Hydrophobic and Physical Properties of the Two Step Processed Ambient Pressure Dried Silica Aerogels with Various Exchanging Solvents

The experimental results by using various exchanging solvents in the preparation of two step (acid and base) processed ambient pressure dried hydrophobic silica aerogels, are reported. Silica alcogels were prepared by hydrolysis with oxalic acid and condensation with NH₄OH of ethanol diluted tetraethylorthosilicate (TEOS) precursor and hexamethyldisilazane(HMDZ) methylating agent. The exchanging solvents used were: hexane, cyclohexane, heptane, benzene, toluene and xylene. The physical properties such as % of volume shrinkage, density, pore volume, % of porosity, thermal conductivity, % of optical transmission, surface area, pore size distribution and contact angle (θ) of the silica aerogels with water, were measured as a function of EtOH/TEOS molar ratios (R) for all the exchanging solvents. It was found that the physical and hydrophobic properties of the silica aerogels strongly depend on the nature of the solvent and R. Heptane solvent resulted in highly transparent (≈90% optical transmission at 700 nm for 1 cm thick sample), low density (≈0.060 g/cm³), low thermal conductive (≈0.070 W/m·K), high % of porosity (97%), high surface area (750 m²/g), uniform porosity and hydrophobic (θ ≈ 160°) aerogels compared to other solvents. On the otherhand, xylene resulted in aerogels with higher hydrophobicity (θ ≈ 172°) among other solvents.     

Effective preparation of crack-free silica aerogels via ambient drying

Effective ambient-drying techniques for synthesizing crack-free silica aerogel bulks from the industrial waterglass have been developed. Silica wet gels were obtained from aqueous colloidal silica sols prepared by ion-exchange of waterglass solution (4–10 wt% SiO₂). Crack-free monolithic silica aerogel disks (diameter of 22 mm and thickness of 7 mm) were produced via solvent exchange/surface modification of the wet gels using isopropanol/trimethylchlorosilane/n-Hexane solution, followed by ambient drying. The effects of the silica content in sol and the molar ratio of trimethylchlorosilane/pore water on the morphology and property of final aerogel products were also investigated. The porosity, density, and specific surface area of silica aerogels were in the range of 92–94%, 0.13–0.16 g/cm³, and ∼675 m²/g, respectively. The degree of springback during the ambient drying processing of modified silica gels was 94%.     

Enzymatic Synthesis of Biodiesel via Alcoholysis of Palm Oil

The enzymatic alcoholysis of crude palm oil with methanol and ethanol was investigated using commercial immobilized lipases (Lipozyme RM IM, Lipozyme TL IM). The effect of alcohol (methanol or ethanol), molar ratio of alcohol to crude palm oil, and temperature on biodiesel production was determined. The best ethyl ester yield was about 25 wt.% and was obtained with ethanol/oil molar ratio of 3.0, temperature of 50 °C, enzyme concentration of 3.0 wt.%, and stepwise addition of the alcohol after 4 h of reaction. Experiments with 1 and 3 wt.% of KOH and 3 wt.% of MgO were carried out to compare their catalytic behavior with the enzymatic transesterification results. The commercial immobilized lipase, Lipozyme TL IM, showed the best catalytic performance.     

Physical Properties of Silica Aerogels Prepared with Polyethoxydisiloxanes

Silica aerogels were made by sol-gel techniques using industrial silicon derivatives (polyethoxydisiloxanes, E-40), followed by supercritical drying with ethanol. The morphology and microstructure of the silica aerogels were investigated by using specific surface area, S_BET, SEM, TEM and the pore size distribution techniques. The thermal conductivity was also measured as a function of air pressure. The results show that the diameter of the silica particles is about 13 nm and the pore size of the silica aerogels is 20–80 nm. The specific surface area of the silica aerogel is about 470 m²/g and the thermal conductivity of the silica aerogel prepared with E-40 is 0.014 w m^–1 K^–1 at room temperature and 1 atm.     

Synthesis of freestanding silica and titania-silica aerogels with ordered and disordered mesopores

Freestanding blocks of silica and titania-silica aerogels were prepared by the sol-gel method. It is possible to prepare crack-free, titania-silica aerogels with high titanium content by a careful control of the synthesis conditions. Prehydrolysis, complexation and polymer addition were used to adjust the hydrolysis and condensation rates of the silicon and titanium alkoxide precursors. Photoactive anatase TiO₂ nanocrystals with a large surface area (i.e., up to 300m²g⁻¹) were crystallized from the gel network by the high-temperature ethanol supercritical drying, and the resulting aerogel blocks were gas permeable and display a transition-regime diffusion behavior. Pore and volume shrinkages were observed in samples prepared by ethanol supercritical drying when the titanium content was increased resulting in a lower flux. Adding Pluronic P123 creates ordered mesopore domains and produces large pore aerogels even at high titanium contents. The photocatalytic oxidation reaction of trichloroethylene was performed by flowing the reactant gas mixture through the UV-irradiated aerogel blocks with excellent results.     

Optically transparent silica aerogels based on sodium silicate by a two step sol–gel process and ambient pressure drying

Interest in improving the optical transmission of sodium silicate-based aerogels by ambient pressure drying led to the synthesis of aerogels using a two-step sol–gel process. To produce optically transparent silica aerogel granules, NH₄F (1 M) and HCl (4 M) were used as hydrolyzing and condensation catalysts, respectively. The silica aerogels were characterized by their bulk density, porosity (%), contact angle and thermal conductivity. Optical transmission of as synthesized aerogels was studied by comparing the photos of aerogel granules. Scanning electron microscopic study showed the presence of fractal structures in these aerogels. The degree of transparency in two step sol–gel process-based aerogels is higher than the conventional single step aerogels. The N₂ adsorption–desorption analysis depicts that the two step sol–gel based aerogels have large surface areas. Optically transparent silica aerogels with a low density of ∼0.125 g/cc, low thermal conductivity of ∼0.128 W/mK and higher Brunauer, Emmett, and Teller surface area of ∼425 m²/g were obtained by using NH₄F (1 M), HCl (4 M), and a molar ratio of Na₂SiO₃::H₂O::trimethylchlorosilane of 1::146.67::9.46. The aerogels retained their hydrophobicity up to 500 °C.     

Silica–titania aerogel monoliths with large pore volume and surface area by ambient pressure drying

Ambient pressure drying has been carried out for the synthesis of silica–titania aerogel monoliths. The prepared aerogels show densities in the range 0.34–0.38 g/cm³. The surface area and pore volume of these mixed oxide aerogels are comparable to those of the supercritically dried ones. The surface area for 5wt% titania aerogel has been found to be as high as 685 m²/g with a pore volume of 2.34 cm³/g and the 10wt% titania aerogel has a surface area of 620 m²/g with a pore volume of 2.36 cm³/g. Some gels were also made hydrophobic by a surface treatment with methyltrimethoxysilane and trimethylchlorosilane. The surface modified aerogels possess high surface areas in the range of 540–640 m²/g, and are thermally stable in terms of retaining hydrophobicity up to a temperature of 520 °C. The pore size distribution of the aerogels clearly indicates the preservation of the aerogel structure. High Resolution Transmission Electron microscopy has been employed to characterise the aerogels and Fourier Transform infrared spectroscopy to study the effect of titania addition to silica and the surface modification. X-ray diffraction patterns were recorded to verify the molecular homogeneity of the aerogel.     

Study of immobilized candida rugosa lipase for biodiesel fuel production from palm oil by flow microcalorimetry

Enzymatic transesterification of palm oil with methanol and ethanol was studied. Of the four lipases that were tested in the initial screening, lipase Candida Rugosa (CR) resulted in the highest yield of mono alkyl esters. Lipase CR was further investigated in immobilized form within an activated carbon as support. The activated carbon was prepared by activation physical. Using the immobilized lipase CR, the effects of water and alcohol concentration, enzyme loading and enzyme thermal stability in the transesterification reaction were investigated. The optimal conditions for processing 50 g of palm oil were: 37 °C, 1:14.5 oil/methanol molar ratio, 1.0 g water and 500 mg lipase for the reactions with methanol, 35 °C, 1:15.0 oil/ethanol molar ratio, 1.0 g water, 500 mg lipase for the reactions with ethanol, and 35 °C, 1:10.0 oil/n-butanol molar ratio, 1.0 g water, 500 mg lipase for the reactions with ethanol. Subject to the optimal conditions, methyl and ethyl esters formation of 70 and 85 mol% in 1 h of reaction were obtained for the immobilized enzyme reactions. The flow microcalorimetry is an important and novel techniques is used in evaluation of biodiesel production.     

Organic Surface Modification of TEOS Based Silica Aerogels Synthesized by Co-Precursor and Derivatization Methods

The experimental results on the organic modification of tetraethoxysilane (TEOS) based silica aerogels synthesized by co-precursor and derivatization methods are reported and discussed. In order to obtain silica aerogels with better physicochemical properties in terms of higher hydrophobicity, optical transmission and thermal stability, eight organosilane compounds (hydrophobic reagents) of the type R _n SiX_4–n have been used. The molar ratio of tetraethoxysilane (TEOS), ethanol (EtOH), water (0.001 M oxalic acid catalyst) was kept constant at 1:5:7 respectively. The organically modified silica aerogels were produced by two different methods: (i) Co-precursor method and (ii) Derivatization method. In the former method, the molar ratio of hydrophobic reagent (HR) to TEOS was varied from 0.1 to 0.6. In the later method, derivatization of the wet gels was carried out using 20% hydrophobic reagent in methanol. The merits and demerits of both these methods have been presented. The organic surface modification of the aerogels was confirmed by the Fourier Transform Infrared (FTIR) spectroscopic studies and the contact angle measurements. In the co-precursor method, with the increase in hydrophobic reagent/TEOS molar ratio, the hydrophobicity increases ( = 136°) and the optical transmission decreases (5%), whereas in the derivatization method the optical transmission is very high (T 85%) but the hydrophobicity is low ( = 120°). The thermal stability of the hydrophobic aerogels (the temperature up to which the hydrophobicity is retained) was studied in the temperature range of 25–800°C. The aerogels based on the co-precursor method retained the hydrophobicity up to a temperature as high as 520°C and on the other hand, the derivatized aerogels are hydrophobic only up to a temperature of 285°C. For the first time, TEOS based hydrophobic silica aerogels have been obtained with negligible volume shrinkage using the trimethylethoxysilane (TMES) co-precursor. The aerogels were characterized by Fourier transform infrared spectroscopy (FTIR), optical transmittance, Scanning Electron Microscope (SEM), thermogravimetric (TG) and differential thermal (DT) analyses and the contact angle measurements.     

Hydrophobic silica aerogels prepared via rapid supercritical extraction

Hydrophobic silica aerogels have been prepared using the rapid supercritical extraction (RSCE) technique. The RSCE technique is a one-step methanol supercritical extraction method for producing aerogel monoliths in 3 to 8 h. Standard aerogels were prepared from a tetramethoxysilane (TMOS) recipe with a molar ratio of TMOS:MeOH:H₂O:NH₄OH of 1.0:12.0:4.0:7.4 × 10⁻³. Hydrophobic aerogels were prepared using the same recipe except the TMOS was replaced with a mixture of TMOS and one of the following organosilane co-precursors: methytrimethoxysilane (MTMS), ethyltrimethoxysilane (ETMS), or propyltrimeth-oxysilane (PTMS). Results show that, by increasing the amount of catalyst and increasing gelation time, monolithic aerogels can be prepared out of volume mixtures including up to 75% MTMS, 50% ETMS or 50% PTMS in 7.5–15 h. As the amount of co-precursor is increased the aerogels become more hydrophobic (sessile tests with water droplets yield contact angles up to 155°) and less transparent (transmission through a 12.2-mm thick sample decreases from 83 to 50% at 800 nm). The skeletal and bulk density decrease and the surface area increases (550–760 m²/g) when TMOS is substituted with increasing amounts of MTMS. The amount of co-precursor does not affect the thermal conductivity. SEM imaging shows significant differences in the nanostructure for the most hydrophobic surfaces.     

Absorption and desorption of organic liquids in elastic superhydrophobic silica aerogels

The experimental results of the studies on the absorption and desorption of organic liquids in elastic superhydrophobic silica aerogels, are reported. The elastic superhydrophobic aerogels were prepared using methyltrimethoxysilane (MTMS) precursor by a two-step sol-gel process followed by supercritical drying. Monolithic superhydrophobic silica aerogels were used as the absorbents. In all, four alkanes, three aromatic compounds, four alcohols and three oils were used. The absorption property of the aerogel was quantified by the mass and moles of the organic liquid absorbed by unit mass of the aerogel. The superhydrophobic aerogels showed a very high uptake capacity and high rate of uptake. The desorption of solvents and oils was studied by maintaining the as-absorbed aerogel samples at various temperatures and weighing them at regular time intervals until all the absorbed liquid got totally desorbed. This was verified by measuring the weights of the aerogel samples before and after desorption. The transmission electron micrograph observations showed that the aerogel structure was not much affected by the solvent absorption, while the oil absorption led to the shrinkage resulting in a dense structure after the desorption. In all the cases, the aerogels retained hydrophobicity and could be re-used as absorbents.     

Influence of thermal process on microstructural and physical properties of ambient pressure dried hydrophobic silica aerogel monoliths

The experimental results of thermal process on the microstructural and physical properties of ambient pressure dried hydrophobic silica aerogel monoliths are reported and discussed. With sodium silicate as precursor, ethanol/hexamethyldisiloxane/hydrochloric acid as surface modification agent, the crack-free and high hydrophobic silica aerogel monoliths was obtained possessing the properties as low density (0.096 g/cm³), high surface area (651 m²/g), high hydrophobicity (~147°) and low thermal conductivity (0.0217 Wm/K). Silica aerogels maintained hydrophobic behavior up to 430 °C. After a thermal process changing from room temperature to 300 °C, the hydrophobicity remained unchanged (~128°), of which the porosity was 95.69% and specific density about 0.094 g/cm³. After high temperature treatment (300–500 °C), the density of final product decreased from 0.094 to 0.089 g/cm³ and porosity increased to 96.33%. With surface area of 466 m²/g, porosity of 91.21% and density about 0.113 g/cm³, silica aerogels were at a good state at 800 °C. Thermal conductivities at desired temperatures were analyzed by the transient plane heat source method. Thermal conductivity coefficients of silica aerogel monoliths changed from 0.0217 to 0.0981 Wm/K as temperature increased to 800 °C, revealed an excellent heat insulation effect during thermal process.     

Polyurea based aerogel for a high performance thermal insulation material

Less fragile lightweight nanostructured polyurea based organic aerogels were prepared via a simple sol–gel processing and supercritical drying method. The uniform polyurea wet gels were first prepared at room temperature and atmospheric pressure by reacting different isocyanates with polyamines using a tertiary amine (triethylamine) catalyst. Gelation kinetics, uniformity of wet gel, and properties of aerogel products were significantly affected by both target density (i.e., solid content) and equivalent weight (EW) ratio of the isocyanate resin and polyamine hardener. A supercritical carbon dioxide (CO₂) drying method was used to extract solvent from wet polyurea gels to afford nanoporous aerogels. The thermal conductivity values of polyurea based aerogel were measured at pressures from ambient to 0.075 torr and at temperatures from room temperature to −120 °C under a pressure of 8 torr. The polyurea based aerogel samples demonstrated high porosities, low thermal conductivity values, hydrophobicity properties, relatively high thermal decomposition temperature (~270 °C) and low degassing property and were less dusty than silica aerogels. We found that the low thermal conductivities of polyurea based aerogels were associated with their small pore sizes. These polyurea based aerogels are very promising candidates for cryogenic insulation applications and as a thermal insulation component of spacesuits.     

Preparation and thermal properties of chemically prepared nanoporous silica aerogels

This work focuses on the dependence preparation conditions—structure—physical properties of hydrophobic silica aerogels, all of them prepared under subcritical drying conditions (70 °C and 0.4 atm.), thus aiming at potential application as case insulation filling in heat pumps. The so prepared, millimeter scaled nano-porous hydrophobic silica aerogel granules were analyzed with standard electron microscope and atomic force microscopy, IR spectroscopy, UV/Vis spectroscopy, differential scanning calorimetry and thermal conductivity measurements. The physical properties of the aerogels were compared with commercial aerogel granules. A method for contact angle measurement of micro-droplets situated on the silica granules was proposed to quantify the level of their hydrophobicity.     

Porous texture of silica aerogels made with ionic liquids as gelation catalysts

The effect of four ionic liquids on the porous texture of silica aerogels synthesized from mixed tetramethoxysilane and methyltrimethoxysilane and dried by the CO₂ supercritical method, was studied. Two of these ionic liquids were composed of BF₄ ⁻ anions while the other two included Cl⁻ anions. The synthesis of gels from ionic liquids did not require another acidic catalyst for silica hydrolysis, nor a basic catalyst for silica condensation. These aerogels were compared with traditional aerogels made according to a double step catalysis, which first involved hydrolysis with HCl followed by condensation with pH 9 Tris HCl buffer. Gel mass analysis and thermogravimetric data showed that, when the initial molar of ionic liquid to Si was 1.58, only ~2% (by mass) of the initial ionic liquids consisting of BF₄ ⁻ anions and ~10% (by mass) of ionic liquids containing Cl⁻ anions, remained in the aerogels after supercritical drying. Moreover, X-ray diffraction confirmed that in ionic liquids based on BF₄ ⁻ anions, evaporation of the volatile components before supercritical CO₂ drying led to the formation of regularly ordered mesopores.     

Function‐Led Design of Aerogels: Self‐Assembly of Alloyed PdNi Hollow Nanospheres for Efficient Electrocatalysis

One plausible approach to endow aerogels with specific properties while preserving their other attributes is to fine‐tune the building blocks. However, the preparation of metallic aerogels with designated properties, for example catalytically beneficial morphologies and transition‐metal doping, still remains a challenge. Here, we report on the first aerogel electrocatalyst composed entirely of alloyed PdNi hollow nanospheres (HNSs) with controllable chemical composition and shell thickness. The combination of transition‐metal doping, hollow building blocks, and the three‐dimensional network structure make the PdNi HNS aerogels promising electrocatalysts for ethanol oxidation. The mass activity of the Pd₈₃Ni₁₇ HNS aerogel is 5.6‐fold higher than that of the commercial Pd/C catalyst. This work expands the exploitation of the electrocatalysis properties of aerogels through the morphology and composition control of its building blocks.     

Biopolymer Aerogels and Foams: Chemistry,Properties, and Applications

Biopolymer aerogels were among the first aerogels produced, but only in the last decade has research on biopolymer and biopolymer–composite aerogels become popular, motivated by sustainability arguments, their unique and tunable properties, and ease of functionalization. Biopolymer aerogels and open‐cell foams have great potential for classical aerogel applications such as thermal insulation, as well as emerging applications in filtration, oil–water separation, CO₂ capture, catalysis, and medicine. The biopolymer aerogel field today is driven forward by empirical materials discovery at the laboratory scale, but requires a firmer theoretical basis and pilot studies to close the gap to market. This Review includes a database with over 3800 biopolymer aerogel properties, evaluates the state of the biopolymer aerogel field, and critically discusses the scientific, technological, and commercial barriers to the commercialization of these exciting materials.     

“Grafting through” approach for synthesis of polystyrene/silica aerogel nanocomposites by in situ reversible addition-fragmentation chain transfer polymerization

Aerogel/polystyrene nanocomposites with mixed free and aerogel-attached polystyrene chains were synthesized using reversible addition-fragmentation chain transfer (RAFT) polymerization. 3-methacryloxypropyldimethylchlorosilane containing a double bond, which could be incorporated into polystyrene chains by a “grafting through” approach, was used as an aerogel modifier. Kinetics of RAFT polymerization of styrene in the presence of modified silica aerogel was studied by monitoring conversion and molar mass values. To further study, attached polymers were detached and their molecular characteristics were compared to free chains. According to results, the presence of silica aerogel particles has a sensible influence on polymerization kinetic and more aerogels result in decreased polymerization rate and conversion. The dispersity (Ð) of polymer chains increased by the addition of silica aerogel. In the case of aerogel-attached polystyrene chains, number-averaged molar mass values were slightly lower than that of free chains. Also, thermal gravimetric analysis (TGA) and differential scanning calorimetry (DSC) techniques were used to observe the effect of loading on thermal properties of synthesized nanocomposites.     

Adding Value to the Oil Cake as a Waste from Oil Processing Industry: Production of Lipase and Protease by <Emphasis Type="Italic">Candida utilis</Emphasis> in Solid State Fermentation

Olive oil cake is a by-product from the olive oil processing industry and can be used for the lipase and protease production by Candida utilis in solid state fermentation. Different carbon and nitrogen sources were evaluated, and the results showed that the supplementation of the substrate with maltose and starch as carbon sources and yeast extract as a nitrogen source significantly increased the lipase production. The best results were obtained with maltose, whereas rather low lipase and protease activities were found with glucose and oleic acid. Response surface methodology and a five-level–three-factor central composite rotatable design were used to evaluate the effects of the initial moisture content, inoculum size and fermentation time on both lipase and protease activity levels. A lipase activity value of ≈25 U g^-1 and a protease activity value of 110 U g^-1 were obtained under the optimized fermentation conditions. An alkaline treatment of the substrate appeared to be efficient, leading to increases of 39% and 133% in the lipase and protease production, respectively. The results showed that the olive cake could be a good source for enzyme production by solid state fermentation.     

Mechanical behaviour of nano composite aerogels

In order to improve the mechanical properties of silica aerogels, we propose the synthesis of nano composite aerogels. Silica particles (20–100 nm) are added in the monomer solution, just before gelling and supercritical drying. The silica particles addition increases the mechanical properties, but also affects the aggregation process, the aerogel structure and the pore sizes. We discuss the different parameters which infer in the mechanical behaviour of silica aerogel such as: brittle behaviour, load bearing fraction of solid (pore volume), internal stresses (shrinkage), size and distribution of flaws, subcritical flaws propagation (chemical susceptibility). With silica particles addition, the mechanical properties rapidly increase, stiffening and strengthening the structure by a factor 4–8. Moreover, the mechanical strength distribution and the Weibull modulus characterizing the statistical nature of flaws size in brittle materials show a more homogeneous strength distribution. The composite structure is made of two imbricate networks, the polymeric silica and the particles silica networks. Ultra Small Angle X-ray Scattering experiments show that besides the fractal network usually built up by the organosiloxane, the silica particles is forming another fractal structure at a higher scale. The fractal structure could be related to the low Weibull parameter characteristic of a large flaws size distribution, pores being the critical flaws.