Polymorphic composition and morphology of calcium carbonate as a function of ultrasonic irradiation

This paper reports on the precipitation of CaCO₃ polymorphs, having various crystal morphologies under different conditions. In particular, systems that were subject to ultrasonic irradiation were compared to the corresponding reference systems in the absence of such a treatment. The application of ultrasonic irradiation predominantly resulted in a change of particle size distribution and polymorphic composition of the precipitate, in comparison to the reference systems. Thus, it was found that the supersaturation and temperature influenced the size distribution, in both the reference and sonicated systems. A mixture of calcite, vaterite and aragonite was obtained in all reference systems, at 25 °C. At this temperature, the sonication caused the vaterite content to increase, while aragonite was not detected. In reference and sonicated systems at 80 °C, only aragonite precipitated. The results also indicate that the principle parameter responsible for the morphology of vaterite was the initial supersaturation: at higher supersaturation spherical vaterite particles precipitated, while at lower supersaturation hexagonal platelets were obtained. The morphological investigations also indicated different mechanisms of vaterite formation in the systems in which precipitation was initiated at higher supersaturation: spherulitic growth of vaterite was observed in sonicated systems, while the aggregation of primary particles was predominant in the reference systems. At lower supersaturation, the effect of c(Ca²⁺)/c(CO₃²⁻) on the morphology of hexagonal platelets of vaterite was observed as well. By varying the c(Ca²⁺)/c(CO₃²⁻), significant changes of the polymorphic composition were observed only in the sonicated systems, at 25 °C.     

The onset of spherulitic growth in crystallization of calcium carbonate

Batch and semi-batch crystallization experiments were performed in aqueous solutions for the three anhydrous polymorphs of calcium carbonate vaterite, aragonite and calcite to investigate the effect of crystallization parameters on the onset of spherulitic growth and particle morphology.     

Microwave-assisted synthesis of spheroidal vaterite CaCO3 in ethylene glycol–water mixed solvents without surfactants

Spheroidal vaterite CaCO₃ composed of irregular nanoparticals have been synthesized by a fast microwave-assisted method. The structures are fabricated by the reaction of Ca(CH₃COO)₂ with (NH₄)₂CO₃ at 90 °C in ethylene glycol–water mixed solvents without any surfactants. The diameters of the spheroidal vaterite CaCO₃ range from 1 to 2 μm, and the average size of the nanoparticals is about 70 nm. Bundle-shaped aragonite and rhombohedral calcite are also obtained by adjusting the experimental parameters. Our experiments show that the ratio of ethylene glycol to water, microwave power, reaction time, and two sources of ammonium ions and acetate anions are key parameters for the fabrication of spheroidal vaterite CaCO₃. A possible growth mechanism for the spheroidal structures has been proposed, which suggests that the spheroidal vaterite CaCO₃ is formed by an aggregation mechanism.     

Formation of various polymorphs of calcium carbonate on porous membrane by electrochemical approach

Calcium carbonate (CaCO₃) formation was observed without surface modification of the organic template and in the absence of chemical additives such as macromolecules and divalent cations. Our innovative electrochemical approach that involves the use of an alternating current facilitated the crystallization of CaCO₃ polymorphs on a porous polymer membrane. A solution of calcium chloride (CaCl₂) and sodium carbonate (Na₂CO₃) was filled in a glass cell, and the porous membrane was interposed in the cell. A sine waveform of 10 Hz was applied to the platinum electrodes using a high-speed bipolar power supply. An alternating current was generated for 60 min. The crystal morphology and crystal structure of the resulting hybrid membrane were studied. In this electrochemical approach, versatile polymorphs of vaterite, aragonite, and calcite were formed on the membrane, thereby showing that the alternating current induced the formation of various polymorphs of CaCO₃ on the porous membrane even in the absence of any additives.     

The mechanism of the formation of enantiotropic polymorphs of carisbamate in solution crystallization

The nucleation kinetics, as a function of supersaturation level, was studied for carisbamate, a polymorphic crystalline compound, in methanol, ethanol, 2-propanol and water. The induction times in nucleation kinetics varied markedly with respect to relative supersaturation in the range 1.3–2.3. At the same relative supersaturation, the induction time for carisbamate in methanol is the shortest, increasing in order from ethanol, 2-propanol, and then water. The interfacial tensions γ between carisbamate and methanol, ethanol, 2-propanol, and water were estimated from their induction times based on nucleation theory and were found to be about 3.6, 4.1, 4.5, and 5.7 mJ/m², respectively. These values were of same order of magnitude as those obtained from solubility data. The equation that displays the influence of interfacial tension, supersaturation and temperature on crystallization kinetics was derived, and found to be consistent with experimental observations. The mechanism of enantiotropic polymorphism for carisbamate in the solvents is illustrated. Using interfacial tension values determined for single solvents, the polymorphic form resulting from crystallization in mixed and pure solvent systems could be predicted with good accuracy.     

The influence of crystallization conditions on the onset of dendritic growth of calcium carbonate

Understanding the crystallization of calcium carbonate is relevant in numerous fields like biomineralization, geology and industrial applications where calcium carbonate forms. In order to enhance the knowledge about the formation of calcium carbonate with focus on the vaterite polymorph, in this work calcium carbonate has been crystallized in aqueous solutions at temperatures from 5 °C to 90 °C. Special attention has been directed to higher temperatures for which the effect of the initial supersaturation on the resulting crystal morphologies and the onset of dendritic growth have been studied. In analogy to snow crystal formation, it has been found that in a certain temperature range hexagonal plate‐like crystals form at low supersaturation whereas dendritic patterns start to appear at higher supersaturation. The symmetrical branches characteristic for dendritic growth get less pronounced as the temperature is decreased. The results reported here related to the interdependence between supersaturation, crystal morphology and growth mechanisms, can be used in future works to predict particle formation and to design crystal architectures. (© 2012 WILEY‐VCH Verlag GmbH & Co. KGaA, Weinheim)     

Raman and ATR FTIR spectroscopy in reactive crystallization: Simultaneous monitoring of solute concentration and polymorphic state of the crystals

Batch-reactive crystallization of the two polymorphs of l-glutamic acid was studied using in-line Raman and ATR FTIR spectroscopy. It was observed that the barrier to the nucleation of the stable β-form was higher, and thus the occurrence of β-form nucleation requires a higher supersaturation level. The local supersaturation level inside the reactive crystallizer is significantly affected by the feeding manner of the reactant. When the reactant was fed to a poorly mixed zone, such as the surface of the liquid, a high local supersaturation level was generated near the feeding point. This high local supersaturation level drastically increased with the increase in the concentrations of the reactants. As a consequence, the fraction of the β-form increased with the increase in reactants concentrations. On the other hand, feeding the reactant to a well-mixed zone near the impeller can avoid the occurrence of high local supersaturation, and therefore the dependence of the polymorphic composition of the final product on the concentration of the reactants can be reduced. The information obtained from the spectroscopy leads to improved understanding of the precipitation process and offers great potential for process optimization and control of crystalline quality.     

Effects of pH and temperature on CaCO3 crystallization in aqueous solution with water soluble matrix of pearls

Water soluble matrix (WSM) was extracted from pearls originated from Hyriopsis cumingii in Zhuji, Zhejiang province, China. WSM was regarded as an additive in mineralization experiments in order to study the effect of WSM on CaCO₃ crystallization. The experiments were carried out at different pH and temperatures by gas diffusion method and solution titration method, respectively. Scanning electron microscopy (SEM) and Raman spectroscopy (Raman) were used as powerful techniques to analyze the co-effect of pH value, temperature and WSM on crystal growth of CaCO₃. The results showed that WSM could induce aragonite at different pH values of mineralization solution, and the pH value had remarkable influence on morphology of calcite rather than aragonite due to distinct supersaturation and ionic strength related to various pH values. At different solution temperatures, WSM had little effect on crystal growth of calcium carbonate while the solution temperature had notable effect on polymorph and morphology of CaCO₃ crystals. This work can provide some basic information for the polymorph and morphology control of calcium carbonate.     

Synthesis of calcium carbonate polymorphs in the presence of polyacrylic acid

Calcium carbonate precipitates are prepared from a solution of CaCl₂ and K₂CO₃ in the presence of polyacrilic acid. The effect of polyacrilic acid incorporation in the [25–80 °C] temperature range on crystal morphologies and CaCO₃ precipitated polymorph concentrations are investigated using scanning electron microscopy and X-ray diffraction quantitative microstructural and phase analysis. Large changes in morphology and phase proportions are observed in the presence of polyacrylic acid, which strongly depend on the solution temperature. While crystallization of vaterite is favoured in the presence of polyacrilic acid up to 50 °C, it is largely destabilized at higher temperatures. Our process also enables the elaboration of particles in the range 10–20 nm.     

CaCo3 crystallization control by poly(ethylene oxide)–poly(propylene oxide)–poly(ethylene oxide) triblock copolymer and O-(hydroxy isopropyl) chitosan

Poly(ethylene oxide)-poly(propylene oxide)-poly(ethylene oxide) ((EO)₂₀-(PO)₇₂-(EO)₂₀) and O-(hydroxy isopropyl) chitosan (HPCHS) were employed as control agents of calcium carbonate crystal growth. The effect of the concentrations of polymers, [Ca²⁺] and [CO₃²⁻], the ratios of [Ca²⁺]-[CO₃²⁻] and the initial pH of the solutions were investigated. The obtained CaCO₃ particles were characterized by scanning electron microscopy (SEM), powder X-ray diffraction (XRD) and thermogravimetric analysis (TGA). The particles are mainly calcite with various morphologies; their size and morphologies are influenced by the polymer content. For (EO)₂₀-(PO)₇₂-(EO)₂₀ systems, the initial pH has a notable influence; but in the HPCHS solution pH shows little influence. The ratio of [Ca²⁺]-[CO₃²⁻] clearly affects the CaCO₃ particle size and aggregation degree. HPCHS showed more significant influence on CaCO₃ crystallization than (EO)₂₀-(PO)₇₂-(EO)₂₀. The mechanisms of the CaCO₃ crystallization as controlled by (EO)₂₀-(PO)₇₂-(EO)₂₀ and HPCHS are proposed and demonstrated by the molecular dynamics simulations.     

Crystallization of micro particles of sulindac using rapid expansion of supercritical solution

In pharmaceutical industry, many drugs exhibit poor solubility in biological fluid. Solubility of drugs affects on the rate of dissolution and bioavailability in biological fluids. The bioavailability of drugs can be enhanced by decreasing the drug particle size. In this study, sulindac was micronized via rapid expansion of supercritical solution (RESS) where CO2 was used as a solvent. The experiments were conducted to investigate the effect of the extraction pressure and temperature (140–230 bar and 40–60 °C), collection distance (1–10 cm), effective nozzle diameter (450–1700 μm) and nozzle length (2–15 mm) on the size and morphology of the sulindac particles. The size and morphology of the precipitated particles were monitored by scanning electron microscopy (SEM). The particle size of intact sulindac particles was about 33.03 μm, while the average particle size of the micronized sulindac particles was between 0.76 and 8.02 μm based on different experimental conditions. Additionally, the different morphology of the micronized particles was observed like needle, rectangular, quasi spherical and irregular form while the morphology of the intact particles of sulindac was rectangular and irregular.     

Phase and morphology evolution of vaterite crystals in water/ethanol binary solvent

Keeping stability is important for metastable vaterite to be applied. In this work, crystal evolution of vaterite in water/ethanol binary solvent (WEBS) was investigated. Phase identification was confirmed by XRD measurement. It is found that the stability of vaterite is sensitive to the concentration of surplus CO₃^2‐ and the ethanol mole fraction in WEBS. The vaterite phase would transform to either aragonite or calcite decided by the surplus CO₃^2‐ ions or Ca²⁺ ions, respectively. SEM observation shows that the polymorph evolution also induced the morphology change. (© 2011 WILEY‐VCH Verlag GmbH & Co. KGaA, Weinheim)     

Growth of ZnO crystal by self-flux method using Zn solvent

Zinc oxide (ZnO) single crystal was grown, for the first time, by the self-flux method using a high-purity zinc solvent saturated with oxygen. ZnO crystals were successfully grown in the solvent by moving a growing crystal slowly, at about 17 mm/day along a temperature gradient (1.5 °C/mm) in a furnace, from 1050 to 500 °C. Hexagonal single crystals 1–3 mm in length and 0.5–1 mm in thickness were obtained. Energy-dispersive X-ray diffraction, secondary ion mass spectrometry, and photoluminescence confirmed that the purity and crystallinity of the ZnO crystals grown in this work were high.     

Growth rate of α-calcium sulfate hemihydrate in K–Ca–Mg–Cl–H2O systems at elevated temperature

Kinetics of calcium sulfate hemihydrate (HH) crystal growth plays an important role in mineralization of calcium sulfate phases in nature. HH crystal growth and the conversion of calcium sulfate phases form the basis for the production and application of gypsum based building material. α-HH crystals have been grown in 3.74 M CaCl₂ solutions at a fixed initial ratio of calcium to sulfate under atmospheric pressure. The variations of sulfate ions were determined to obtain the α-HH crystal growth kinetics information. Effects of Mg²⁺ and K⁺ ions on α-HH growth were investigated to find an optimal composition of solution for α-HH preparation. The orders of α-HH growing in the CaCl₂ solution were found, in most cases, to be near 2.0 in presence or in absence of Mg²⁺ and K⁺ ions. Mg²⁺ ions enhance the growth of α-HH in CaCl₂ solution mainly due to initial supersaturation enhancing effects. K⁺ ions also improve the growth rate, which has been attributed to the reduction of interfacial energy. In a Ca (3.74 M)–Mg (0.20 M)–K (0.09 M) chlorides solution, the growth rate of α-HH increases with temperature from 80 to 100 °C, and the activation energy was calculated to be 40 kJ/mol.     

Crystallization habit of calcium carbonate in presence of sodium dodecyl sulfate and/or polypyrrolidone

The synthesis of calcium carbonate (CaCO₃) crystals from aqueous solutions containing sodium dodecyl sulfate (SDS), poly(N-vinyl-1-pyrrolidone) (PVP) or SDS/PVP complexes has been performed through a slow titration method. It was found that aragonite and calcite coexisted in the prepared crystals. The formation of aragonite in the precipitation systems without magnesium ions indicates that at ambient temperature ca. 26.0°C, initially formed amorphous CaCO₃ could also transfer into aragonite in the sedimentary phase, which indicates the controlling factor of organic additives in the nucleation and growth process of CaCO₃ crystals. The appearance of hexagonal crystals in the suspensible phase confirmed the hexagonal crystallization cell of vaterite, and revealed the colloidal-dispersion function of the SDS/PVP complex in the crystallization process of CaCO₃.     

Influence of clay suspensions on the precipitation of CaCO3 in seawater

The effect of montmorillonite and kaolinite, most common clay in marine water, on nucleation and growth of calcium carbonate in standard sea water was studied. Crystallization was induced by the degasification of the dissolved carbonic gas. It was shown by XRD and SEM analysis that CaCO₃ crystallize under its aragonite polymorph some either the clay concentration or type. It was also found that tested clays inhibited significantly the crystallization of calcium carbonate, especially for concentrations higher than 25 mgL^–1. From the fine analyses of the formed solid, it was suggested that the tested clays have an indirect effect on nucleation and growth of aragonite by increasing the Mg ions concentration, strong inhibitor of CaCO₃ formation, in the neighbourhood of clay particles where supersaturation is the higher and than crystallization can occur. In addition to its indirect role, kaolinite can interact with aragonite by adsorbing on their faces and blocking growth sites (© 2010 WILEY‐VCH Verlag GmbH & Co. KGaA, Weinheim)     

Phase‐controlled crystallization of amorphous calcium carbonate in ethanol‐water binary solvents

The evolution of amorphous calcium carbonate (ACC) into crystals in ethanol/water binary solvents under ambient temperature was investigated, and it was found to depend on the volume ratio of ethanol to water (R). Calcite remained dominant when the amount of water was high (R = 1/3). A slight change in the amount of ethanol (R = 3/1) could lead to a dramatic change in the polymorph from calcite to aragonite. However, when poly (allylamine hydrochloride) (PAH) was added at R = 3/1, almost pure vaterite could be obtained, which has a specific morphological variation (from hollow microspheres to cloud‐like). This study provides an alternative polymorphic route for the CaCO₃ mineral by using the evolution of ACC in different solvent environments, which provides some useful clues for understanding the importance of kinetic control of the morphologies and polymorphs of a wide range of inorganic materials. In addition, this simple mild phase‐controlled synthetic method could be scaled up as a green chemistry route for the industrial production of different polymorphs of CaCO₃.     

Synthesis of high purity calcium carbonate micro‐ and nano‐structures on polyethylene glycol templates using dolomite

This research paper describes the synthesis of nano‐ and micro‐structures of high purity precipitated calcium carbonate (PCC) on poly(ethylene glycol)(PEG) templates for broad‐range industrial applications, using readily available and cheap impure dolomitic marbles. In the method, calcium components of impure dolomitic marbles are extracted as calcium sucrate which is then bubbled with carbon dioxide gas using a carbonation column in the presence of PEG. The effects of concentration of PEG, pH of calcium sucrate solution and temperature on the final yield, morphology and polymorphism of PCC have been studied. Vaterite and calcite are the crystalline forms of calcium carbonate found in final PCC products. The vaterite is observed as hollow spheres with particle diameter of 1.5‐2 μm which is formed by aggregation of vaterite nanoparticles with particle size of 20 nm on PEG templates. Optimum conditions for the highest PCC yield of 79.94% are 0.4 mol dm⁻³ of PEG, pH of 6.5 and temperature of 80 °C. The purity of PCC products is about 99%. Therefore, the synthesized PCC products are of required purity and quality for industrial applications.     

Temperature fluctuations in a LiNbO3 melt during crystal growth

The synthesis of calcium carbonate (CaCO₃) crystals from aqueous solutions containing sodium dodecyl sulfate (SDS), poly(N-vinyl-1-pyrrolidone) (PVP), or SDS/PVP complexes has been performed through a slow titration method. It was found that aragonite and calcite co-existed in the prepared crystals. The formation of aragonite in the precipitation systems without magnesium ions indicates that at ambient temperature ca. 26.0°C, initially formed amorphous CaCO₃ could also transfer into aragonite in the sedimentary phase, which indicates the controlling factor of organic additives in the nucleation and growth process of CaCO₃ crystals. The appearance of hexagonal crystals in the suspensible phase confirmed the hexagonal crystallization cell of vaterite, and revealed the colloidal-dispersion function of the SDS/PVP complex in the crystallization process of CaCO₃.     

Crystal growth of FeCO3 in mixed monoethylene glycol and water solvent

The transportation of natural gas in long subsea pipelines is a challenge when it comes to hydrate prevention, corrosion and mineral scaling. When monoethylene glycol (MEG) is injected into carbon steel pipelines to prevent formation of gas hydrates, the solubility of the corrosion products is altered. Understanding the kinetics of FeCO₃ precipitation may make it possible to avoid deposition in the gas liquid separation process and improve solids removal in MEG recovery units. In this work, the growth kinetics of iron carbonate (siderite) has been studied in seeded batch experiments in MEG‐water solutions with 0 and 40 wt% MEG at 50 and 70 °C. Precautions were taken to keep anaerobic conditions and avoid oxidation of ferrous ions. The growth rate (G) was measured as function of supersaturation (S) and fitted to the equation: G = k_r(S‐1)^g. The growth order (g) was approximately 2 independent of the MEG concentration at the two temperatures. The growth rate constant (k_r) was in the range of 6 × 10⁻¹¹ to 1 × 10⁻¹⁰ m/s. Temperature increase from 50 to 70°C had no measurable effect on the growth rate while in the presence of 40 wt% MEG the growth rate constant decreased.