The mechanisms of latex particle formation and growth in the emulsion polymerization of styrene using the surfactant sodium dodecyl sulfate

A new method is presented that provides experimental information which is qualitatively and quantitatively sensitive to assumptions made as to the mechanisms of free radical entry and of latex particle formation in emulsion polymerization systems. The method consists of (1) obtaining (by electron microscopy) the full particle-size distributions (PSDs) at several different times soon after the cessation of latex particle nucleation, (2) using these PSDs to determine the volume dependences of the various rate coefficients governing particle growth by fitting the data to the appropriate evolution equations, and (3) employing these empirical rate coefficients to find that time dependence of the nucleation rate which fits the early-time PSD (again using the evolution equations). This method is quite sensitive to mechanistic assumptions: for example, one is able to determine whether or not the nucleation rate is an increasing or decreasing function of time. The technique is applied to a styrene nucleation system employing sodium dodecyl sulfate as surfactant at well above the critical micelle conventration. The data cannot be fitted even qualitatively by a simple one-step nucleation mechanis, whether it involes micellar entry or homogeneous nucleation. It is found, on the other hand, that the results can be accurately fitted by assuming that coagulation events between primary colloidal particles, perhaps formed by homogeneous nucleation, dominate both the nucleation process and the entry of free radicals into mature latex particles. In addition, the data indicate that the rate of free radical entry into the latex particles decreases with increasing particle size, at least for particles of unswollen radius less than ca. 40 nm.     

Synthesis and characterization of a UV absorbent-intercalated Zn-Al layered double hydroxide

Zn-Al-layered double hydroxides (LDHs) containing the organic anion of 2-hydroxy-4-methoxybenzophenone-5-sulfonic acid (HMBA), a highly efficient UV absorber, have been synthesized by reaction in air of HMBA with an LDH-carbonate precursor obtained by a process involving separate nucleation and aging steps. The structural properties, photo- and thermal stability of the resulting Zn-Al-HMBA-LDHs were characterized by PXRD, FT-IR and UV-visible spectroscopy and laser particle-size analysis. The results obtained indicated that Zn-Al-HMBA-LDHs synthesized by this method were relatively highly crystalline and had a narrow distribution of particle size. Intercalation of HMBA in the LDH interlayer galleries resulted in an enhanced photo- and thermal stability without affecting its UV absorption capacity; this shows that the hybrid HMBA-LDH phase has potential applications as a UV absorber.     

The peculiarities of homogeneous nucleation of reactive Cu0 colloidal particles in the presence of functional oligoperoxides

A method is proposed that combines the stage of formation of colloidal metal and metal-oxide particles with the stage of their surface modification by functional surface-active oligoperoxides (FSAP), which are sorbed irreversibly. Investigation of copper particle homogeneous nucleation kinetics witnesses the significant influence of supermolecular micelle-like structures formed by FSAP in solution on the reduction rate of Cu2+ cations caused by a phenomenon analogous to micellar catalysis. The rate constants of copper reduction in different local zones of the process have been determined. Particle homogeneous nucleation kinetics in the presence of surface-active oligoperoxides has been found to correspond to the main regularities of the Michaelis-Menten equation describing micellar catalysis. The carrying out of copper particle formation in distinct zones correlates well with the particle size distribution. The presence of reactive ditertiary peroxidic fragments on the particle surface as a result of FSAP sorption confers reliable protection from oxidation, hydrophobicity, and ability to form free radicals and participate in elementary stages of radical processes.     

Nanoparticle formation using a plasma expansion process

We describe a process in which nanosize particles with u narrow size distribution are generated by expanding a thermal plasma carrying vapor-phase precursors through a nozzle. The plasma temperature and velocity profiles are characterized by enthalpy probe measurements. by calorimetric energy balances. and by a model of the nozzle flow. Aerosol samples are extracted from the flow downstream of the nozzle by means of a capillary probe interfaced to a two-stage ejection diluter. The diluted aerosol is directed to a scanning electrical mobility spectrometer (SEMS) which provides on-line size distributions down to particle diameters of 4 nmt. We have generated silicon, carbon, and silicon carbide particles with number mean diameters of about 10 not or less, and we have obtained some correlations between the product and the operating conditions. Inspection of the size distributions obtained in the experiments, together with the modeling results, suggests that under our conditions silicon carbide formation is initiated by nucleation of extremely small silicon particles from supersaturated silicon vapor, followed by chemical reactions at the particle surfaces involving carbon-containing species from the gas phase.     

Glass sintering with concurrent crystallization

We critically review and discuss the main glass-sintering models: Frenkel, Mackenzie–Shuttleworth, Scherer and the recently developed Clusters model, and focus on the problem of sintering with concurrent crystallization. The Clusters model is tested under various practical conditions. Isothermal tests are carried out on a widely polydispersed alumino-borosilicate (ABS) glass having jagged particles, which is stable against devitrification, and on a soda–lime–silica (SLS) glass with a narrow spherical particle distribution, which crystallizes easily. The algorithm for non-isothermal processes is also tested with two distinct systems: the same ABS glass and a narrow-sized cordierite glass, which is devitrification-prone. In addition to physical parameters such as viscosity, surface tension, particle-size distribution, crystal growth rate and number of nucleation sites, microscopic-particle-packing data are introduced into the model and it is demonstrated that the evolution of both density and pore size distribution can be reasonably predicted. All the results are discussed taking into account the assumptions made in the derivations and other complicating factors, such as irregular particle shape, compositional shifts due to crystallization, temperature gradients and degassing during sintering. Finally, we discuss the physical and processing parameters that determine whether sintering will be favorable over crystallization. We demonstrate that the Clusters model and related algorithm provide a powerful simulation tool to design the isothermal or non-isothermal densification of devitrifying or stable glass compacts with any particle-size distribution, thus minimizing the number of time-consuming laboratory experiments.     

Complete thermodynamically consistent kinetic model of particle nucleation and growth: numerical study of the applicability of the classical theory of homogeneous nucleation

A complete thermodynamically consistent elementary reaction kinetic model of particle nucleation and growth from supersaturated vapor was developed and numerically evaluated to determine the conditions for the steady-state regime. The model treats all processes recognized in the aerosol science (such as nucleation, condensation, evaporation, agglomerationcoagulation, etc.) as reversible elementary reactions. It includes all possible forward reactions (i.e., of monomers, dimers, trimers, etc.) together with the thermodynamically consistent reverse processes. The model is built based on the Kelvin approximation, and has two dimensionless parameters: S0-the initial supersaturation and Theta-the dimensionless surface tension. The time evolution of the size distribution function was obtained over the ranges of parameters S0 and Theta. At low initial supersaturations, S0, the steady state is established after a delay, and the steady-state distribution function corresponds to the predictions of the classical nucleation theory. At high initial supersaturations, the depletion of monomers due to condensation on large clusters starts before the establishing of the steady state. The steady state is never reached, and the classical nucleation theory is not applicable. The boundary that separates these two regimes in the two dimensionless parameter space, S0 and Theta, was determined. The model was applied to several experiments on water nucleation in an expansion chamber [J. Wolk and R. Strey, J. Phys. Chem. B 105, 11683 (2001)] and in Laval nozzle [Y. J. Kim et al., J. Phys. Chem. A 108, 4365 (2004)]. The conditions of the experiments performed using Laval nozzle (S0=40-120) were found to be close to the boundary of the non-steady-state regime. Additional calculations have shown that in the non-steady-state regime the nucleation rate is sensitive to the rate constants of the initial steps of the nucleation process, such as the monomer-monomer, monomer-dimer, etc., reactions. This conclusion is particularly important for nucleation from supersaturated water vapor, since these processes for water molecules at and below the atmospheric pressure are in the low pressure limit, and the rate constants can be several orders of magnitude lower than the gas kinetic. In addition, the impact of the thermodynamic inconsistency of the previously developed partially reversible kinetic numerical models was assessed. At typical experimental conditions for water nucleation, S0=10 and Theta=10 (T=250 K), the error in the particle nucleation rate introduced by the thermodynamic inconsistency exceeds one order of magnitude.     

Advances in numerical methods for the solution of population balance equations for disperse phase systems

Accurate prediction of the evolution of particle size distribution is critical to determining the dynamic flow structure of a disperse phase system. A population balance equation (PBE), a non-linear hyperbolic equation of the number density function, is usually employed to describe the micro-behavior (aggregation, breakage, growth, etc.) of a disperse phase and its effect on particle size distribution. Numerical solution is the only choice in most cases. In this paper, three different numerical methods (direct discretization methods, Monte Carlo methods, and moment methods) for the solution of a PBE are evaluated with regard to their ease of implementation, computational load and numerical accuracy. Special attention is paid to the relatively new and superior moment methods including quadrature method of moments (QMOM), direct quadrature method of moments (DQMOM), modified quadrature method of moments (M-QMOM), adaptive direct quadrature method of moments (ADQMOM), fixed pivot quadrature method of moments (FPQMOM), moving particle ensemble method (MPEM) and local fixed pivot quadrature method of moments (LFPQMOM). The prospects of these methods are discussed in the final section, based on their individual merits and current state of development of the field. Supported by the National Basic Research Program of China (Grant No. 2004CB720208), the National Natural Science Foundation of China (Grant Nos. 40675011 & 10872159), and the Key Laboratory of Mechanics on Disaster and Environment in Western China     

Mechanism of YF3 nanoparticle formation in reverse micelles

This article reports an investigation of the mechanism of YF(3) nanoparticle formation in two variants of the reverse microemulsion precipitation method. These two variants involve the addition of F(-), either as a microemulsion or directly as an aqueous solution, to Y(3+) dispersed in nonionic reverse micelles. The two methods yield amorphous and single-crystal nanoparticles, respectively. The kinetics of reagent mixing are studied by (19)F NMR and colorimetric model reactions, and the particle growth is monitored by TEM. Mixing and nucleation are shown to occur within seconds to minutes whereas particle growth continues for 4 to 48 h, depending on the particle type. Moreover, the growth rate remains constant during most of the growth period, indicating that Ostwald ripening is the most probable growth mechanism. The single-emulsion method also produces a minority amorphous population that exhibits significantly different growth kinetics, attributed to a coagulation mechanism. Secondary growth experiments, involving the addition of precursor ions to mature particles, have been conducted to evaluate the relative importance of nucleation and the competitive growth of existing particle populations. The key differences between the two methods reside in the nucleation step. In the case of the classical method, nucleation occurs upon intermicellar collisions and under conditions of comparable concentrations of Y(3+) and F(-). This method generates more numerous stable nuclei and smaller particles. In the single-microemulsion method, nucleation occurs in the presence of excess F(-) through the interaction of Y(3+)-containing micelles with microdroplets of aqueous F(-). These conditions lead to the formation of crystalline particles and a wider size distribution of unstable nuclei.     

凝并和成核机理下颗粒尺度分布的Monte Carlo求解

颗粒的凝并和成核现象影响其尺度分布,现有的MonteCarlo方法描述颗粒尺度分布的时间演变过程存在若干困难.提出了一种新的多重MonteCarlo(MMC)算法,基于时间驱动,利用加权的虚拟颗粒的思想,在模拟过程中保持虚拟颗粒总数不变和计算区域体积不变.利用该算法对“常凝并核,一阶成核”的情况下颗粒尺度分布的时间演变过程进行了数值求解,所得结果与数值解相符,表明MMC算法具有高且稳定的计算精度.另外,MMC算法由于跟踪比实际颗粒数目少得多的虚拟颗粒而具有较低的计算代价.     

Theoretical analysis of methods for the colloidal synthesis of monodisperse nanoparticles

Methods for the colloidal synthesis of monodisperse nanoparticles, in which the interrelated processes of nucleation and growth of nanoparticles occurring with variable supersaturation of the solution play a determining role, have been theoretically analyzed. It is supposed that supersaturation is created as a result of a chemical reaction; two reactant feed modes (instantaneous and regularly time-distributed) are considered. Successive steps of growth have been distinguished and described for each mode. Conditions at which the focusing mechanism of the particle-size distribution function is operative are specified.     

Particle Nucleation and Growth in the Emulsion Polymerization of Styrene: Effect of Monomer/Water Ratio and Electrolyte Concentration

This work is an extension of previous research results reported by our team (Colloid and Polymer Science 2013, 291: 2385-2398), where large scale and high solid content latexes of poly(n-butyl acrylate) were obtained with the particle coagulation method induced by the electrolyte. However, how to prepare controlled particle size distribution polymer latex has not been studied. Thus, in this study, the effect of the monomer/water ratios and electrolyte concentrations on particle formation and growth methods were studied by following the tracks of the evolutions of particle size, number and distribution as a function of reaction time or conversion. Experimental results showed that the length of time that particle nucleation occurred increased with increasing monomer charged for the systems without electrolyte. A point worthy of attention here is that homogeneous nucleation may occur at high monomer concentrations (30/70, 40/60). However, electrolyte added could be made the nucleation mechanism shift from micellar/homogeneous nucleation to micelle /coagulation nucleation. As a result, the final particle size distribution can be controlled by adding an appropriate electrolyte to regulate the nucleation mechanism. Spherical and uniformly sized particles could be obtained when electrolyte concentration is between 0.2 wt% and 0.4 wt% for water at the high monomer/water ratio (40/60). The effects of electrolyte concentration on nucleation mechanism mainly were expressed by decreasing the solubility of the monomer and interparticle potential, and then preventing homogeneous nucleation and enhancing particle coagulation.     

Monte Carlo models for nanoparticle formation in two microemulsion systems

The process of formation of nanoparticles obtained by mixing two micellized, aqueous solutions has been simulated using the Monte Carlo technique. The model includes the phenomena of finite reaction, nucleation, and growth via intermicellar exchange. This exploratory study examines the characteristic particle size distributions (PSDs) that result from using combinations of different initial reactant distributions (Poissonian and geometric) and different types of intermicellar exchange protocols (random, cooperative, and binomial). It is observed that the PSDs obtained using an initial Poissonian distribution of reactants and random exchange rules are similar to reported experimental results for CdS nanoparticles. The effect of exchange efficiency and reaction rate has also been studied. It is seen that a high exchange efficiency leads to relatively larger particle sizes. Also, a slow reaction rate has been shown to lead to the formation of larger nanoparticles.     

微波法煅烧高岭土及合成洗涤助剂4A沸石

本文用微波法燃烧高岭土并合成４Ａ沸石。与传统高温热处理法相比,微波法燃烧的高岭土其活化深度好,增白程度高,粒度细,能耗大为降低,显示了明显的优越性。本文还采用燃烧后的活性高岭土为原料,在微波辐射下进行４Ａ沸石的合成,并用ＸＲＤ、ＤＴＡ、ＳＥＭ、白度计、钙离子交换度等进行表征。与传统水热处理法相比,微波法所得样品在结晶度、白度和钙离子交换能力方面均优势,且大大地加快了沸石晶化反应速率。经动力学处理,     

Nanoparticles of nickel oxide and nickel hydroxide using lyophilisomes of fibrinogen as template

Stable lyophilisomes of fibrinogen at pH 7.5 have been prepared by the method of a rapid freezing–heating and annealing sequence. Reduction of the lyophilisomes of the nickel–fibrinogen complex coated on solid substrates and subsequent heating showed formation of nickel hydroxide and finally nickel oxide. Ultraviolet–visible spectroscopy has been used to monitor the thin films of pure fibrinogen microcapsules, as well as the subsequent nucleation and growth of nanoparticles within the supramolecular structure. Transmission electron microscopy showed initially a thread-like structure which disappeared on continued heating, resulting in nanoparticles ranging from 10 to 50 nm. Particle-size distribution of product was analyzed by using X-ray diffraction (XRD), transmission electron microscopy (TEM) and the corresponding selected area electron diffraction (SAED), and Brunauer–Emmett–Teller (BET) N₂ adsorption. The results suggest that the NiO particles have a body-centered cubic structure and are well dispersed. The particle-size distribution ranges from 10 to 50 nm with an average particle size about 28 nm, and the specific surface area is 34 m²/g. Magnetic study carried out on the prepared nanoparticles showed a ferromagnetic behavior.     

Determination of particle size distributions with angström resolution

An analytical ultracentrifugation technique for the determination of particle-size distributions is used which applies an ultracentrifuge with a scanning absorption optical system. Radial scans during a sedimentation velocity experiment yield the particle-size distribution. If the particles consist of several defined monodisperse species, we show that for dense inorganic colloids the resolution of the particle-size distribution is in the angström range. This is demonstrated for a Pt colloid (0.4-2 nm) and unstabilized ZnO (4-9 nm) during particle growth. Such highly resolved particle-size distributions show that the analytical ultracentrifuge is an excellent and rapid tool for the study of particle growth mechanisms as no other fractionating analytical technique with almost atomar resolution is known up to now. Some potential applications arising from the applied ultracentrifuge technique are suggested.     

Evaluation of the Chain Length Distribution in Free‐Radical Polymerization, 1. Bulk Polymerization

A method for the direct computation of the chain length distribution in a bulk polymerization is developed, based on the discretization procedure introduced by Kumar and Ramkrishna (Chem. Eng. Sci. 1996 , 51, 1311) in the context of particle size distribution. The overall distribution of chain lengths is partitioned into a finite number of classes which are supposed to be concentrated at some appropriate pivotal chain lengths. Several of the involved reactions lead to the formation of chain whose length differs from the pivotal values. Rules have been introduced in order to share chains between two contiguous classes, which have been designed so as to preserve two well‐defined properties of the distribution, such as, for example, two of its moments. The method has been applied to a polymerization system including propagation, bimolecular terminations and two different chain branching mechanisms: chain transfer to polymer and crosslinking. In addition, complex systems such as one with chain length‐dependent kinetic constants or a two‐dimensional distribution of chain length and number of branches have been considered.     

橄榄石LiFePO4复合正极材料的合成及其电化学性能研究

采用固相反应法在惰性气氛中合成了橄榄石型LiFePO₄/C复合正极材料,考察了焙烧温度对目标材料性能的影响.采用XRD、SEM、TG-DSC、激光粒度分布以及电化学测试等手段对该材料进行了结构表征和性能测试.结果表明,完美的结晶、较小的粒径以及与导电剂的良好接触是产物具有优良电化学性能的保证.于750℃下制得产物的结构完整,表面形貌较好,粒经分布均匀,具有良好的电化学性能.在室温及0.05 C充放电倍率下,该材料的首次放电容量为142.5 mA.h/g,循环50次后,未见明显衰减.     

A study of sulfur homogeneous nucleation from supersaturated vapor. Determination of surface tension of sulfur nanoparticles

Homogeneous nucleation in sulfur vapor is studied in a laminar-flow chamber. Concentration and size distribution of resulting aerosol particles are measured with a diffusion spectrometer of aerosols and a PK.GTA-0,3-002 photoelectric particle counter. The crystal structure of the formed particles is studied by X-ray diffraction analysis. The rate of sulfur evaporation from a boat and the profile of a deposit on the chamber wall along the axial coordinate are determined by gravimetry. Axial and radial temperature profiles are measured using a chromel-alumel thermocouple. The vapor concentration distribution in the chamber is found and the supersaturation is calculated from the solution of the mass-transfer problem. An experimental low-laborious method is developed for the supersaturation cutoff. This method enables one to rapidly deter-mine the position of the zone in which the nucleation proceeds at the highest rate. The position of the zone of nucleation found by this method is in good agreement with the results of calculations based on experimental data and theoretical calculation of the rate of nucleation by an exact formula that has been recently derived based on the works by Kusaka and Reiss, as well as the Frenkel liquid kinetics theory. The surface tension of critical sulfur nuclei resulting from the nucleation is calculated based on this formula and experimental data on the nucleation. It is established that, in a temperature range of 312–319 K, the critical nuclei have tension surface radius R _s ～ 10.6 Å and surface tension σ = 72.5 ± 1.1 dyn/cm. The surface tension of critical sulfur nuclei in this temperature range is constant and approximately 5% higher than that of a planar surface.     

聚硅氧烷/丙烯酸酯核/壳复合胶乳的粒径分布与成核机理

通过种子乳液法合成出具有高有机硅含量核 壳结构的聚硅氧烷 丙烯酸酯复合粒子 .研究了聚合方法、乳化剂浓度、引发剂浓度、单体滴加速度等工艺条件对复合乳液粒径尺寸、分布与形态的影响 ,并对复合乳液的成核机理进行了探讨 .研究表明 ,乳化剂浓度对乳液粒子的粒径分布和形态、结构有显著影响 ,引发剂浓度增加将使粒子粒径减小 ;相对一次投料法 ,种子乳液法生成的粒子分布窄 ,具有明显核壳结构 ,通过壳层单体滴加速度可以控制粒子的粒径尺寸和分布 ;而壳层丙烯酸酯聚合物主要是在聚硅氧烷种子表面的“过渡层”聚合、富集而成 .