Influence of processing conditions on the photo-oxidation of polypropylene films

The kinetics of photo-oxidation of polypropylene films made from materials processed under various conditions has been followed by means of viscometric measurements and infra-red spectroscopy. When the processing conditions induce chain breaking, the photo-oxidation rate increases with decreasing molecular weight. The major effect in increasing the rate of photo-oxidation is, however, due to the introduction of oxygenated groups.     

Effects of processing parameters on the mechanical properties of polypropylene random copolymer

The mechanical properties of polypropylene random copolymer (PP-R) with different processing parameters were studied. Special attention is devoted to the investigation of the influence of masterbatch addition on the variation in the mechanical properties of injection moulded PP-R. Tensile, instrumented Charpy impact, Shore D hardness, differential scanning calorimeter (DSC) and Vicat softening temperature (VST) tests were conducted on the test samples containing different colour masterbatches varying from 0.5 to 10 wt%. The observed changes in the mechanical behaviour are explained by the type and level of masterbatch content. The natural UV weathering performance of the PP-R material was studied from the masterbatch type point of view. The effect of processing parameters on material performance was studied on samples which were directly obtained from extruded pipes and on injection moulded samples.

Finally, the effects of storage time on the polymer properties were investigated.     

Influence of structure on the properties of polypropylene copolymers and terpolymers

Several Ziegler-Natta copolymers of iPP with ethylene or 1-butene, and terpolymers with both counits have been characterized, devoting special attention to the effect of composition and processing conditions on the crystal structure and final properties. DSC and X-ray diffraction were used to study the polymorphism of copolymers and terpolymers. Comonomer insertion interrupts the isotactic sequences, acting as a structural defect, and the formation of γ form is enhanced. Moreover, crystallinity decreases and crystal structure is modified. Comonomer type and concentration determine the extent of these modifications, resulting in important changes in macroscopic properties. In particular, the excellent optical properties of the analyzed terpolymers make them very attractive for applications such as transparent film or packaging.     

The processing and properties of conductive polypropylene/polypyrrole composites

Polypropylene (PP) particles were chemically coated with polypyrrole (PPy). The content of polypyrrole varied from 0.8 to 7.6 wt.-%. Electrical conductivity of compression moulded samples depends on the concentration of polypyrrole and reached values from 4×10⁻¹⁰ to 5×10⁻³ S/cm, which is about 7 orders of magnitude higher than the conductivity in the blends prepared by mechanical mixing of PP and PPy in the same PPy concentration range. Highly conductive composites were also obtained from a mixture of coated and non-coated PP particles. The PP/PPy composites were characterized by elemental analysis, SEM and mechanical testing. The antistatic properties of PP/PPy composites were demonstrated. The electrical and mechanical properties depend on processing of composites.     

Influence of thermal processing on the properties of dairy colloids

This review describes some of the effects of heat on several food systems containing milk proteins. Much of the recent research effort has been directed towards understanding the extensive effects of the thermal denaturation of the whey proteins (WPs) on the functional properties of heated systems (WP solutions and gels, emulsions and milks) that contain these proteins. Caseins play a more passive part during heating, apart from their specific interaction with denaturing WPs during the heat treatment of milk.     

Stabiliser interactions with hindered piperidine compounds in polypropylene: Influence of processing

The effect of two hindered piperidine compounds on the photo-stability and light stabilising performance of a 2-hydroxy-benzophenone and a 2-hydroxybenzotriazole stabiliser in polypropylene film has been examined. The piperidine compounds—a stable N-oxy radical and a hindered amine—inhibit the photolysis of both the benzophenone and the benzotriazole stabilisers, the amine being more effective. Processing reduces the protective efficiency of the piperidine compounds. The light stability of the polymer was, however, variable, both antagonism and synergism being observed. The processing operation had a dramatic effect on the light stabilising performance of the hindered amine systems whereas it had virtually no effect on the performance of the N-oxy radical systems. The inhibition process is attributed to a regeneration process involving the N-oxy radical and the effects of processing are attributed to the formation of hydroperoxides.     

Influence of isotacticity and molecular weight on the properties of metallocenic isotactic polypropylene

The relationships between structure and properties have been established for isotactic polypropylene, iPP, homopolymers synthesized by metallocene catalyst systems. These iPPs exhibit different isotacticity degrees and molecular weights, and several thermal treatments during their processing have been applied. The most important factor affecting the structure and properties of these polymers is the isotacticity content. The thermal treatment, i.e., the rate of cooling from the melt, is also important and a clear molecular weight effect has been also found for the sample with lowest M_w. These factors affect the thermal properties, the degree of crystallinity and, therefore, the structural parameters and the viscoelastic behavior. A slow cooling from melt favors the formation of the γ phase instead of the α modification. The storage modulus, Young modulus and microhardness values increase as crystallinity does, independently of the origin of this increase: higher isotacticity or application of a slow crystallization from the melt.     

Influence of temperature and fiber structure on the dielectric properties of polypropylene fibrous structures

In this work, dielectric spectroscopy was conducted on five commercial woven polypropylene‐based fabrics. Measurements of dielectric loss tangent, the effective relative dielectric permeability and ac electrical conductivity were performed over a wide range of temperature and frequency. The results in temperature range from 250 K to 355 K showed that the samples with lower value of volume fraction whose yarn is made from a short fiber have a lower value of the above mentioned dielectric parameters than the samples with bigger value of volume fraction and filament yarn along the weft and the warp lines. Based on the results gained from the measurements in the vacuum and ambient conditions, it can be concluded that the samples with a lower value of volume fraction, whose yarn is made from a short fiber, showed stability of dielectric properties in the measurement interval. Copyright © 2014 John Wiley & Sons, Ltd.     

Vibration-induced change of crystal structure in isotactic polypropylene and its improved mechanical properties

In order to understand the formation of different crystal structures and improve the mechanical properties of isotactic polypropylene (iPP), melt vibration technology, which generally includes shear vibration and hydrostatic pressure vibration, was used to induce the change of crystal structure of iPP. iPP forms α crystal structure in traditional injection molding. Through melt vibration, crystal orientated and its size became smaller, and a change of crystal structure of iPP from α form to β form and γ form was achieved. Therefore, the mechanical properties of iPP were improved. At high melting temperature (230 °C), only β form can be induced. At low melting temperature (190 °C), either β form or γ form can be induced, depending on the combination of frequency and vibration pressure. © 2004 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 42: 2385–2390, 2004     

Influence of polypropylene topological structure evolution during melt branching reactive processing on its melt performances

Gel‐free long‐chain‐branched polypropylene (LCBPP) was prepared by the melt radical branching reaction in the presence of peroxide initiator 2,5‐dimethyl‐2,5‐di(tert‐butylperoxy) hexane peroxide, zinc dimethyldithiocarbamate, and trimethylolpropane triacrylate in a torque rheometer. It could be inferred that recombination between PP chains via radical coupled reaction took place and trimethylolpropane triacrylate was grafted onto PP backbone by the torque curves and Fourier transformed infrared spectroscopy results. The presence of long chain branches (LCB) for modified PP was verified by the gel permeation chromatography measurements and vGP plots. On the other hand, it was found that the topological structure of PP chains transformed from linear form to a long star‐like shape during the reaction progress, and the topological structure was directly determined by the radical reaction time. The topological structure of PP would further impact its melt behaviour. After complete melting of raw PP, “sparse and long” LCBPP firstly generated which possessed high melt strength owing to the increasing entanglement of long branching chains. And at the time corresponding to the summit of reaction peak on the torque curve, the modified LCBPP possess the highest melt strength owing to its long star topological structure. While as reaction time was prolonged, severe degradation of the LCBPPs would take place under too long mixing time and “dense and short” branches generated due to the residual radicals, with a sharp decline in melt strength.     

Interaction between antioxidants and hindered piperidine compounds in the photostabilisation of polypropylene: Influence of processing history

The effect of various antioxidants on the photostabilising performance of hindered piperidine compounds in polypropylene has been examined using infra-red, ultra-violet, and ESR spectroscopic techniques. Processing history is shown to play a dominant role in controlling the photostabilising performance of these systems. The destruction of the nitroxyl radical during processing is inhibited by the presence of an antioxidant, and prooxidant activity is assessed by the melt flow index. Antioxidants appear to compete effectively with the nitroxyl radicals for macroradicals. The results are discussed in terms of the importance of antioxidant oxidation versus the formation and destruction of hydroperoxides during processing.     

Study on the antioxidant activities of benzofuranones in melt processing of polypropylene

The antioxidant activities of four benzofuranones in melt processing of polypropylene (PP) have been investigated using multiple extrusions. The antioxidant activities of those four benzofuranones with different substituent groups have been evaluated using melt flow index (MFI) and yellowness index (Y.I.) of multiple-extruded PP stabilized with those antioxidants. The change of MFI values indicates as follows: firstly, the position of substituent group has a very important effect on the antioxidant activity of benzofuranone in the melt processing of PP i.e. methyl group of 2′-position may prevent the hydrogen donation of benzofuranone toward PP radicals and make the antioxidant activity of benzofuranone in PP decrease; secondly, electronic property of substituent group of para position to 3-reactive hydrogen has little influence on the antioxidant activity. Furthermore, the theory that the formation of antioxidative products due to the dimerization and disproportionation of benzofuranyl radicals is the main reason that induces the discoloration of stabilized PP has been predicted for the first time.     

Photo-stabilising action of a polymeric hindered piperidine compound in polypropylene film: Influence of processing

The effect of a phenolic antioxidant on the photo-stabilising performance of a polymeric hindered piperidine compound in polypropylene has been examined using infra-red and ESR spectroscopic techniques. Processing history is shown to play a dominant rôle in controlling the photo-stabilising performance of these systems. Whilst the antioxidant gave enhanced performance, in most cases its effect is antagonistic. The ESR results suggest that maximum stabilisation is associated with the conversion of the amine to the substituted hydroxylamine and not the nitroxyl radical.     

Influence of cellulose polymorphs on the polypropylene crystallization

Results of the hitherto research work on alkalisation of lignocellulosic materials have been much divergent. In view of the above, the subject of this study is mercerization of cellulose from pine wood. This choice of the subject permitted observation of transformation of cellulose I to cellulose II with no participation of other components of lignocellulosic materials. According to X-ray results, during mercerization the isolated cellulose was easily (completely) transformed into cellulose II variety, while the pine wood was converted more slowly to cellulose II polymorphs. Therefore, it could be concluded that the presence of lignin and hemicelluloses in wood prevented the transformation from cellulose I to II. The main objective of this research was to establish the effect of cellulose varieties on the nucleation ability of different fillers by using differential scanning calorimetry (DSC) and polarizing microscopy. The nucleating effect of the fillers occurs only in the presence of cellulose I variety. In contrast, the presence of cellulose II variety seems to practically eliminate the nucleating effect of the fillers. Moreover, nucleation of the mercerized wood (mixture of cellulose I and II) can be also observed, but this effect is not strong. It should be emphasised that as yet no correlation has been reported between the quantitative composition of cellulose polymorphic forms (appearing not only in wood, but in cellulose isolated from wood as well) and the nucleation ability of lignocellulosic fillers.     

Degradation of polypropylene impact-copolymer during processing

The effect of processing on molecular structure and properties of polypropylene impact-copolymer (ICPP) was investigated. It was confirmed that multiple extrusions induced changes in molecular weight resulting in increased MFI and decreased long-term thermooxidation stability. In terms of mechanical properties only impact strength well reflected the processing history. Tensile and flexural properties remained almost unchanged. The sizes of rubbery domains observed by SEM exhibited only minimum changes. The results of SSA and TREF techniques provided further data helping to elucidate the phenomena in rubbery phase. Based on indirect indications one could conclude that while typical polypropylene degradation resulting in chain backbone cleavage took place in the PP homopolymer phase, the rubbery phase containing EPR and PE homopolymer underwent a certain extent of crosslinking.     

Growth transition and morphology change in polypropylene

The growth rate of isotactic polypropylene is deduced from microscopic observations during isothermal crystallizations. A change in the growth regime is observed at 138 C and interpreted as a Regime III Regime II transition, according to Hoffman's kinetic theory of polymer crystallization. A Regime II Regime I transition is also theoretically predicted at 155 C, i. e. at a temperature outside the investigated temperature range. The Regime III Regime II transition is related to the positive to negative change in the spherulite birefringence, which is generally attributed to a change in the organization of crystalline lamellae: quadritic arrays of intercrossing lamellae atT _c < 138 C (Regime III) and preferentially radiating lamellae atT _c > 138 C (Regime II). It is suggested that such a morphological change could be interpreted using the concept of non-adjacent re-entry introduced in Hoffman's kinetic theory. This interpretation could also explain the interspherulitic ruptures observed in negative spherulites.     

Influence of flame retardant additives on the processing characteristics and physical properties of ABS

Antimony trioxide (Sb₂O₃) is a common additive in flame retardant formulations and a study has been made to determine the effects of adding different grades into ABS polymer either alone or with commercial brominated materials bis(Tribromophenoxy)ethane (BTBPE) or Tetrabromobisphenol A (TBBA). The results consider mechanical, microscopical and flame retardant properties, and the effects of different Sb₂O₃ grades with average particle sizes of 0.1μm, 0.52μm and 1.31μm. The Sb₂O₃ was added at 4wt% loadings and the bromines at 20wt% loadings. Additions of different grades of antimony trioxide showed that standard grades (0.52 and 1.31μm) had a detrimental effect on impact and flexural properties when added at a 4wt% loading. The use of a new sub‐micron particle size product (0.1μm) had little effect on impact properties and only a slight detrimental effect on the flexural modulus and flexural strength when added to the ABS. Additions of either of the two brominated materials also caused a large drop in impact properties when added at 20wt% loadings. The addition of TBBA BA‐59P into ABS caused an increase in both flexural modulus and flexural strength which was contrary to expectations. When formulated with 4wt% 1.31μm Sb₂O₃ these bromine containing compounds suffered a further reduction in impact energies. Using the 0.1μm material improved both impact and flexural properties but impact values were still below those of unfilled ABS. The addition of the 0.1μm grade resulted in improvements in fire resistance as measured by the UL‐94 properties.     

Sorption properties of polypropylene

The sorption properties of atactic polypropylene (APP) and isotactic polypropylene (IPP) were studied by equilibrium sorption of various organic solvents. The variation of the Flory-Huggins interaction parameter χ for the APP-CCl₄ system at 25°C was expressed as a function of the volume fraction v₂ of polymer by the relation: x = 0.113 exp {1.879 v₂}. The average molecular weight M _c of the polymer chains between successive crystallites for IPP subjected to different thermal treatments was calculated to be 250 to 350 by the equation of Flory and Rehner. From the variation of M _c with solvent concentration, we estimated the number fraction of polymer chains actually contributing to elastic deformation. The clustering function for solvent in the polymer calculated by the method of Zimm and Lundberg decreased linearly from a positive value to ?1 with increasing solvent concentration. Clustering of solvent molecules was found to occur more easily in APP than in IPP.     

Influence of nucleants on the formation of shear-induced structures in polypropylene

The interaction between the type of nucleating agent and base polymer was investigated for a combination of three commercial nucleants and polypropylenes each. Both the crystallisation behavior under DSC conditions and the mechanical and optical properties were determined for all materials. For both the influences of the nucleant and of the base polymer, the present study has provided qualitative indications as to the triggered crystal morphology and shear-induced superstructure. Especially the latter can be related to the differences between optical and mechanical effects of the nucleation process.     

Influence of nanodispersed hydrotalcite on polypropylene photooxidation

Nanocomposites containing hydrotalcite and prepared by melt compounding with polypropylene were UV-light irradiated in artificial accelerated conditions representative of solar irradiation (λ > 300 nm) at 60 °C in air. The chemical modifications resulting from photooxidation were followed by IR and UV-visible spectroscopies.The presence of hydrotalcite was shown to change the global rate of photooxidation of polypropylene by reducing the oxidation induction time and increasing the oxidation rate. The differences of the oxidation induction time disappeared after solvent extraction of the antioxidant. They were attributed to a quenching of the antioxidant activity resulting from a migration onto the filler surface induced by the preferential interaction with the polar hydrotalcite. Extracting the antioxidant did not change the oxidation rate at the permanent regime. The increase of the oxidation rate was attributed to transition metal ions, present as impurities in hydrotalcite, which can accelerate the oxidation of the polymer by various mechanisms including a catalysed decomposition of hydroperoxides.