Ni/Al2O3催化剂上甲烷三重整制合成气

制备了负载于大孔容、高比表面的γ-Al2O3载体上的Ni基催化剂.采用固定床流动反应装置,考察了催化剂焙烧温度、反应条件(反应温度、压力、空速以及反应原料气组成)对甲烷三重整反应(TRM)制合成气的催化性能的影响.结果表明,650℃焙烧的催化剂具有较好的稳定性.在常压、850℃、10080h-1、n(CH4)/n(CO2)/n(H2O)/n(O2)=1/0.48/0.54/0.1的条件下,CH4转化率达到95.4%,CO2转化率达到84.6%,在此条件下连续运行9h未见活性下降.TRM反应适宜于在高温、低压下进行,原料组成的变化不会影响CH4转化率,但会影响CO2转化率和产物合成气的n(H2)/n(CO)比.     

甲烷三重整制合成气

甲烷三重整是利用CO₂-H₂O-O₂ 同时重整甲烷的过程。该工艺既可以生产H₂/CO 为1.5 —2.0的合成气,又可以缓解甚至消除催化剂的积炭,适合于更廉价地生产用于合成甲醇、二甲醚以及清洁燃料等下游产品的合成气。本文重点评述了近年来国内外甲烷三重整制合成气在热力学、催化剂、反应器、动力学等方面的研究进展,指出甲烷三重整反应在电厂烟气、煤层气、天然气综合利用方面具备良好前景,但要通过该过程实现廉价合成气的生产,仍需研制高活性、抗积炭性能强的催化剂,并对反应器进行改进,以及进行反应机理和反应动力学的深入研究。     

六铝酸盐LaMA111O19—δ催化CO2重整甲烷制合成气

CO2重整甲烷制合成气催化剂大都采用负载型Ni或Ru,Rh,Pd,Pt和Ir等贵金属[1～4],这些催化剂虽表现出较高的催化活性,但因其价格或积炭烧结等原因,很难大规模开发和应用.     

载体对镍基催化剂CH4／CO2重整制合成气性能的影响

在Ｎｉ／ＭｇＯ、Ｎｉ／ＣａＯ和Ｎｉ／ＣｅＯ催化剂上,ＣＨ４／ＣＯ２重整制事成的活性测试表明ＭｇＯ是一种较好的载体,ＴＰＲ实验显示,Ｎｉ－ＭｇＯ之间的相互作用比Ｎｉ－ＣａＯ和Ｎｉ－ＣｅＯ２强,现场ＣＯ岐化和ＣＨ４解离实验表明, 经剂表面吸附的氢会促进ＣＯ歧化和ＣＨ４解离积炭。     

β氧化铝型六铝酸盐BaNiAl11O19—δ催化甲烷CO2重整制合成气

通过高温焙烧硝酸盐分解法,制备了以Ｎｉ为活性组分的β－氧化铝型六铝酸盐复合金属氧化物ＢａＮｉＡｌ１１Ｏ１９－δ催化剂,并通过ＸＲＤ,ＸＰＳ,ＴＰＲ和ＴＧＡ等实验技术,对催化剂的结构和性质进行了考察。结果表明,还原态六铝酸盐ＢａＮｉＡｌ１１Ｏ１９－δ对二氧化碳重整甲烷制合成气的反应具有较高的催化活性和稳定性,在７８０℃,１８ｈ稳定实验过程中,ＣＨ４和ＣＯ２转化率分别保持在９６．６％和９４．８％以上。     

Ni/Al2O3催化剂上甲烷部分氧化制合成气

本研究了Ｎｉ／Ａｌ２Ｏ３催化剂的表面特征以及其与ＣＨ４部分氧化制合成气反应性能的关系。ＴＰＲ，ＸＲＤ和评价结果表明，催化剂Ｎｉ组分含量在９．０％时反应性能最佳，反应过程中催化剂表面上部有部分镍氧化物在５２０～５４０℃就还原，反应条件实验表明，在１１．５２×１０＾５ ｍｌ．ｇ＾－１下，随着反应管外控制温度的升高，ＣＨ４转化率，ＣＯ和Ｈ２选择性及收率增加，在７００℃下，随着原料气空速的增加，ＣＨ４转     

甲烷重整制合成气镍催化剂积炭研究

本文综述了甲烷转化制合成气镍催化剂积炭的研究进展,论述了积炭热力学和动力学、积炭类型、积炭机理和影响积炭的因素,详细分析了催化剂的镍粒子尺寸、镍-载体相互作用、载体碱性强度、载体氧化-还原性质和添加助剂对镍催化剂的积炭速率和积炭量的影响,并总结了重整反应工艺参数和反应器形式对镍催化剂积炭的影响。最后指出,采用现代表征手段阐明镍催化剂的积炭机理、种类和数量,明确积炭的规律,可为设计开发抗积炭性能强的镍催化剂提供理论依据;可通过增强金属与载体的相互作用、减小镍粒子的尺寸(镍粒子尺寸小于20 nm)和选择适宜的载体来制备抗积炭性能强的催化剂;可通过采用流化床反应器且优化工艺参数来减少重整过程积炭量;可通过寻求行之有效的积炭催化剂再生方法来解决镍催化剂积炭问题。     

β-氧化铝型复合氧化物BaMAl11O19－δ催化CO2重整甲烷制合成气

通过过渡金属Ｍ（Ｍ＝Ｆｅ、Ｃｏ、Ｎｉ、Ｍｎ和Ｃｕ）的同晶取代作用,制备了一系列β－氧化铝型复合金属氧化物ＢａＭＡｌ１１Ｏ１９－δ催化剂,用ＸＲＤ、ＸＰＳ和ＴＰＲ等对催化剂的结构和性质进行了表征。结果表明,这类物质的还原性和催化活性与其结构和晶格中过渡金属活性组分的性质密切相关。其中,Ｎｉ取代复合氧化物ＢａＮｉＡｌ１１Ｏ１９－δ表现出更高的催化活性和稳定性,在７８０℃反应２ｈ,ＣＨ４和ＣＯ２转化率分     

Ni系列催化剂上甲烷直接氧化制合成气

采用固定床流动反应装置，考察负载型Ｎｉ系列催化剂在甲烷直接氧化制合成气反应上的催化活性．空速为５．０×１０５ｈ－１，ＣＨ４／Ｏ２＝２条件下，不同Ｎｉ含量的催化剂中，１５％Ｎｉ／Ａｌ２Ｏ３活性较好．利用ＴＰＤ和ＸＲＤ技术将催化剂引发温度与催化剂组成进行关联，并在７００℃下考察空速对催化性能的影响．随着空速的增加，ＣＨ４的转化率增加，７．０×１０５ｈ－１时达到最大，与此同时，ＣＯ的选择性一直增加．实验结果说明在非平衡体系中，ＣＯ和Ｈ２是由ＣＨ４直接转化而来，ＣＯ２是ＣＯ深度氧化的产物，在此基础上对催化剂过程的机理作了初步的探讨．     

甲烷二氧化碳重整制合成气的镍基催化剂性能Ⅱ.碱性助剂的作用

考察了碱性助剂Ｋ２Ｏ，Ｌｉ２Ｏ，ＭｇＯ，Ｌａ２Ｏ３与ＣｅＯ２对Ｎｉ／γ－Ａｌ２Ｏ３催化剂上ＣＨ４－ＣＯ２重整反应活性和抗积炭能力等方面的影响，结果表明，这些助剂对催化剂的抗积炭能力都有明显的改善作用，ＣＨ４－ＣＯ２重整活性不同温度范围内也有不同程度的提高，其中，ＭｇＯ，Ｌａ２Ｏ３和ＣｅＯ２助剂的作用明显，但与添加顺序有关，先浸Ｎｉ后浸Ｍｇ制备的催化剂有较高的ＣＨ４转化率，但抗积炭能力远不如先浸Ｍｇ     

Ni/Al2O3催化剂上CH4三重整反应-催化剂床层温度分布

在连续流动的固定床反应装置上,考察了Ni/Al2O3催化剂上CH4三重整反应中催化剂床层的温度分布。实验在常压、750℃~950℃、2000h-1~20000h-1下进行,研究了外控炉温、空速和进料组成对催化剂床层温度分布的影响。结果表明,催化剂床层中的温度梯度较甲烷部分氧化反应平缓,在CH4/CO2/H2O/O2=50/12.5/12.5/25（摩尔比）、20000h-1下,催化剂床层中入口处温度比炉温高约80℃,出口处温度与器壁温度相当。空速越低,催化剂床层入口处温度(tmax)与炉温之差Δtmax越小(20000h-1时,Δtmax=80℃;2000h-1时,Δtmax=30℃)。当原料气中不含O2时,催化剂床层入口处没有观测到温度骤升的现象。催化剂床层温度分布出现“低谷”现象,温度最低点(tmin)比炉温低30℃~40℃。根据温度分布曲线,大体可将催化剂床层分为三个区域：富氧区、贫氧区和无氧区。富氧区内只发生燃烧反应,贫氧区内发生重整反应和部分氧化反应,无氧区内只发生重整反应。     

甲烷部分氧化制合成气Pt-Ni/Al~2O~3催化剂的研究

研究了Ni/Al~2O~3,Pt/Al~2O~3和一系列Pt-Ni/Al~2O~3催化剂对甲烷部分氧化制合成气的催化作用,发现Pt-Ni/Al~2O~3催化剂显示了比Ni/Al~2O~3和Pt/Al~2O~3更高的活性和稳定性。H~2-TPR,CO-TPD,CO~2-TPD,SEM,XPS和XRD等结果证明:Pt和Ni之间存在较强的相互作用,Pt和部分Ni形成固溶体合金并且Pt在催化剂表面富集。Pt和Ni之间的相互作用提高了催化剂的活性和稳定性,甲烷在Pt-Ni/Al~2O~3上的催化部分氧化具有不同于在Pt/Al~2O~3和Ni/Al~2O~3上的反应性能。     

Partial oxidation of methane to syngas catalyzed by a nickel nanowire catalyst

A nickel nanowire catalyst was prepared by a hard template method,and characterized by transmission electron microscopy (TEM),N2 physical adsorption,X-ray photoelectron spectrometry (XPS),X-ray diffraction (XRD) and H2 temperature-programmed reduction (H2-TPR).The catalytic properties of the nanowire catalyst in the partial oxidation of methane to syngas were compared with a metallic Ni catalyst which was prepared with nickel sponge.The characterization results showed that the nickel nanowire catalyst had high specific surface area and there was more NiO phase in the nickel nanowire catalyst than in the metallic Ni catalyst.The reaction results showed that the nickel nanowire catalyst had high CH4 conversion and selectivities for H2 and CO under low space velocity.     

Comparative study of fluidized-bed and fixed-bed reactor for syngas methanation over Ni-W/TiO2-SiO2 catalyst

In this work, syngas methanation over Ni-W/TiO₂-SiO₂ catalyst was studied in a fluidized-bed reactor (FBR) and its performance was compared with a fixed-bed reactor (FIXBR). The effects of main operating variables including feedstock gases space velocity, coke content, bed temperature and sulfur-tolerant stability of 100 h life were investigated. The structure of the catalysts was characterized by XRD, N₂ adsorption-desorption and TEM. It is found that under same space velocity from 5000 h^?1 to 25000 h^?1 FBR gave a higher CH₄ yield, lower coke content, and lower bed temperature than those obtained in FIXBR. Ni-W/TiO₂-SiO₂ catalyst possessed excellent sulfur-tolerant stability on the feedstock gases less than 500 ppm H₂S in FBR. The carbon deposits formed on the spent catalyst were in the form of carbon fibers in FBR, while in the form of dense accumulation distribution appearance in FIXBR.     

Partial oxidation of methane to syngas over Ni-Fe/Al2O3 catalyst with plasma enhanced activity

A novel Ni-Fe/Al₂O₃ catalyst for partial oxidation of methane has been prepared by glow discharge treatment followed by calcination thermally. The catalyst prepared exhibits better activity and selectivity. This revised version was published online in June 2006 with corrections to the Cover Date.     

Reforming of CH4 with CO2and O2to produce syngas over CaO modified Ni/SiO2 catalysts in a fluidized bed reactor

Methane reforming by carbon dioxide and oxygen was investigated over 5 wt.%Ni/CaO-SiO₂ catalyst in a fluidized-bed reactor. The catalyst exhibited high activity and good stability at stoichiometric methane, carbon oxide and oxygen feed. Effects of calcium loading, space velocities, reaction temperatures and the feed gas compositions for this combined reaction were investigated. These results indicated that Ni/CaO-SiO₂ is more effective and stable. The catalyst performance, stability, structure, dispersion of nickel and carbon deposition of the modified and unmodified catalysts were investigated by a series of characterization techniques. Results showed that catalysts modified with CaO improved their stability better than the pure nickel-based catalysts. This revised version was published online in June 2006 with corrections to the Cover Date.     

助剂对甲烷部分氧化制合成气镍基催化剂性能的影响

考察了添加助剂铈、镧和钙对镍基催化剂反应性能的影响，发现助剂对以α-Al2O3为载体的镍基催化剂的调变作用比以γ-Al2O3为载体的镍基催化剂好，且助剂铈对催化剂的性能改善最好。在此基础上，研究了不同载量的铈对催化剂性能的影响。结果表明，铈的质量分数为1%时对催化剂的性能改善最好。同时采用XRD、XPS、TG等技术，研究了助剂铈对10％Ni/γ-Al2O3催化剂的改性作用。XRD分析表明，铈负载量较低时，催化剂中的CeO2高度分散在催化剂表面，铈负载量较高时，CeO2形成微晶颗粒，降低了催化活性。     

Microwave effect on partial oxidation of methane to syngas

In this paper the results of the partial oxidation of methane over Ni-based and Co-based catalysts activated by two different heating modes (conventional and microwaves) are reported. Compared with a conventional heating mode, the temperature of the catalytic bed is much lower and there is a higher selectivity of CO and H₂ with microwave irradiation.     

Methane reforming With CO2 to syngas over CeO2-promoted Ni/Al2O3-ZrO2 catalysts Prepared Via a direct sol-gel process

CeO2-promoted Ni/Al2O3-ZrO2 (Ni/Al2O3-ZrO2-CeO2) catalysts were prepared by a direct sol-gel process with citric acid as gelling agent. The catalysts used for the methane reforming with CO2 was studied by infrared spectroscopy (IR), thermal gravimetric analysis (TGA), microscopic analysis, X-ray diffraction (XRD) and temperature-programmed reduction (TPR). The catalytic performance for CO2 reforming of methane to synthesis gas was investigated in a continuous-flow micro-reactor under atmospheric pressure. TGA, IR, XRD and microscopic analysis show that the catalysts prepared by the direct sol-gel process consist of Ni particles with a nanostructure of around 5 nm and an amorphous-phase composite oxide support. There exists a chemical interaction between metallic Ni particles and supports, which makes metallic Ni well dispersed, highly active and stable. The addition of CeO2 effectively improves the dispersion and the stability of Ni particles of the prepared catalysts, and enhances the adsorption of CO2 on the surface of catalysts. The catalytic tests for methane reforming with CO2 to synthesis gas show that the Ni/Al2O3-ZrO2-CeO2 catalysts show excellent activity and stability compared with the Ni/Al2O3 catalyst. The excellent catalytic activity and stability of the Ni/Al2O3-ZrO2-CeO2 are attributed to the highly, uniformly and stably dispersed small metallic Ni particles, the high reducibility of the Ni oxides and the interaction between metallic Ni particles and the composite oxide supports.     

含氧煤层气流化床催化燃烧脱氧特性研究

利用自制的铜基球形甲烷催化燃烧催化剂,在小型流化床反应器中对模拟含氧煤层气进行了流化床催化燃烧脱氧的实验研究,考察了床层温度、催化剂粒径、空速对脱氧效率和CO₂选择性的影响。结果表明,较高的反应床层温度使催化剂活性增强,进而提高催化脱氧效率。床层温度在450 ℃以上,脱氧效率可稳定保持在95%以上。较小的催化剂粒径降低了内扩散阻力对催化反应的影响,提高催化反应的CO₂选择性。床层温度在450 ℃以下时,降低空速可提高氧气转化率,但温度高于450 ℃时,脱氧反应速率加快,空速变化对脱氧效率影响不明显。此外,通过调节CH₄/Air比例模拟不同含氧量的煤层气,考察流化床反应器及催化剂对含氧煤层气中O₂浓度变化的适应性。模拟含氧煤层气中氧气体积分数在5%~15%,该催化剂均表现出高的脱氧活性和选择性,反应器出口气体中氧气体积分数低于0.2%,CO₂选择性高于98%。