Preparation and Properties of Polylactide/Poly(ethylene-co-octene)/nano-SiO2 Ternary Composites

Polylactide (PLA)/poly(ethylene-co-octene)(POE) blends with various contents of nano-SiO₂ were prepared via melt mixing. The structure and properties of the PLA/POE/nano-SiO₂ ternary composites were studied by scanning electron microscopy (SEM), differential scanning calorimetry (DSC), rheometry, and tensile testing. The particle size of the dispersed POE phase first decreased with increasing nano-SiO₂ content and then remained constant. Nano-SiO₂ played an important role in the heterogeneous nucleation of PLA, which resulted in an increase of the crystallinity of PLA. The synergistic effect of both POE and nano-SiO₂ can significantly improve the toughness, strength, and modulus of PLA. When the ratio of PLA/POE/nano-SiO₂ was 90/10/0.5, PLA/POE/nano-SiO₂ composite had the best comprehensive properties.     

Structure and Properties of Polypropylene/Polyolefin Elastomer/Organic Montmorillonite Nanocomposites

The crystallinity, mechanical properties, and thermal stability of polypropylene (PP)/organic montmorillonite (OMMT) and PP/polyolefin elastomer (POE)/OMMT composites, with polypropylene-g-maleic anhydride/styrene (PPMS) as a compatibilizer for both, were compared. The results showed that the strong interaction between the clay platelets and compatibilizer, which were generated by the maleic anhydride (MAH), improved the compatibility of the polymer matrices with the OMMT. A unique lamellar, flocculated structure of OMMT was formed after introduction of the POE. The highly dispersed clay layers could act as nucleating agents, resulting in smaller spherulites and higher crystallization temperatures. Compared with pure PP, the PP/OMMT nanocomposite showed enhanced mechanical properties and thermal stability; however, the PP/POE/OMMT had the best impact toughness.     

The Effects of Different Processing Methods on the Morphology and Properties of PP/EPDM/Nano-CaCO3 Ternary Blend

The effects of different processing methods (direct extrusion, two-step extrusion or lateral injection extrusion) on the morphology of polypropylene (PP)/ethylene-propylene-diene terpolymer (EPDM)/calcium carbonate nanoparticles (nano-CaCO₃) ternary blend were investigated, including the morphology of the EPDM phase and the distribution of nano-CaCO₃ particles, by means of scanning electron microscopy (SEM). The results showed that the processing methods had a significant influence on the morphology of the EPDM phase and the distribution of nano-CaCO₃ particles. In the lateral injection extruded blends, it was amazingly observed that the EPDM particles encapsulated the PP phase tightly, and the dimension of EPDM particles was remarkably decreased. It was also found that the content of nano-CaCO₃ particles in the matrix of the lateral injection extruded blends was less than that of the two-step extruded blend, and that of the direct extruded blend was most. The properties of the ternary blend, including dynamic mechanical properties, rheological properties, and crystallization, were characterized in order to confirm the variety of morphologies caused by the different processing methods. The differences in the crystallization temperature, elastic modulus, and glass transition temperature of the blends prepared by different methods well agreed with the variation of their morphology.     

Nonisothermal Crystallization of Recycled Poly(Ethylene Terephthalate)/Poly(Ethylene Octene) Blends

Recycled poly(ethylene terephthalate) (r-PET) was blended with poly(ethylene octene) (POE) and glycidyl methacrylate grafted poly(ethylene octene) (mPOE). The nonisothermal crystallization behavior of r-PET, r-PET/POE, and r-PET/mPOE blends was investigated using differential scanning calorimetry (DSC). The crystallization peak temperatures (T _p ) of the r-PET/POE and r-PET/mPOE blends were higher than that of r-PET at various cooling rates. Furthermore, the half-time for crystallization (t _1/2 ) decreased in the r-PET/POE and r-PET/mPOE blends, implying the nucleating role of POE and mPOE. The mPOE had lower nucleation activity than POE because the in situ formed copolymer PET-g-POE in the PET/mPOE blend restricted the movement of PET chains. Non-isothermal crystallization kinetics analysis was carried out based on the modified Avrami equation, the Ozawa equation, and the Mo method. It was found that the Mo method provided a better fit for the experimental data for all samples. The effective energy barriers for nonisothermal crystallization of r-PET and its blends were determined by the Kissinger method.     

Isothermal Crystallization Kinetics of Highly Filled Wood Plastic Composites: Effect of Wood Particles Content and Compatibilizer

The isothermal crystallization behavior and crystal structure of the polypropylene (PP) component in wood plastic composites (WPC) with respect to wood particle content and maleic anhydride-grafted polypropylene (MAHPP) compatibilizer were studied by means of polarized optical microscopy, scanning electron microscopy, x-ray diffraction, and differential scanning calorimetry. It was found that under the experimental conditions of this research, the speed of crystallization of PP was faster in WPC with MAHPP than in composites without MAHPP. This is ascribed to the difference in undercooling due to the change in the equilibrium melting temperatures (T ⁰ _m ) of the PP component in WPC due to the addition of wood flour and MAHPP compatibilizer. T ⁰ _m decreased with the increase of wood particle content, and it decreased more severely with the addition of wood flour than the addition of compatibilizer. The half-crystallization time was the smallest in PP/wood composites, intermediate in PP/wood/compatibilizer system, and the largest in pure PP under the same undercooling. The fast crystallization in PP/wood composites is ascribed to the heterogeneous nucleation effects of wood particles, which could be hindered by the MAHPP compatibilizers; this was verified by the higher fold surface free energy in WPC with compatibilizer than in WPC without compatibilizer.     

A Study on Compatibility and Properties of POE/PS/SEBS Ternary Blends

Ethylene‐α‐olefin copolymer (POE)/polystyrene (PS)/poly(styrene‐b‐ethylene‐co‐butylene‐b‐styrene) (SEBS) blends were prepared via melt blending in a co‐rotating twin‐screw extruder. The effects of SEBS copolymer on the morphology and rheological and mechanical properties of the blends were studied. Scanning electron microscopy (SEM) photos showed that the addition of SEBS copolymer resulted in finer dispersion of PS particles in the POE matrix and better interfacial adhesion between POE and PS compared with POE/PS blends, which exhibited a very coarse morphology due to the immiscibility between them. Interestingly, the tensile strength increased from 12.5 MPa for neat POE to 23.5 MPa for the POE/PS/SEBS (60/10/30) blend, whereas the tensile strengths of POE/PS (85.7/14.3) blend and POE/SEBS (66.7/33.3) blend were only 10.5 and 16.5 MPa, respectively. This indicates that both SEBS copolymer and PS have a synergistic reinforcing effect on POE. Dynamic mechanical thermal analysis (DMTA) and dynamic rheological property measurement also revealed that there existed some interactions between POE and SEBS as well as between SEBS and PS. DMTA results also showed that the storage modulus of POE increased when PS and SEBS were incorporated, especially at high temperature, which means that the service temperature of POE was improved.     

Nonisothermal Crystallization of the Polypropylene/Organosilica Nanocomposite

Abstract

Nonisothermal crystallization of the neat isotactic polypropylene homopolymer (PP‐0) and of the nanocomposite containing 4.68 wt.% of organosilica (PP‐4.68) was studied in the standard differential scanning calorimetry (DSC) mode during constant‐rate cooling from the melt state. Analysis of the nucleation parameters derived from cooling rate dependencies of the temperatures for the onset of crystallization exotherms suggested a slight increase of the nucleation barrier for lamellar crystallization of PP within a confined space between neighboring nanoparticles of an infinite cluster of the nanocomposite, concomitant to stronger restrictions to transport of PP segments across the melt/lamellar crystal interface. The overall crystallization rate data for PP‐4.68 were consistent with the assumption of two separate contributions from the initial (unconstrained) and the subsequent (constrained) nucleation mechanisms, respectively. The obtained results were considered as evidence for a coexistence in an undercooled PP melt of the nanocomposite of initial nucleation sites characteristic for the neat PP‐0, and the basically different nucleation sites (presumably, PP chains anchored by both ends to the surfaces of two adjacent nanoparticles).     

Synthesis and Non-isothermal Crystallization Behavior of PET/Surface-treated TiO 2 Nanocomposites

Poly(ethylene terephthalate) (PET)/TiO ₂ nanocomposites were prepared by melt-blending PET and surface-treated TiO ₂ . The crystallization behavior and the non-isothermal crystallization kinetics of these composites were investigated by differential scanning calorimetry (DSC). Jeziorny and Mo's methods were applied to describe the kinetics of the non-isothermal crystallization process. It was found that the PET matrix with incorporated surface-treated TiO ₂ particles has lower crystallization temperature and melting point than that with incorporated pure nano-TiO ₂ particles. Unlike plain TiO ₂ , surface-treated TiO ₂ particles showed less effect on the degree of crystallization of the PET matrix.     

First-principles calculations on Al/AlB2 interfaces

The AlB₂ (1 1 1) surfaces and Al (1 1 1)/AlB₂ (0 0 0 1) interface were studied by first-principles calculations to clarify the heterogeneous nucleation potential of α-Al grains on AlB₂ particles in purity aluminium and hypoeutectic Al-Si alloys. It is demonstrated that the AlB₂ (0 0 0 1) surface models with more than nine atomic layers exhibit bulk-like interior, wherein the interlayer relaxations localized within the top three layers are well converged. The outmost layer of AlB₂ free surface having a preference of metal atom termination is evidenced by surface energy calculations. With Al atoms continuing the natural stacking sequence of bulk AlB₂, Al-Al metallic bonds are formed across interface during the combination of Al atoms with Al-terminated AlB₂ surface. The calculated interfacial energy of the Al/AlB₂ interface is much larger than that between the α-Al and aluminium melts, elucidating the poor nucleation potency of α-Al grains on AlB₂ particles from thermodynamic considerations.     

Nonisothermal Crystallization Kinetics and Microhardness of PP/CNT Composites

The nonisothermal crystallization kinetics and microhardness of nanocomposites consisting of a polypropylene matrix (PP) and carbon nanotube filler (CNT) have been investigated. Three types of PP matrixes have been used: two of them are nonfunctionalized PP that differ slightly in their melt flow index, whereas the third is grafted with maleic anhydride (MA). Ozawa formalism has been used to study the nonisothermal crystallization kinetics. The results show that the CNT filler has a nucleation role in the nonisothermal crystallization of PP. For all nanocomposites, the nonisothermal crystallization rate increases up to 4% CNT and then decreases slightly or remains almost constant at the higher filler content. This fact has been interpreted in terms of an aggregation of the particles at high filler concentration, which leads to a decrease of the nucleation ability of the filler because the number of heterogeneous nuclei decreases. The crystallization mechanism of the PP matrixes almost does not change in the presence of the CNT filler. The microhardness of the two nonfunctionalized PP increases when the filler content increases and then remains constant above a certain filler content. The experimental microhardness values of the composites based on the functionalized PP are lower than those of the corresponding calculated additive values. The decrease of the creep constant with the filler addition is not significant, as should be expected when inorganic filler is added to a polymer matrix. This is due to the very fine dispersion of the fillers into the polymer matrix at the nanoscale level.     

Compatibilization by Olefin Block Copolymer (OBC) in Polypropylene/Ethylene-Propylene-Diene Terpolymer (PP/EPDM) Blends

The compatibilization by olefin block copolymer (OBC) in the blends of polypropylene (PP)/ethylene-propylene-diene terpolymer (EPDM) and the phase morphology of the ternary blends were investigated by rheology, scanning electron microscopy (SEM), differential scanning calorimetry (DSC) and wide-angle X-ray diffraction (WAXD) measurements. It was found that the PP/EPDM blends exhibited enhanced mechanical properties in the presence of OBC. The addition of OBC had a significant influence on the phase separation behavior of the blends. For the PP/EPDM-50/50 heterogeneous blends, the addition of 15 phr OBC enabled the two-phase morphology to change from a droplet-matrix structure to a co-continuous one. In the temperature range of 150 to 200 °C, OBC was shown to have a better compatibility with PP than EPDM. The changes in viscosity ratio of the dispersed phase to matrix phase caused by adding OBC might be the dominant factor in controlling the coalescence of the dispersed phase domains. For the crystallization behavior of PP/EPDM/OBC ternary blends, OBC was found to have an induction effect on the formation of β-crystals of PP that was not proportional to the volume of OBC addition. In addition, DSC results showed that PP could induce the OBC crystallization and improve the crystallization temperature of OBC. The existence of simultaneous crystallization behavior between PP and OBC was also observed. A possible mechanism of phase evolution induced by crystallization was proposed.     

Relationship between Microstructure and Mechanical Properties of Ethylene-Octene Copolymer Reinforced and Toughened PP

Polypropylene (PP)/ethylene-octene copolymer (POE) blends with 10–50wt% POE composition were prepared using a twin-screw extruder in the melt state. Mechanical properties of PP and PP/POE blends were tested and the effect of POE content on the crystalline morphology and structure, melting and crystallization behavior, compatiblilty, phase morphology, and the interface cohesiveness of the blends were investigated by polarizing optical microscope (POM), wide-angle X-ray diffraction (WAXD), differential scanning calorimetry (DSC), dynamic mechanical thermal analysis (DMTA), and scanning electron microscopy (SEM). The relationship between mechanical properties and microstructure of the PP/POE blends is discussed. The results showed that POE had a dual function of both reinforcing and toughening PP in the range from 10–40wt%, which was attributed to the integrated functions of the degree of crystallinity of the PP phase, phase morphology, and interface cohesiveness of the blend.     

The Construction of Sandbag Microstructure in Polyamide 6/Ethylene-Propylene-Diene Terpolymer/Nanometer Calcium Carbonate Ternary Composite

A sandbag microstructure was constructed in Polyamide 6(PA6)/ethylene-propylene-diene terpolymer (EPDM)/nanometer calcium carbonate (nano-CaCO₃) ternary composites by the addition of maleinated EPDM (EPDM-g-MA) to reduce the interfacial tension between EPDM and PA6 and EPDM and nano-CaCO₃. Scanning electron microscopy (SEM) observation and differential scanning calorimetry (DSC) analysis revealed that the microstructure of the ternary composites evolved from the initial separated EPDM and nano-CaCO₃ dispersion structure to the sandbag structure and finally to the separated dispersion structure again with the increase of EPDM-g-MA content in the elastomer phase. The mechanical results showed the composites with the sandbag microstructure exhibited excellent toughness and stiffness.     

Finely-reconciled high dielectric constant and low dielectric loss in ternary polymer/Cr2C3/montmorillonite composite films by filler-synergy strategy

Polymer/conductive ceramic composites with high dielectric constant have become research hotspot of dielectric capacitor materials. However, the conductivity and dielectric loss increase when high dielectric constant is achieved. In order to reconcile high dielectric constant and low dielectric loss, in this study, poly (vinylidene fluoride) (PVDF)/chromium carbide (Cr₂C₃)/montmorillonite (MMT) ternary composite films were prepared by solution cast. Dielectric response based on interfacial polarization was improved and dielectric constant of composites was increased. MMT ceramic was used to suppress interface leakage current. Compared with PVDF/Cr₂C₃ composites, the conductivity and dielectric loss of ternary composites were reduced.     

Friction and Wear Behaviors of the Polydimethylsiloxane Bishydroxyalkyl-Terminated Modified Polyurethane Composites Filled with the Barium Sulfate in Dry Friction and Water Lubrication

The addition of less than 20 wt% of approximate 1 micron barium sulfate (BaSO₄) into polyurethane (PU) composites modified by bishydroxyalkyl-terminated polydimethylsiloxane (PDMSBH) resulted in increases in mechanical strength and thermal conductivity and, at the same time, resulted in improvements in the friction and wear properties of the polyurethane composites. These polyurethane composites were suitable for marine use for bearings at high load under dry friction and at fast sliding speed under water lubrication. Characterization with Fourier transform infrared (FTIR) spectroscopy, thermogravimetry analysis (TGA), scanning electron microscope (SEM), and an MRH-3 ring-on-block wear tester indicated that the addition of BaSO₄ disrupts the organic phase separation in the polyurethane, resulting in better tribological properties, but there is no special chemical reaction between the particles and polyurethane. Adding too much BaSO₄ resulted in higher wear rate because of inorganic–organic phase separation.     

Effect of Inorganic Fillers on Morphology and Mechanical Properties of PA66/POE-g-MAH/Filler Composites

Composites of polyamide 66 (PA66)/maleic anhydride grafted poly(ethylene-co-octene) (POE-g-MAH)/nano-calcium carbonate (nano-CaCO₃) and PA66/POE-g-MAH/talc were prepared by a one-step blending method. Morphology, crystallization, and mechanical properties of the composite materials were characterized with respect to different amounts of both inorganic fillers, nano-CaCO₃ and talc. Results showed that the tensile yield strength and tensile modulus of the composites were increased remarkably with introduction of nano-CaCO₃ or talc, but the notched impact strength was significantly lowered for both kinds of composites. Mechanical properties exhibited little difference between the PA66/POE-g-MAH/nano-CaCO₃ and PA66/POE-g-MAH/talc composites both for the different shapes and sizes of nano-CaCO₃ and the flake-like talc. Results of scanning electron microscopy exhibited agglomeration of the fillers. Differential scanning colorimetry analysis suggested that introduction of the inorganic fillers cause the crystallinity of PA66 to decrease by heterogeneous nucleation. The study provides a basic investigation on polymer/elastomer/rigid filler composites.     

Effects of Montmorillonite on the Nonisothermal Crystallization Behavior of the Poly(trimethylene terephthalate)/Polypropylene/Montmorillonite Nanocomposites

Organic montmorillonite (MMT) reinforced poly(trimethylene terephthalate) (PTT)/ polypropylene (PP) nanocomposites were prepared by melt blending. The effects of MMT on the nonisothermal crystallization of the matrix polymers were investigated using differential scanning colorimetry (DSC) and analyzed by the Avrami equation. The DSC results indicated that the effects of MMT on the crystallization processes of the two polymers exhibited great disparity. The PTT's crystallization was accelerated significantly by MMT no matter whether PTT was the continuous phase or not, but the thermal nucleation mode and three-dimensional growth mechanism remained unchanged. However, in the presence of MMT, the PP's crystallization was slightly retarded with PP as the dispersed phase, and was influenced little with PTT as the dispersed phase. When the MMT content was increased from 2_wt% to 7_wt%, the crystallization of the PTT phase was slightly accelerated, whereas the crystallization of the PP phase was severely retarded, especially at lower temperatures. Moreover, the nucleation mechanism for the PP's crystallization changed from a thermal mode to an athermal one. In the polypropylene-graft-maleic anhydride (PP-g-MAH) compatibilized PTT/PP blends, with the addition of 2_wt% MMT during melt blending, the T _c (PTT) shifted 7.8°C to lower temperature and had a broadened exotherm, whereas the T _c (PP) shifted 17.1°C to higher temperature, with a narrowed exotherm. TEM analysis confirmed that part of the PP-g-MAH was combined with MMT during blending.     

Nonisothermal Crystallization Kinetics of Poly(lactic acid)/Nanosilica Composites

Poly(lactic acid) (PLA)/nanosilica composites were prepared by blending the PLA and nanosilica in chloroform and then evaporating the solvent to form the composite films in a dish. The Ozawa and Mo equations were used to characterize the nonisothermal cold crystallization kinetics of the PLA/nanosilica composites. The results indicated that the Ozawa equation was not successful while the Mo equation was successful to describe the nonisothermal crystallization kinetics of PLA/nanosilica composites. The values of crystallization activation energy (E _c) of the samples were calculated by the Kissinger method. Although the sample crystallization rates were enhanced with the increase of nanosilica content, the samples exhibited increased E _c in the presence of nanosilica. The results showed that nanosilica had an effect on both the nucleation and the crystal growth of PLA, promoting the nucleation but interfering with the molecular motion of PLA in the crystallization process.     

Flowability and Mechanical and Thermal Properties of Nylon 6/Ethylene bis-Stearamide/Carboxylic Silica Composites

Nylon 6 (PA 6)/ethylene bis-stearamide (EBS)/SiO₂- carboxylic acid-functionalized silica nanoparticles (COOH) composites were prepared by in-situ polymerization of caprolactam. SiO₂-COOH was used to enhance the compatibility between SiO₂ and PA 6 matrix. For comparison, pure PA 6 and PA 6/EBS composites were also prepared via the same method. The PA 6/EBS/SiO₂-COOH composites with low content of EBS and SiO₂-COOH had greater melt-flow index (MFI) (the value of MFI increased by 50%–80%) than the pure PA 6. The results of mechanical properties showed almost no decrease in the tensile strength of PA 6/EBS/SiO₂-COOH composites, with the bending strength decreasing by 17%–21%. However, the Izod impact strength of the PA 6/EBS/SiO₂-COOH composites was greatly improved compared with pure PA 6, which indicated that the toughness of PA 6/EBS/SiO₂-COOH had been greatly improved. The morphology of Izod impacted fractured surfaces of PA 6/EBS/SiO₂-COOH was observed by scanning electron microscopy. The results revealed that the PA 6/EBS/SiO₂-COOH composites presented a typical ductile fracture behavior with large amounts of long and large strip-like cracks. When the content of SiO₂-COOH was 0.2 wt%, the SiO₂-COOH particles were uniformly dispersed over the entire body of the PA 6 matrix. The results from differential scanning calorimetry indicated that the melting point (T_m), degree of crystallinity (X_c), and crystallization temperatures (T_c) of PA 6/EBS/SiO₂-COOH composites were lower than the pure PA 6.     

Polydimethylsiloxane at the interfaces of fumed silica and zirconia/fumed silica

Polydimethylsiloxane (PDMS)/fumed silica A-300 and PDMS/ZrO₂/A-300 were studied using adsorption, thermogravimetry, temperature-programmed desorption (TPD) mass-spectrometry, infrared spectroscopy, XRD, and broadband dielectric relaxation spectroscopy. ZrO₂ was synthesized on fumed silica with zirconium acetylacetonate in CCl₄ at 350 K for 1 h and calcinated at 773 K for 1 h (1-4 reaction cycles). PDMS (5-40 wt.%) was adsorbed onto silica and zirconia/silica from hexane solution and then dried. Grafted zirconia changes the chemistry of the surface (because of its catalytic capability) and the topology of secondary particles (because of occupation of voids in aggregates of primary silica particles by zirconia nanoparticles) responsible for the textural porosity of the powders. Therefore, many properties (such as structural characteristics of the composites, reactions on heating in air and vacuum, interfacial relaxation phenomena, hydrophobicity as a function of treatment temperature, etc.) of PDMS/zirconia/silica strongly differ from those of PDMS/A-300. Broadening of the α-relaxation of PDMS at the interfaces of disperse oxides suggests both weakening of the PDMS-PDMS interaction and strengthening of the PDMS-oxide interaction.