Effect of acetic acid on CO2 corrosion of carbon steel in NaCl solution

Potentiodynamic sweep and electrochemical impedance spectroscopy measurements were applied to investigate the effects of both temperature and acetic acid (HAc) on the anodic and cathodic reactions in CO₂ corrosion of P110 steel in 3.5% NaCl solution. The temperatures were controlled at 30 and 60 °C. The concentrations of HAc were controlled at 0, 1000, 3000 and 5000 ppm. In this work, the corrosion parameters of polarization curves, such as corrosion potential (E_corr), corrosion current density (i_corr), and anodic and cathodic branch slopes (b_a and b_c), are presented and discussed in detail. In addition, the equivalent circuit models and ZsimpWin software were utilized to discuss the Nyquist plots. The plots showed that the E_corr values shifted in the positive direction as the HAc concentration increased. The i_corr values increased with the increase in HAc concentration, indicating that HAc could accelerate the corrosion. The impedance spectra measured at 30 and 60 °C have different time constants and characterization. The coverage fraction θ and the thickness L of corrosion film are two most important controlled variables that influence and control the CO₂ corrosion mechanisms. Copyright © 2010 John Wiley & Sons, Ltd.     

Electrochemical performance of Mg–9Al–1Zn alloy in aqueous medium

A systematic study on the corrosion and passivation behavior of AZ91D alloy in relation to the influence of concentration, temperature, pH, and immersion time was made in aqueous sulfate solution using electrochemical techniques including open-circuit potential, potentiodynamic polarization and impedance spectroscopy. It was found that the corrosion and pitting potentials (E _corr and E _pit) of the alloy drift to more active values with increasing either concentration (0.01–1.0 M) or temperature (278–338 K) of the test solution, suggesting that sulfate solution enhances the alloy dissolution, particularly at higher temperatures. On the other hand, values of the total film resistance (R _T) indicate that neutral solution (pH 7.0) supports the formation of a better protective layer on AZ91D surface than alkaline (pH 12.5) or acidic (pH 1.0) medium. The growth of a protective film on the alloy surface at short immersion times (up to ∼50 h) is evinced by a rapid positive evolution of E _corr and fast decrease in the corrosion rate (i _corr). However, for a long-term exposure (up to 500 h) E _corr drifts negatively and i _corr increases due to breakdown of the protective film, which causes a decrease in the alloy stability. Fitting the impedance data to equivalent circuit models suitable to each behavior assisted to explore the mechanism for the attack of the sample surface at various testing times. The results obtained from the three studied electrochemical techniques are in good agreement.     

Simultaneous in situ time resolved SR-XRD and corrosion potential analyses to monitor the corrosion on copper

The focus of this study consists of examining how simultaneous SR-XRD and electrochemical measurements can provide information on the effectiveness of stabilization and storage treatments of copper artefacts in aqueous solution. The electrochemical cell used here was designed for in situ, time resolved SR-XRD studies of corrosion and inhibition studies on cultural heritage materials. Key objectives of the new cell were to monitor corrosion layers on alloys with realistic metallographic structures and to obtain co-incident, time resolved, electrochemical data such as reduction measurements, oxidation measurements and corrosion potential (E_corr) measurements. Here we present some early results from the cell. Firstly, a correlated SR-XRD and corrosion potential (E_corr) study of the reduction of nantokite during storage in sodium sesquicarbonate, which shows that the surface chemistry continues to change after E_corr has stabilized. Secondly, the use of X-ray data to identify specific changes occurring as a function of potential in the forced reduction of a more complex system.     

Mechanical polishing,surface roughness,near‐surface deformation,and electrochemical corrosion of Alloy 690TT

The effects of mechanical grinding/polishing, surface roughness, and near‐surface deformation on the electrochemical corrosion behavior of thermally treated (TT) Alloy 690 were studied in a sodium chloride solution. The X‐ray photoelectron spectroscopy and transmission electron microscopy analyses revealed that mechanical grinding/polishing can change the ratio of the elements at the surface of the as‐received Alloy 690TT specimen by removing its Cr‐rich outer layer and causing deformation at the near‐surface microstructure, something which has a direct impact on the rate of the oxygen reduction reaction (ORR), the pitting potential (E_pit), and the corrosion potential (E_corr) of Alloy 690TT. It was observed that the ratio of Cr in the surface is a significant factor that controls the rate of the ORR and the corrosion parameters such as E_corr. Higher amounts of Cr at the surface accelerate the ORR. The near‐surface deformation shifts the E_pit values towards less positive potentials. It was also found that due to the different near‐surface chemical composition of the as‐received Alloy 690TT specimen compared with the ground and the polished specimens, the surface roughness parameters do not have a regular correlation with the rate of the ORR and the values of the E_corr and the E_pit. Only the passive current density increases when the surface roughness is increased. Copyright © 2015 John Wiley & Sons, Ltd.     

饱和NaCl溶液浸泡下混凝土试块中有机阻锈剂对钢筋腐蚀行为的影响

利用电化学阻抗谱(EIS)、半电池腐蚀电位(Ecorr)和宏观电池腐蚀电流密度(Icorr)测量技术,在饱和NaCl溶液浸泡的硬化混凝土试块中,研究了4种醇胺基阻锈剂对钢筋电极腐蚀电化学行为的影响和长期阻锈性能.在浸泡初始的100d内,与空白样相比,添加阻锈剂后钢筋电极腐蚀电位升高,阻抗膜值增大,腐蚀电流密度值降低,表明电极表面处于钝态,阻锈剂表现出良好的阻锈性能.随浸泡时间延长,电极腐蚀电位和阻抗膜值下降,腐蚀电流密度增大.浸泡后期,除添加醇胺基CI-4样外,电极电位和腐蚀电流密度与空白样相比无明显差别,表明电极由钝态转变为活性腐蚀状态.但添加CI-4样品,钢筋电极始终保持在钝化状态,阻锈性能最好.基于阻锈剂与Cl-间的竞争吸附,分析探讨了可能的阻锈机理.     

高温高压喷射湍流区中X70管线钢CO2腐蚀电化学特征

采用高温高压环路喷射装置并结合腐蚀微电极技术, 开展了湍流区中X70 管线钢CO₂腐蚀实验. 利用扫描电镜对不同实验时间的试样表面腐蚀产物微观形貌进行了观察和分析, 并进行了湍流区原位电化学测试和分析. 结果表明, 湍流区中X70 钢的CO₂腐蚀电化学特征与其表面所覆盖腐蚀产物膜层变化密切相关. 实验12 h内, 湍流区中X70钢表面从最初的基体与腐蚀产物共存, 转变为由疏松且不完整的膜层覆盖的特征. 实验12 h 后, 试样表面出现内外两层腐蚀产物膜, 内层膜堆垛致密, 外层膜疏松多孔, 同时湍流区中高切应力导致外层腐蚀产物脱落, 材料表面逐渐被完整致密的内层膜覆盖, 这是腐蚀速率持续下降的主要原因. 电化学结果表明, 实验12 h 内, 湍流区中X70 钢的腐蚀电位E_corr和线性极化电阻R_p不断下降; 电化学阻抗谱由高频容抗弧、中频容抗弧和低频感抗弧组成, 膜层电阻R_f缓慢增加, 电荷传递电阻R_t不断下降, 双电层电容C_dl和膜层电容C_f迅速下降; 12 h后, 腐蚀产物膜层对基体材料保护性随喷射时间延长逐渐增强, E_corr和R_p逐渐增大, 电化学阻抗谱中低频感抗弧逐渐收缩并在48 h 时消失, 最后转变为双容抗特征, R_f、R_t和C_dl随时间迅速增大, C_f趋于稳定.     

Electrochemical study on corrosion process characteristics of the high-strength low-alloy steels in NaHSO3 solution

Electrochemical methods were used to study the characteristics of corrosion process for the high-strength low-alloy steel and carbon steel used as a huge oil storage tank in NaHSO₃ solution. The polarization curve results show that both steel samples take place in active solution, and the high-strength low-alloy (HSLA) steel has higher i _corr value than carbon steel, which is due to the small grain size that provides high density of active sites for preferential attack. The electrochemical impedance spectroscopy (EIS) results make known that the corrosion process presents two stages. In the first 136 h, one-time constant in EIS diagrams can be shown. Both steels have similar corrosion resistance due to the combination effects of the grain size and microstructure. After 240 h of immersion, a complete passive film forms on the specimen surface, and two-time constants can be shown in EIS diagram. The HSLA steel exhibited improved corrosion resistance when compared with the carbon steel, which is due to the effect of the shape Fe₃C in microstructure and the deposition of FeSO₄ on the electrode surface. The scanning electrode microscopy analyses show that both steels take place in homogenous corrosion, and the carbon steel shows higher surface roughness and many Fe₃C residues. XRD results show that both steels have similar phase constitutes of corrosion products.     

Electrochemical response of natural and induced passivation of high strength duplex stainless steels in alkaline media

The passivation of two high strength duplex stainless steels (HSSS) was investigated in alkaline solutions simulating the pore solution of concrete by the growth of natural and induced passive films. Induced passive films were generated both by cyclic voltammetry and by chronoamperometry. Natural passive films were spontaneously grown by the immersion of the steel in the alkaline electrolyte. These passive layers were characterised by electrochemical impedance spectroscopy, corrosion current density (i _corr) and corrosion potential (E _corr) monitoring. The effect of significant parameters, such as the pH in the HSSS/alkaline solution interface, the composition of the duplex stainless steels and the ageing of the passive layer, on the electrochemical performance of both induced and spontaneously grown passive films has been analysed. The increase of alkalinity highly influences the electrochemical performance of the passive film by promoting the formation of a passive layer with a less resistant electrochemical response. The electrochemical behaviour of the passive layer is also affected by the alloying elements like Mo or Ni. Both natural and induced passive films show similar electrochemical trend with respect to significant parameters such as the pH and the composition of the steel. The ageing of the spontaneously grown passive layer promotes a higher resistive electrochemical response which might be related to the enrichment of the passive layer in non-conducting (or semi-conducting) oxides.     

Electrochemical properties and corrosion inhibition of AA6061 in tropical seawater

The corrosion inhibition of aluminum and its alloys is the subject of tremendous technological importance due to the increased industrial applications of these materials. This study reports the results of potentiodynamic polarization, electrochemical impedance spectroscopy (EIS) and scanning electron microscopy (SEM) on the corrosion inhibition of AA6061 aluminum alloys in seawater using sodium benzoate as an inhibitor. The electrochemical measurements for aluminum alloys in seawater after varied immersion period showed that the presence of sodium benzoate significantly decreases the corrosion currents densities (i_corr), corrosion rates and double layer capacitance (C_dl), as simultaneously increase the values of polarization resistance (R_p). Charge transfer process and development of thin film on the specimen have been proven by morphology study using SEM.     

Electrochemical corrosion behaviors and corrosion protection properties of Ni–Co alloy coating prepared on sintered NdFeB permanent magnet

In this study, a protective Ni–Co alloy coating was prepared on sintered NdFeB magnet applying electrodeposition technique. A pure nickel coating was also studied for a comparison. The microstructure, surface morphologies, and chemical composition of coatings were investigated using X-ray diffraction, scanning electron microscope, and energy dispersive spectroscopy, respectively. The corrosion protection properties of coatings for NdFeB magnet in neutral 3.5 wt.% NaCl solutions were evaluated by potentiodynamic polarization and electrochemical impedance spectroscopy (EIS) techniques. The microstructure and surface morphologies analysis showed that the addition of cobalt element into matrix metal Ni altered the preferential orientation of pure nickel coating from (2 0 0) crystal face for pure nickel coating to (1 1 1) crystal face for Ni–Co alloy coating, and made the surface morphologies more compact and uniform due to the grain-refining. The results of potentiodynamic polarization test showed that compared with pure nickel coating, Ni–Co alloy coating exhibited much nobler corrosion potential (E _corr) and lower corrosion current density (j _corr), indicating better anticorrosive properties. The long-term immersion test by dint of EIS indicated that the Ni–Co alloy coating still presented high impedance value of 1.9 × 10⁵ Ω cm² with the immersion time of 576 h indicating the excellent anticorrosive properties, and corrosion protection properties of nickel coating for NdFeB magnet practically disappeared with the immersion time of 144 h, which also indicated that the Ni–Co alloy coating provided better corrosion protection properties for the NdFeB magnet compared with nickel coating.     

Influence of caffeine and temperature on corrosion-resistance of CoCrMo alloy

The inhibitory activity of caffeine (1,3,7-trimethyl xanthine) on artificial saliva was studied on a CoCrMo alloy using different electrochemical methods: open circuit potential (OCP), potentiodynamic measurements and electrochemical impedance spectroscopy (EIS). The results show that caffeine produces an inhibitory effect on the anodic currents due to its adsorption on the surface of the alloy. Temperature is another parameter with an influence on corrosion processes, so thermodynamic data were obtained from Arrhenius plots and Langmuir adsorption isotherms. The protective action of caffeine is enhanced at high temperatures at OCP, while for potentiodynamic experiments high temperatures block the inhibitory activity of caffeine and the corrosion rate increases. The process may also be studied by a simulation, determining the functional dependence between OCP, corrosion current density (i _corr), corrosion potential (E _corr), breakdown potential (E _bd) and temperature and amount of caffeine in artificial saliva, for Heraenium® CE. The neural network-based methodology applied in this work provides accurate results, thus proving to be an efficient modelling technique.     

Pitting Corrosion Mechanisms and Characteristics of Aluminum in Solar Heating Systems

The complex characteristics and mechanisms of aluminum pitting corrosion in a solar heating system were studied by the chemical immersion method and electrochemical techniques as well as fractal theory. The results showed that pitting corrosion of Al occurred in a tap water environment due to the local enrichment of Cl^? ions. The higher the Cl^? ions concentration, the more negative the critical pitting potential (E_b) of Al. A linear relationship between E_b and the logarithm of Cl^? ions concentration was observed. The pitting corrosion mechanism of Al in neutral water was explained in terms of complexation corrosion theory. The corrosion surface images of aluminum immersed in tap water were captured and analyzed by image processing technique and box‐dimension method. The fractal characteristics of pit distribution, described by fractal dimension, have been identified. The fractal dimension of the pit distribution increased with the increase of immersion time and had the same trend as that of the weight loss. Fractal dimension can, thus, be used as an important parameter for quantitative evaluation of pitting corrosion of aluminum.     

Electrochemical synthesis of oxide nanotubes on Ti6Al7Nb alloy and their interaction with the simulated body fluid

The aim of the present work was to investigate electrochemical behavior of the Ti6Al7Nb alloy in the simulated body fluid (SBF) containing Ca²⁺, HCO₃ ^?, and HPO₄ ^2? ions. At first, optimal conditions necessary for oxide nanotube formation were determined. The experiments were conducted in the 1 M (NH₄)₂SO₄ with 0.5 wt% NH₄F electrolyte at room temperature. Anodization of the alloy samples was carried out under variable external voltage U in the range from 10 to 40 V at room temperature. Obtained surface morphology was examined by SEM and X-ray techniques. Nanotube diameter was calculated and correlated with the imposed voltage. Having control over the size of nanotubes, samples with the obtained nanostructures of a chosen diameter were immersed into SBF solution with pH = 7.4 for a fixed period of time. Then, they were removed from the fluid and subjected to the electrochemical investigation. Corrosion current and corrosion potential were determined, and it was found that the best anticorrosion properties were obtained for heat-treated nanotube layer: i _corr = 39 nA/cm² and E _corr = ?0.236 V vs Ag/AgCl. Finally, the interaction between the oxide surface and the solution was studied using polarization and electrochemical impedance spectroscopy (EIS) techniques.     

Application of Impedimetric and Voltammetric Genosensor for Detection of a Biological Warfare: Anthrax

A strategy for the detection of anthrax, which is a potential biological weapon by using an electrochemical genosensing technology, is investigated. An alkanathiol‐linked or unlabeled capture probe related to B. anthracis is immobilized onto gold or graphite electrode surface. A 101‐mer anthrax target is used for hybridization. The extent of hybridization between probe and target sequences is determined by using differential pulse voltammetry (DPV) and electrochemical impedance spectrometry (EIS). EIS analysis are based on electron transfer resistance (R_ct) in the presence of [Fe(CN)₆]^3?/4? and DPV measurements are based on transduction of both guanine oxidation and Meldola's blue (MDB) reduction signal as hybridization indicator. The response of the probe‐modified electrodes which was interacted with a noncomplementary sequence was the same as the responses of probe‐modified surface and proved the specifity of the hybridization with the target. According to these results the developed genosensors based on EIS and DPV techniques can be employed for rapid and selective detection of B. anthracis.     

Study of the electrochemical behaviour of a carbon steel electrode in sodium sulfate aqueous solutions using electrochemical impedance spectroscopy

The study of a plain carbon steel (AISI 1020) in Na₂SO₄ aqueous solutions at different concentrations was carried out by electrochemical impedance spectroscopy (EIS) in order to determine the corrosion mechanism and to obtain representative corrosion rates of the system. EIS was used to measure corrosion current densities at high concentrations in the range 0.1–1 wt% Na₂SO₄, but in the low concentration range, from 0.001 to 0.01 wt%, a scattered Nyquist plot was obtained. Other electrochemical techniques, such as polarization resistance (PR), Tafel plots and electrochemical noise (EN), were also used in this analysis. The charge transfer resistance was determined and compared with the PR and noise resistance. Electronic Publication     

Investigation of Active and Inactivated Yeast Cells by Scanning Electrochemical Impedance Microscopy

Scanning electrochemical microscopy (SECM), electrochemical impedance spectroscopy (EIS) and scanning electrochemical impedance microscopy (SEIM) were used to investigate electrochemical activity of active and inactivated yeast Saccharomyces cerevisiae cells. SEIM experiment was performed using a unique electrochemical impedance spectrometer with a fast Fourier transform (FFT‐EIS) function, which enabled simultaneously perturb/evaluate electrochemical system at 50 frequencies. This allowed very quick observing the differences between impedance spectra, which were taken every few seconds. Therefore, we were able to apply SEIM for relatively fast determination of electrochemical impedance dependence on the distance between ultramicroelectrode (UME) and surface modified by immobilized yeast cells. It was determined that electrochemical activity and ‘breathing’ (a consumption of dissolved oxygen) of yeast can be electrochemically observed when the distance between UME and surface of yeast cells is in the range from 0 μm to 25 μm. Therefore, 25 μm is the maximum distance suitable for efficient investigation of yeast cell activity when experiments are performed in FFT‐SEIM mode. Charge transfer resistance of active and inactivated yeast cells was determined using EIS. It was calculated that charge transfer resistance of active yeast cells is 1.5 times lower than that of inactivated yeast cells. Lipophilic vitamin K₃ (Vit‐K₃) and hydrophilic vitamin K₁ (Vit‐K₁) were mixtured and used as redox mediators for charge transfer from yeast cells.     

Enhancement corrosion resistance of (3-methacryloxypropyl)silsesquioxane hybrid films and its validation by gas-molecule diffusion coefficients using MD simulation

In the first part of this work, based on silsesquioxanes (SSO) derived from hydrolytic condensation of (3-methacryloxypropyl)trimethoxysilane (MPMS) and tetraethoxysilane (TEOS), two hybrid films, f-MPMS-SSO (f-MS) and f-MPMS-TEOS-SSO (f-MTS) modified with 15 wt% TEOS, were prepared. The anticorrosion properties (corrosion potential, E _corr, and corrosion current density, I _corr) of the bare aluminum alloy (AA) and the two films on AA were tested by electrochemical measurements with typical potentiodynamic polarization curves. The I _corr values of three samples are significantly different with the order of f-MTS < f-MS < AA which implies that the TEOS addition in the f-MTS coating indeed enhances the electrochemical corrosion resistance. Correlations between the structures of two films and anticorrosion properties were discussed. In the second part of this work, two different 3D-amorphous cubic unit cells, cell(f-MS) and cell(f-MTS), as models were employed to investigate self-diffusion coefficients by molecular dynamics (MD) simulation for the NO₂, SO₂ and H₂O molecules. All three self-diffusion coefficients of NO₂, SO₂ and H₂O diffusing in cell(f-MTS) were less than the coefficients in cell(f-MS), which validates the corresponding anticorrosion-experiment results. Two reasons why the addition of TEOS in the system of f-MTS leads to a lowering of the gas self-diffusion coefficient compared to the f-MS system, were discussed. An erratum to this article can be found at     

Corrosion resistance of electroless Cu–P and Cu–P–SiC composite coatings in 3.5% NaCl

The Cu–P and Cu–P–SiC composite coatings on carbon steel substrates were deposited via electroless plating. The anti-corrosion properties of Cu–P and Cu–P–SiC coatings were studied in 3.5% NaCl solution. The anti-corrosion properties of Cu–P and Cu–P–SiC coatings were investigated in 3.5% NaCl solution by the weight loss, potentiodynamic polarisation and electrochemical impedance spectroscopy (EIS) techniques. It has been found that the shift in the corrosion potential (E_corr) towards the noble direction, decrease in the corrosion current density (I_corr), increase in the charge transfer resistance (R_ct) and decrease in the double layer capacitance (C_dl) values indicated an improvement in corrosion resistance with the incorporation of SiC particles in the Cu–P matrix. The effects of varying the SiC concentration on the corrosion resistance of carbon steel were investigated and it was found that the best anti-corrosion property of Cu–P–SiC is at 5 g L^?1 SiC in the bath formulation.     

基于电化学噪声研究缓蚀剂对AA6063铝合金点蚀的影响

采用电化学噪声(ECN)、电化学阻抗谱(EIS)和极化曲线研究了AA6063 铝合金在3% (w) NaCl 溶液中的亚稳态点蚀萌发和稳态点蚀生长特征, 着重探讨了CeCl₃、Na₂CrO₄、8-羟基喹啉(8-HQ)等三种不同类型缓蚀剂对亚稳态和稳态点蚀的抑制机理. 结果表明: 当铝合金表面阴极相(Al-Si-Fe)周边的Al 基体发生局部溶解后,会导致邻近区域pH值升高(>8.4), 引起Ce(OH)₃在蚀点中心区的阴极相表面优先沉积, 从而抑制局部腐蚀的阴极去极化过程. 随着缓蚀剂浓度的提高, 亚稳态噪声峰的平均积分电量(q)随之递减, 但噪声峰的平均寿命几乎没有变化, 表明Ce³⁺并不能直接加速亚稳态蚀点的修复, 但可降低蚀点内金属Al 的溶解速率. CrO₄^2-不但可加速蚀点修复, 还可降低亚稳态蚀点的形核速率. 8-HQ主要与Al³⁺、Mg²⁺等形成不溶性螯合物并沉积在铝合金表面,提高了铝基体的全面抗腐蚀能力, 但并不能显著提高其耐点蚀能力.     

EIS and adjunct electrical modeling for material selection by evaluating two mild steels for use in super-alkaline mineral processing

The production of metal concentrates during mineral processing of ferrous and non-ferrous metals involves a variety of highly corrosive chemicals which deteriorate common mild steel as the material of choice in the construction of such lines, through rapid propagation of localized pitting in susceptible parts, often in sensitive areas. This requires unscheduled maintenance and plant shut down. In order to test the corrosion resistance of different available materials as replacement materials, polarization and electrochemical impedance spectroscopy (EIS) tests were carried out. The EIS numerical outputs were then transformed into an equivalent electric circuit using Z-View software, and the predictive behavior was contrasted with actual performance after long-term immersion, depicted through SEM, EDS, XRD and weight change observations. Also, results of pits and cracks, obtained with climax software-enhanced polarization resistance, and reduced capacitance added to much diminished current densities, verified the acceptable performance of CK₄₅ compared with high priced stainless steel substitutes with comparable operational life. Therefore, CK₄₅ can be a suitable alternative in steel constructions which are exposed to super-alkaline and corrosive environments.