Wetting properties of the multiscaled nanostructured polymer and metallic superhydrophobic surfaces

A superhydrophobic surface is produced from industrial grade polymer materials. The surface comprises partly disordered triple-scaled arrays of polyvinylidene fluoride (PVDF) globules. An inherently superhydrophobic metallic surface is produced with polymer template. The mathematical model based on the Cassie-Baxter hypothesis of air trapping under a water drop is built, which gives the apparent contact angle on the manifold-scaled interface. The presence of several scales itself is not a sufficient condition of hydrophobicity of inherently wettable surfaces. The geometrical features favoring the increase of the vapor-water interface fraction are necessary for this phenomenon.     

Wetting and dewetting transitions on hierarchical superhydrophobic surfaces

Many natural superhydrophobic structures have hierarchical two-tier roughness which is empirically known to promote robust superhydrophobicity. We report the wetting and dewetting properties of two-tier roughness as a function of the wettability of the working fluid, where the surface tension of water/ethanol drops is tuned by the mixing ratio, and compare the results to one-tier roughness. When the ethanol concentration of deposited drops is gradually increased on one-tier control samples, the impalement of the microtier-only surface occurs at a lower ethanol concentration compared to the nanotier-only surface. The corresponding two-tier surface exhibits a two-stage wetting transition, first for the impalement of the microscale texture and then for the nanoscale one. The impaled drops are subsequently subjected to vibration-induced dewetting. Drops impaling one-tier surfaces could not be dewetted; neither could drops impaling both tiers of the two-tier roughness. However, on the two-tier surface, drops impaling only the microscale roughness exhibited a full dewetting transition upon vibration. Our work suggests that two-tier roughness is essential for preventing catastrophic, irreversible wetting of superhydrophobic surfaces.     

Diverse access to artificial superhydrophobic surfaces using block copolymers

The creation of an artificial superhydrophobic surface with micro- and nanostructures has been demonstrated using a block copolymer micelle solution and silica nanoparticles. The unique technique of a nanoparticle-supported micelle stabilization together with changes in the solvent power guarantees the precise morphology control of certain block copolymer-mediated surfaces. The approaches presented here provide a new strategy for the fabrication of a wettability-controlled organic-inorganic hybrid or organic coatings.     

Fabrication of superhydrophobic surfaces by self-assembly and their water-adhesion properties

The self-assembled films of methyloctyldimethoxysilane (MODMS) and fluorooctylmethyldimethoxysilane (FODMS) were prepared on silicon surfaces and evaluated with AFM, water contact angle measurement, and X-ray photoelectron spectroscopy. Superhydrophobic surfaces were obtained by cooperation of MODMS and FODMS self-assembly with surface roughening. The results showed that preparing closely packed self-assembled films and fabricating surface nanometer-scale and micrometer-scale binary roughness can achieve superhydrophobic films with a water contact angle larger than 156 degrees. The difference between solution deposition and chemical vapor deposition is also investigated. Moreover, superhydrophobic surfaces created with MODMS and FODMS show the different water-adhesion effects, which could have great significance on liquid microtransport in microfluid devices.     

Effect of pattern topology on the self-cleaning properties of textured surfaces

The water contact angle and self-cleaning property of microfabricated surface textures possessing different topologies are compared. In one kind of surface textures, the protruded regions form a connected square network. In the other kind of surface textures, the protruded regions form a regular array of square posts. We find that the water apparent contact angle of the connected textures agrees with the Cassie equation [Discuss. Faraday Soc. 3, 11 (1948)], but that of the disconnected textures is much larger. Nevertheless, the disconnected textures exhibit inferior self-cleaning property, contrary to conventional conception. We discuss the possible reasons for these observations.     

Mass-producible superhydrophobic surfaces

Mass-producible superhydrophobic surfaces with remarkably identical appearance and efficiency through a mold fabrication and hot embossing process are reported.     

Wetting and icing of surfaces

Forced or spontaneous wetting of a solid surface in an isothermal case is governed by an outer flow and by wetting properties of the substrate. These properties are determined by the substrate wettability and morphology. Wetting and subsequent or simultaneous icing of surfaces are mutually influenced also by the microscopic processes associated with phase change in the vicinity of the contact angle and in the outer region. In this review, the physical phenomena influencing the wetting and icing of substrates and the latest developments in this field are reviewed.     

Wetting properties of flat and porous silicon surfaces coated with a spiropyran

We report the immobilization and characterization of a spiropyran (SP) derivative (1) on smooth Si(100) and porous H-terminated silicon surfaces through a thermal hydrosilylation protocol. Under visible light exposure the SP is in a closed, hydrophobic form, whereas under UV irradiation it converts to a polar, hydrophilic open form named merocyanine (MC). The SP-MC photoinduced isomerization gives a small contact angle (CA) change of 9 degrees for smooth Si(100) samples under sequential irradiation cycles with white and UV light. Irradiation of porous silicon (PS) surfaces, under the same conditions, gave a CA change of 11 degrees. Treatment of PS surfaces, bearing the MC form of chromophore 1, with cobalt(II) ions enhances the wettability switching of the PS surface to a much larger extent, giving rise to a CA variation as high as 32 degrees.     

Wetting of nanogrooved polymer surfaces

Molecular dynamics simulations were used to study the wetting of nanogrooved PE and PVC polymer surfaces. The contact angles, equilibrium states, and equilibrium shapes of two nanosized water droplets were analyzed on surfaces with 1D-arranged periodic roughness of various dimensions. The composite solid-liquid contact, which is preferred in practical applications and in which a droplet rests on top of the surface asperities, was observed on the roughest PE surfaces, whereas water filled the similar but slightly deeper grooves on PVC surfaces. The transition from the wetted to composite contact regime occurred when the contact angle with a flat surface reached the value at which the apparent Wenzel and Cassie contact angles are equal. Droplets on grooved PE surfaces with the composite contact exhibited contact angles in agreement with Cassie's equation, but the increase in hydrophobicity on smoother surfaces with the wetted contact was less than expected from Wenzel's equation. The difference between the simulated and theoretical values decreased as the dimensions of the surface grooves increased. Only a slight increase or even a slight decrease in the contact angles was observed on the grooved PVC surfaces, owing to the less hydrophobic nature of the flat PVC surface. On both polymers, the nanodroplet assumed a spherical shape in the composite contact. Only minor anisotropy was observed in the wetted contact on PE surfaces, whereas even a highly anisotropic shape was seen on the grooved PVC surfaces. The contact angle in the direction of the grooves was smaller than that in the perpendicular direction, and the difference between the two angles decreased with the increasing size of the water droplet.     

Influence of n-hexanol and n-octanol on wetting properties and air entrapment at superhydrophobic surfaces

Superhydrophobic surfaces have recently attracted a lot of attention due to their self-cleaning properties. The superhydrophobic surfaces used in our studies were prepared using a mixed inorganic-organic coating. In order to check how short chain surface active agents affect the surface energy of such surfaces, their wettability (sessile drop technique) and the kinetics of the three phase contact formation were studied. It was found that with increasing concentrations of n-hexanol and n-octanol the surface energy of these surfaces was only slightly changed, i.e. a small decrease in contact angle values with increasing solution concentration was detected. Even for the most concentrated n-hexanol and n-octanol solutions, the contact angles were in the range 145-155° and the drop rolled off, indicating that the studied surfaces stayed superhydrophobic. Air bubbles, upon collision with such superhydrophobic surfaces, spread over the superhydrophobic surface within milliseconds in the studied solutions.     

Synthesis and characterization of PMMA-based superhydrophobic surfaces

Recently, superhydrophobic surfaces are gaining much interest because they may be employed in a series of applications, spanning from the realization of self-cleaning surfaces to microfluidics to special water-impermeable tissues allowing perspiration. It is well-known that superhydrophobicity strictly depends on the combination of superficial micro- and nano-structures. Then, key factors in the process of surface synthesis are the parameters which will define the surface conformation. In this work, we deal with the fabrication of polymer-based superhydrophobic surfaces. We developed a new method to have a good control of the structure of the synthesised surface. A high stability of the superhydrophobic character during time was obtained. Moreover, the synthesis process is green and easily transferable to industry for large production.     

Fabrication of superhydrophobic surfaces of n-hexatriacontane

Superhydrophobic surfaces of n-hexatriacontane were fabricated in a single-step process. The low surface energy of n-hexatriacontane together with the randomly distributed micro- and nanoscale roughness features guarantees very large contact angles and a small roll-off angle for water drops. The advantage of n-hexatriacontane superhydrophobic surfaces is their stability in the sense that they are impervious to chemical reactions and retain their wetting characteristics over a long period of time, as confirmed by XPS analysis and contact angle measurements.     

Wetting on axially-patterned heterogeneous surfaces

Contact angle variability, leading to errors in interpretation, arises from various sources. Contact angle hysteresis (history-dependent wetting) and contact angle multiplicity (corrugation of three-phase contact line) are irrespectively the most frequent causes of this uncertainty. Secondary effects also derived from the distribution of chemical defects on solid surfaces, and so due to the existence of boundaries, are the known "stick/jump-slip" phenomena. Currently, the underlying mechanisms in contact angle hysteresis and their connection to "stick/jump-slip" effects and the prediction of thermodynamic contact angle are not fully understood. In this study, axial models of smooth heterogeneous surface were chosen in order to mitigate contact angle multiplicity. For each axial pattern, advancing, receding and equilibrium contact angles were predicted from the local minima location of the system free energy. A heuristic model, based on the local Young equation for spherical drops on patch-wise axial patterns, was fruitfully tested from the results of free-energy minimization. Despite the very simplistic surface model chosen in this study, it allowed clarifying concepts usually misleading in wetting phenomena.     

Formation of superhydrophobic cerium oxide surfaces on aluminum substrate and its corrosion resistance properties

Superhydrophobic cerium oxide film was introduced to aluminum substrate by an in‐situ growth process and surface modification. Different molar ratios between Ce(NO₃)₃ · 6H₂O and C₆H₁₂N₄ were involved in this research. The morphologies, chemical compositions and wetting properties of the films were analyzed by scanning electron microscopy (SEM), energy dispersive X‐ray detector, Fourier transfer infrared spectrometer and water contact angle (WCA) measurement, respectively. A great WCA of 158.8^o with a low angle hysteresis of about 3^o was obtained. Combination of uniform hierarchical micro‐nanostructure as revealed by SEM together with the hydrophobic alkyl groups from stearic acid was found to be responsible for the superior superhydrophobic property. The corrosion resistance performance of the superhydrophobic surface was evaluated by immersing in sodium chloride aqueous solution, the WCA kept as high as 152.1^o after immersion for 21 days, indicating our superhydrophobic surfaces had high chemical stability and durability in corrosive medium. Copyright © 2013 John Wiley & Sons, Ltd.     

Wetting phenomena on polymeric surfaces

Classic theory predicts a unique value of equilibrium contact angle, θ_o, for a given solid/liquid/fluid system. However, wetting phenomena are often very complicated in practice, with contact angle hysteresis being a major source of problems in interpretation. Contact angle variability is related to several factors, but we consider two which are particularly relevant to polymeric substrates - effects of orientation of molecular chains near the surface and local solid strain at the wetting front. A model is proposed to explain “stick-slip” motion of the triple line.     

Coatings with self-cleaning properties

The issue of self-cleaning significantly gained popularity due to the work of Barthlott and coworkers on the so called “Lotos-Effect^®”. They found out, that the cleanliness of the Lotos leaves originates from a combined effect of surface topography and hydrophobicity. The symbol of the beautiful Lotos flower as well as the fascination of surfaces being cleaned without any manual activity, simply by a rain shower, has since then stimulated the fantasy of many researchers. Our vision is to copy this mechanism from mother nature and to implement it into coating systems in such a way, that conventional application techniques, e.g. spray-coating, can be applied without the necessity of further process steps like e.g. soft lithography. Three different approaches will be presented in this paper. Roughness and contact angle measurements have been used to quantify the self-cleaning properties.     

Wetting of regularly structured gold surfaces

In this study we report results for a systematic study of the wetting of structured gold surfaces formed by electrodeposition through monolayer templates of close-packed uniform submicrometer spheres. Removal of the template after deposition leaves a regular hexagonal array of sphere segment pores where the depth of the pores and, thus, the topography of the surface are controlled by the thickness of gold deposited through the template. We find that, as the thickness of the porous film increases up to the radius of the pores, the apparent contact angle for water on the surface increases from 70 degrees on the flat surface to more that 130 degrees , and then with increasing thickness above the radius of the pores the apparent contact angle decreases back toward 70 degrees . We show that these changes in the apparent contact angle agree with the model of Cassie and Baxter for nonwetted surfaces even though the gold itself is hydrophilic. We also show that the apparent contact angle is independent of the diameter of the pores over the range 400-800 nm. This is the first reported example showing the change of a hydrophilic surface (theta; < 90 degrees ) into a hydrophobic surface (theta; > 90 degrees ) purely by control of the surface topography. The role of the pore shape and size in stabilizing the nonwetting (Cassie-Baxter) droplet on the surface is discussed.     

Completely superhydrophobic PDMS surfaces for microfluidics

This study presents a straightforward two-step fabrication process of durable, completely superhydrophobic microchannels in PDMS. First, a composite material of PDMS/PTFE particles is prepared and used to replicate a master microstructure. Superhydrophobic surfaces are formed by subsequent plasma treatment, in which the PDMS is isotropically etched and PTFE particles are excavated. We compare the advancing and receding contact angles of intrinsic PDMS samples and composite PTFE/PDMS samples (1 wt %, 8 wt %, and 15 wt % PTFE particle concentration) and demonstrate that both the horizontal and vertical surfaces are indeed superhydrophobic. The best superhydrophobicity is observed for samples with a PTFE particle concentration of 15 wt %, which have advancing and receding contact angles of 159° ± 4° and 158° ± 3°, respectively.