends of polyamide 6 (PA6)/polycarbonate (PC)/epoxy resin (EP) were melt blended with three different mixing sequences. Their mechanical properties, crystallization, and rheological behaviors, as well as the morphology, were investigated via mechanical testing, differential scanning calorimetry (DSC), dynamic rheometry, and scanning electron microscopy (SEM). It was noted that the mixing sequences affected the distribution of EP in the PA6 matrix, as well as the reactivity of EP with PA6 and PC. Mechanical testing showed that the blends prepared by the first (S₁, blending PA6, PC, and EP simultaneously) and second mixing sequences (S₂, blending PC with a premixture of PA6/EP) had higher notched Izod impact strengths due to the formation of PA6-EP-PC block copolymer (named as the AEC structure) during compounding, as evidenced by the results of dynamic rheology and SEM. Whereas for the third sequence (S₃, blending PA6 with a premixture of PC/EP), EP could barely react with PA6 and PC, leading to little formation of AEC structure, which resulted in a poor notched Izod impact strength of the blends. The incorporation of EP actually acted as a plasticizer to improve the elongation at break of the S₃ blends. In addition, the DSC results and SEM observations showed that there were distinct differences in the crystallization and morphology of the samples prepared by the different mixing sequences.     

Mechanical Properties and Crystallization Behavior of Polycarbonate/Polypropylene Blends

The mechanical properties, morphology, and crystallization behavior of polycarbonate (PC)/polypropylene (PP) blends, with and without compatibilizer, were studied by tensile and impact tests, scanning electron microscopy (SEM), X-ray diffraction (XRD), and differential scanning calorimetry (DSC). The tensile and impact strengths of PC/PP blends decreased with increasing the PP content due to poor compatibility between the two phases. But the addition of compatibilizer improved the mechanical properties of the PC/PP blends, and the maximum value of the mechanical properties, such as tensile and impact strengths of PC/PP (80/20 wt%) blends, were obtained when the compatibilizer was used at the amount of 4 phr. The SEM indicated that the compatibility and interfacial adhesion between PC and PP phases were enhanced. DSC results that showed the crystallization and melting peak temperatures of PP increased with the increase of the PP content, which indicated that the amorphous PC affected the crystallization behavior. However, both the PC and compatibilizer had little effect on the crystallinity of PP in PC/PP blends based on both the DSC and XRD patterns.     

ABS ternary blends: Morphology,surface gloss,and mechanical properties

ABS/PMMA/PC (acrylonitrile-butadiene-styrene)/poly(methyl methacrylate)/bisphenol A polycarbonate) and ABS/PMMA/phenoxy ternary blends were prepared using a corotating twin-screw extruder, where the ABS content was fixed at 60% by weight, and the other ingredients varied 0 ～ 40%. Tensile modulus, yield strength, elongation at break, and notched impact strength varied linearly with compositions in ABS/PMMA/phenoxy blends, whereas positive synergisms of these properties were generally obtained with ABS/PMMA/PC blends. The results were interpreted in terms of interpositions of PMMA between ABS and PC, which were seen from the TEM micrographs and predicted from the spreading coefficient. Surface gloss of ABS increased in ABS/ PMMA(60/40) blend but decreased in ternary blends, and this phenomenon was possibly explained by the pearl gloss mechanism.     

Investigation on Properties of Polypropylene/Multi-walled Carbon Nanotubes Nanocomposites Prepared by a Novel Eccentric Rotor Extruder Based on Elongational Rheology

The properties of polymer matrix composites are related not only to the chemical composition of the materials but also to the processing equipment used for their preparation which has a direct influence on the microstructure of the composites. In this paper polypropylene (PP)/multi-walled carbon nanotubes (MWCNTs) nanocomposites were prepared by melt blending through a self-developed, eccentric rotor extruder (ERE). The structure and elongational deformation mechanism of an ERE were described in detail. The morphological, rheological, thermal and mechanical properties of the resulting PP/MWCNTs nanocomposites were investigated. Scanning electron microscopy (SEM) and rheological analysis showed that the MWCNTs were well dispersed in the PP matrix. The thermal stability was investigated by thermogravimetric analysis (TGA) and indicated that the addition of MWCNTs could effectively improve the thermal stability of pure PP. The percentage of crystallinity and tensile strength of the composites were improved as a result of the heterogeneous nucleation effect of the MWCNTs in the PP matrix. The research results revealed that the enhancement of the properties of PP/MWCNTs composites could be attributed to a better dispersion of the MWCNTs in the matrix as compared to samples prepared by conventional extrusion.     

Mechanical,Thermal, and Surface Properties of Ultrahigh Molecular Weight Polyethylene/Polypropylene Blends

Various compositions of ultrahigh molecular weight polyethylene/polypropylene (UHMWPE/PP) blends were prepared in decalin, with the rheological, mechanical, thermal, and surface properties of the blends being determined using the solution cast film. Viscosity and mechanical properties of the blends decreased below the additivity value with increasing PP content implying that PP molecules disturb the entanglement of UHMWPE. Contact angle of the blend films with a water drop increased with increasing content of PP. The atomic force microscope (AFM) images showed that the surface of cast UHMWPE was very smooth whereas that of cast PP was very uneven. For blends, the surface became rough and uneven with increasing content of PP. The melting temperature of PP (T _mP) decreased in the blends with increasing UHMWPE content while that of UHMWPE (T _mU) remained almost constant in blends.     

Structural and dielectric properties of polyvinyl alcohol/barium zirconium titanate polymer–ceramic composite

The polyvinyl alcohol (PVA)/barium zirconium titanate Ba[Zr_0.1Ti_0.9]O₃ (BZT) polymer–ceramic composites with different volume percentage are obtained from solution mixing and hot-pressing method. Their structural and electrical properties are characterized by X-ray diffraction (XRD), Rietveld refinement, cluster modeling, scanning electron microscope and dielectric study. XRD patterns of PVA/BZT polymer–ceramics composite (with 50% volume fractions) indicate no obvious differences than the XRD patterns of pure BZT which shows that the crystal structure is still stable in the composite. The scanning electron micrograph indicates that the BZT ceramic is dispersed homogeneously in the polymer matrix without agglomeration. The dielectric permittivity (ε_r) and the dielectric loss (tan δ) of the composites increase with the increase of the volume fraction of BZT ceramic. Theoretical models are employed to rationalize the dielectric behavior of the polymer composites. The dielectric properties of the composites display good stability within a wide range of temperature and frequency. The excellent dielectric properties of these polymer–ceramic composites indicate that the BZT/PVA composites can be a candidate for embedded capacitors.