Etching processes of polytetrafluoroethylene surfaces exposed to He and He-O2 atmospheric post-discharges

A comparative study of polytetrafluoroethylene (PTFE) surfaces treated by the post-discharge of He and He-O(2) plasmas at atmospheric pressure is presented. The characterization of treated PTFE surfaces and the species involved in the surface modification are related. In pure He plasmas, no significant change of the surface has been observed by X-ray photoelectron spectroscopy (XPS), dynamic water contact angles (dWCA) and atomic force microscopy (AFM), in spite of important mass losses recorded. According to these observations, a layer-by-layer physical etching without any preferential orientation is proposed, where the highly energetic helium metastables are the main species responsible for the scission of -(CF(2))(n)- chains. In He-O(2) plasmas, as the density of helium metastables decreases as a function of the oxygen flow rate, the treatment leads to fewer species ejected from the PTFE surfaces (in agreement with mass loss measurements and the detection of fluorinated species onto aluminum foil). However, the dWCA and AFM measurements show an increase in the hydrophobicity and the roughness of the surface. The observed alveolar structures are assumed to be caused by an anisotropic etching where the oxygen atoms etch mainly the amorphous phase.     

Evaluation of the surface free energy of spin‐coated photodefinable epoxy

The surface free energy of crosslinked photodefinable epoxy (PDE) was evaluated from the advancing contact angles measured by the sessile drop method. Poly(tetrafluoroethylene) (PTFE) was used as a reference material in the evaluation of the surface free energies by various models. Pure water, diiodomethane, formamide, ethylene glycol, diethylene glycol, glycerol, 1‐bromonaphthalene, decane, and tetradecane were used as the probing liquids. The surface free energies for PDE and PTFE were calculated to be 43.6 and 21.2 mJ/m², respectively. The contact‐angle measurements indicated the isotropy of the PDE surface with respect to the surface free energy. The PDE coating was further characterized with scanning electron microscopy and atomic force microscopy. The PDE surface was treated chemically and by reactive ion etching (RIE) to determine their impact on the wettability and adhesion. The treatments resulted in decreased contact angles between the crosslinked PDE surface and water as the polarity of the surface increased from about 9% to 18 and 43% by the chemical and RIE treatments, respectively. On the contrary, the surface free energy of the treated PDEs, as calculated by the geometric mean model, did not change markedly (to 47.4 and 41.8 mJ/m² by the chemical and RIE treatments, respectively). Consequently, the contact angles of diiodomethane and the PDE solution on the treated surfaces did not decrease noticeably. The stud‐pull test showed improved adhesion strength for PDE that was left less crosslinked and, therefore, had residual affinity against the sequential PDE layer. © 2002 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 40: 2137–2149, 2002     

Effect of cold plasma process on the surface wettability of NBR and the kerosene resistance of NBR/PTFE composites

In this study, first the acrylonitrile‐butadiene rubber (NBR5080) was modified by argon (Ar), air, and oxygen plasma at low temperature, and the effect of plasma process (power, time, and pressure) on the surface properties of NBR5080, the interfacial properties, physical properties, and the mechanical properties of NBR5080/polytetrafluoroethylene (PTFE) composites were investigated. The state contact angle and the surface free energy were applied to characterize the surface wettability of NBR5080. The scanning electron microscope and the atomic force microscope were used to observe the surface morphology of the NBR5080. The chemical changes on the NBR5080 surface were verified by X‐ray photoelectron spectroscopy. The average water contact angle the NBR5080 declined obviously when NBR5080 was treated by Ar (100 W/600 s/30 Pa). The active oxygen groups were introduced onto the surface of NBR5080 by cold plasma treatment and more active group containing oxygen were observed on the samples treated by Ar plasma. The peel strength between the NBR5080 and the PTFE was increased obviously, which increased from 0 to 44.2 N?m^?1 for Ar plasma treatment. The mass and the dimension of NBR5080 increase sharply after immersing in kerosene, whereas the NBR5080/PTFE composites changed a little. The mechanical properties of NBR5080 and NBR5080/PTFE composites decreased as the immersion time in kerosene increased, but the decreased degree of NBR5080 is higher than NBR5080/PTFE composites.     

Stability and ageing of plasma treated poly(tetrafluoroethylene) surfaces

In this study CO₂, H₂/H₂O and H₂O low pressure plasma treatment of poly(tetrafluoroethylene) (PTFE) foils and of thin plasma deposited fluorocarbon polymer (PDFP) films with a structure close to PTFE was investigated. The properties of the plasma were analyzed by mass spectroscopy (MS) and optical emission spectroscopy (OES). The modified fluorocarbon surfaces were characterized by X-ray photoelectron spectroscopy (XPS), atomic force microscopy (AFM), fourier transform infrared (FTIR) spectroscopy, spectroscopic ellipsometry, electrokinetic measurements and dynamic contact angle measurements in order to find optimized treatment conditions. The results of the surface modification were compared with respect to the efficiency of the plasma treatment and the stability of the modification effect at different ambient conditions. It was shown that the H₂O plasma treatment is the most effective process for the intended modification. The hydrophobic PTFE surface was converted into a more hydrophilic one. The introduced radicals after the H₂O plasma treatment can be utilized subsequently for post plasma reactions such as grafting processes.     

Creation of low hysteresis superhydrophobic paper by deposition of hydrophilic diamond-like carbon films

The creation of low hysteresis superhydrophobic paper is reported using a combination of oxygen plasma etching and plasma deposition of an 80 nm non-fluorinated, hydrophilic diamond-like carbon (DLC) coating. The DLC has an equilibrium (flat surface) contact angle (θ _e ) of 68.2° ± 1.5°, which is well below the 90° contact angle that is typically believed to be a prerequisite for superhydrophobicity. Coating of paper substrates with the DLC film yields an advancing contact angle of 124.3° ± 4.1°, but the surface remains highly adhesive, with a receding contact angle <10°. After 60 min of plasma etching and DLC coating, a low hysteresis, superhydrophobic surface is formed with an advancing contact angle of 162.0° ± 6.3° and hysteresis of 8.7° ± 1.9°. To understand the increase in contact angle and decrease in hysteresis, atomic force microscopy and optical profilometry studies were performed. The data demonstrates that while little additional nanoscale roughness is imparted beyond the first 5 min of etching, the roughness at the microscale continually increases. The hierarchical structure provides the appropriate roughness to create low hysteresis superhydrophobic paper from a hydrophilic coating.     

Surface Energy and Wettability of Plasma-treated Polyacrylonitrile Fibers

Polyacrylonitrile fibers were treated with a nitrogen glow-discharge plasma. The surfaces of untreated and treated fibers were examined with contact angle measurements, atomic force microscopy (AFM) and X-ray photoelectron spectroscopy (XPS). Surface energy calculations of the fibers were carried out from contact angle measurements using the relationships developed by Fowkes. It is found that plasma treatment causes a reduction in water contact angle on the fiber surfaces. The dispersion component of surface energy changes slightly, while the polar component is increased significantly from 14.6 mN/m to 58.7 mN/m and the total surface energy increase is 139%. The increase of surface energy is mainly caused by the introduction of hydrophilic groups on the fiber surfaces after plasma treatment.     

Wettability of polymeric solids by ternary mixtures composed of hydrocarbon and fluorocarbon nonionic surfactants

Contact angle (θ) measurements on poly(tetrafluoroethylene) (PTFE) and polymethyl methacrylate (PMMA) surface were carried out for the systems containing ternary mixtures of surfactants composed of: p-(1,1,3,3-tetramethylbutyl)phenoxypoly(ethylene glycols), Triton X-100 (TX100), Triton X-165 (TX165) and Triton X-114 (TX114), and fluorocarbon surfactants, Zonyl FSN100 (FSN100) and Zonyl FSO100 (FSO100). The aqueous solutions of ternary surfactant mixtures were prepared by adding TX114, FSN100 or FSO100 to binary mixtures of TX100+TX165, where the synergistic effect in the reduction of the surface tension of water (γ(LV)) was determined. From the obtained contact angle values, the relationships between cosθ, the adhesion tension and surface tension of solutions, cosθ and the reciprocal of the surface tension were determined. On the basis of these relationships, the correlation between the critical surface tension of PTFE and PMMA wetting and the surface tension of these polymers as well as the work of adhesion of aqueous solutions of ternary surfactant mixtures to PTFE and PMMA surface were discussed. The critical surface tension of PTFE and PMMA wetting, γ(C), determined from the contact angle measurements of aqueous solutions of surfactants including FSN100 or FSO100 was also discussed in the light of the surface tension changes of PTFE and PMMA under the influence of film formation by fluorocarbon surfactants on the surface of these polymers. The γ(C) values of the studied polymeric solids were found to be different for the mixtures composed of hydrocarbon surfactants in comparison with those of hydrocarbon and fluorocarbon surfactants. In the solutions containing fluorocarbon surfactants, the γ(C) values were different taking into account the contact angle in the range of FSN100 and FSO100 concentration corresponding to their unsaturated monolayer at water-air interface or to that saturated.     

Increasing the Hydrophobicity of a PP Film Using a Helium/CF<Subscript>4</Subscript> DBD Treatment at Atmospheric Pressure

Plasma surface modification is widely used to tailor the surface properties of polymeric materials. Most treatments are performed using low pressure plasma systems, but recently, atmospheric dielectric barrier discharges (DBDs) have appeared as interesting alternatives. Therefore, in this paper, an atmospheric He + CF₄ DBD is used to increase the hydrophobicity of a polypropylene (PP) film. The surface characterization of the PP film is performed using contact angle measurements, X-ray photoelectron spectroscopy (XPS) and atomic force microscopy (AFM). Results show that the hydrophobic properties of the polymer films are greatly enhanced after plasma treatment as evidenced by an increased contact angle. The incorporation of fluorine on the surface is significant (45 at%), demonstrating the ability of the used DBD set-up to generate fluorine-containing functional groups on the PP surface.     

Micromachining of crosslinked PTFE by direct photo-etching using synchrotron radiation

Micromachining of crosslinked PTFE (polytetrafluoroethylene) using synchrotron radiation direct photo-etching method has been demonstrated. High aspect-ratio microfabrication was carried out. The etching rate of crosslinked PTFE was higher than that of non-crosslinked PTFE. Through the etching rate measurements of various samples, it was found that synchrotron radiation etching rate of crosslinked PTFE only depends on the degree of crosslinking, neither molecular weight nor crystallinity. The effect of molecular motion on etching process was discussed from temperature dependence data on etching rate. Furthermore, the surface region of synchrotron radiation irradiated sample was investigated by Fourier transform infrared spectroscopy and the experimental result showed that the modification induced by synchrotron radiation proceeded before desorption.     

Controlling the wettability of hierarchically structured thermoplastics

Surfaces play an important role in defining the properties of materials, controlling wetting, adsorption, or desorption of biomolecules, and sealing/bonding of different materials. We have combined microscale features with plasma-etched nanoscale roughness and chemical modification to tailor the wettability of the substrates. Cyclic olefin polymers and copolymers (COPs/COCs) were processed to make a range of surfaces with controlled superhydrophobic or -hydrophilic properties. The hydrophobic properties of the polymers were increased by the introduction of microstructures of varying geometry and spacing through hot embossing. The COC/COP substrates were functionalized by plasma activation in O(2), CF(4), and a mixture of both gases. The plasma etching introduces nanoscale roughness and also chemically modifies the surface, creating either highly hydrophilic or highly hydrophobic (contact angle >150°) surfaces depending on the gas mixture. The influence of geometry and chemistries was characterized by atomic force microscopy, contact angle measurements, and X-ray photoelectron spectroscopy. Measurements of the contact angle and contact angle hysteresis demonstrated long-term stability of the superhydrophobic/superhydrophilic characteristics (>6 months).     

苄基取代甜菜碱对聚四氟乙烯表面润湿性的影响

利用座滴法研究了两性离子表面活性剂苄基取代烷基羧基甜菜碱(BCB)和苄基取代烷基磺基甜菜碱(BSB)在聚四氟乙烯(PTFE)表面上的润湿性质,考察了表面活性剂浓度对接触角的影响趋势,并讨论了粘附张力、固-液界面张力和粘附功的变化规律.研究发现,在低浓度时,表面活性剂通过疏水作用吸附到PTFE表面,疏水链苄基取代支链化使其在固-液界面上的吸附明显低于气-液界面,接触角在很大的范围内保持不变.当体相浓度增加到大于临界胶束浓度(cmc)时, BCB和BSB分子在固-液界面上继续吸附,分子逐渐直立,造成PTFE-液体之间的界面张力(γ_SL)进一步降低,表面亲水性增加,接触角随浓度增加明显降低;另一方面, BSB由于具有较大的极性头,在高浓度时空间阻碍作用明显,导致其对PTFE表面润湿性改变程度小于BCB.     

Trimethyl borate‐treated polytetrafluoroethylene micropowders with improved hydrophilic and adhesive properties based on coordination bond theory

Based on coordination bond theory, the current study proposes a novel method to modify the surface of the polytetrafluoroethylene (PTFE) micropowders. The samples were treated with trimethyl borate in the n‐hexane solution, and this improves the hydrophilic and adhesive properties of PTFE micropowders. The surface properties of treated samples were evaluated by using X‐ray photoelectron spectrometry, contact angle measurement, settling velocity measurement, and adhesive property measurement. Trimethyl borate treatment led to an evident increase in the hydrophilic and adhesive properties of PTFE micropowders. The water contact angle of PTFE micropowders decreased from 115° to 85.4°, while the ethanol contact angle of PTFE micropowders decreased from 39.8° to 11.2° owing to the combination of the trimethyl borate with PTFE micropowders as indicated by the X‐ray photoelectron spectrometry spectra. Furthermore, the settling velocity of powders dispersed in ethanol/water (1/10) solution (pH = 8.5) improved (with a settlement ratio exceeding 20% in 60 minutes), and the fracture stress of the powders/resin composite membrane increased from 4.68 to 6.67 MPa while the elongation at the yield of membrane increased from 25.4% to 31.5%.     

支链化阳离子和甜菜碱表面活性剂对聚四氟乙烯表面润湿性的影响

利用座滴法研究了支链化阳离子表面活性剂十六烷基羟丙基氯化铵(C₁₆GPC)和两性离子表面活性剂十六烷基羧酸甜菜碱(C₁₆GPB)在聚四氟乙烯(PTFE)表面上的吸附机制和润湿性质, 考察了表面活性剂浓度对表面张力、接触角、粘附张力、固液界面张力和粘附功的影响趋势. 研究发现, 低浓度条件下, 表面活性剂疏水支链的多个亚甲基基团与PTFE表面发生相互作用, 分子以平躺的方式吸附到固体界面; 支链化表面活性剂形成胶束的阻碍较大, 浓度大于临界胶束浓度(cmc)时, C₁₆GPC和C₁₆GPB分子在固液界面上继续吸附, 与PTFE作用的亚甲基基团减少, 分子逐渐直立, 固液界面自由能(γ_sl)明显降低. 对于支链化的阳离子和甜菜碱分子, 接触角均在浓度高于cmc后大幅度降低.     

The wettability of polytetrafluoroethylene by aqueous solution of cetyltrimethylammonium bromide and Triton X-100 mixtures

Measurements of the advancing contact angle (theta) were carried out for aqueous solution of cetyltrimethylammonium bromide (CTAB) and p-(1,1,3,3-tetramethylbutyl) phenoxypoly(ethylene glycol), Triton X-100 (TX100) mixtures on polytetrafluoroethylene (PTFE). The obtained results indicate that the wettability of PTFE depends on the concentration and composition of the surfactants mixture. There is a minimum of the dependence between contact angle and composition of the mixtures for PTFE for each concentration at a monomer mole fraction of CTAB, alpha, equal 0.2, which points to the synergism in the wettability of PTFE. In contrast to Zisman, there is no linear dependence between costheta and the surface tension of aqueous solution of CTAB and TX100 mixtures for all studied systems, but a linear dependence exists between the adhesional tension and surface tension for PTFE in the whole concentration range, the slope of which is -1, that suggests that the surface excess of the surfactant concentration at the PTFE-solution interface is the same as that at the solution-air interface for a given bulk concentration. It was also found that the work of adhesion of aqueous solution of surfactants to PTFE surface did not depend on the type of surfactant and its concentration. It means that the interactions across PTFE-solution interface were constant for the systems studied, and they were largely Lifshitz-van de Waals type. On the basis of the surface tension of PTFE and the Young equation and thermodynamic analysis of the adhesion work of aqueous solution of surfactant to the polymer surface it was found that in the case of PTFE the changes of the contact angle as a function of the mixture of nonionic and cationic surfactants concentration resulted only from changes of the polar component of solution surface tension.     

Model systems with extreme aspect ratio, tunable geometry, and surface functionality for a quantitative investigation of the Lotus effect

Superhydrophobicity and superhydrophilicity of surfaces are key properties for fabrication of self-cleaning surfaces (Lotus effect). It is well known that the mechanism behind this is based on the surface roughness and surface functionalization. To obtain an understanding of the details of the underlying mechanism, a metal system based on a eutectic is suggested. In this study, a wide range tunability of its needlelike narrow size distributed nanostructure is demonstrated. The length of the needles as well as their density can be varied independently. In addition, an important parameter for the wettability, the roughness, is related directly to the growth parameters, which lead to excellent controllable and reproducible eutectic structures. Simply by varying etching time very high aspect ratios can be achieved, allowing studying the interaction of the very long needles with liquids. Moreover, the surface functionality can be tuned by RF-magnetron sputtering of PTFE onto the metal needles. As those layers can be very thin, our system allows, in principle, studying the transition from a metal to a polymer surface using submonolayers. Furthermore, the first contact angle measurements on the nanostructured and functionalized eutectic structures are presented and discussed.     

丙烯醇等离子体处理聚四氟乙烯的表面结构与润湿性

聚四氟乙烯经丙烯醇等离子体处理后,在其表面形成了一层亲水性的聚合物薄膜。水在表面的接触角为40—60°不等,由等离子体处理时间决定。对表面的全反射红外光谱、ESCA分析和SEM观测发现,等离子体处理后在原表面上形成的聚合物膜包含—CH_3、—CH_2、C=O和C—OH等基团,并且表面光滑、平整。     

Au nanolayers deposited on polyethyleneterephtalate and polytetrafluorethylene degraded by plasma discharge

Polyethyleneterephtalate (PET) and polytetrafluorethylene (PTFE) foils were modified by plasma discharge. The effect of plasma modification on polymer surface wettability and on properties of gold coatings were studied as a function of time from plasma exposure (aging time) and polymer substrate temperature. Thickness, sheet resistance, and surface topology of gold layers were studied. Aging of the plasma‐exposed samples is accompanied by increase in contact angle, which is explained by rearrangement of the polymer segments in the polymer surface monolayer, and a decrease in the concentration of polar groups. The aging also leads to a decline in surface roughness R_a measured by atomic force microscopy (AFM). Under deposition conditions, comparable thicknesses of deposited Au layers were prepared on pristine PET and plasma‐treated PET and PTFE samples. The thinnest Au layers were evaporated onto pristine PTFE. The sheet resistance decreases with increasing thickness of Au layer. Plasma treatment leads to an increase of PTFE surface roughness, which becomes even more pronounced after Au deposition. A higher roughness shows that the PET samples are deposited with the Au layer at temperatures above the glassy transition temperature T_g. Copyright © 2006 John Wiley & Sons, Ltd.     

Macroscopic and nanoscale study of wettability alteration of oil-wet calcite surface in presence of magnesium and sulfate ions

Effect of Mg2+ and SO2*4 on wettability alteration of modified calcite surface to oil-wet by stearic acid (SA) is addressed both in macroscopic and nanoscale using contact angle and atomic force microscopy technique (AFM), respectively. No apparent difference is shown by AFM images, compared to a clear trend that is obtained form contact angle measurements, where Mg2+ ions have shown to alter the modified calcite surface to more water-wet than that in presence of SO2*4 ions. The adhesion forces, due to the presence of SA, are shown to be less pronounced in presence of Mg2+ ion than that in case of SO2*4. This confirms the macroscale measurements of contact angle by nanoscale level. The phenomenon of the alteration to more water-wet calcite surface is related to the distribution coefficient of SA in n-decane/water system, which decreased in presence of Mg2+ and SO2*4 ions, indicating less adsorption of SA on calcite surface.     

The wettability of polytetrafluoroethylene and polymethyl methacrylate by aqueous solution of two cationic surfactants mixture

Advancing contact angle (theta) measurements were carried out for aqueous solutions of cetyltrimethylammonium bromide (CTAB) and cetylpyridinium bromide (CPyB) mixtures on polytetrafluoroethylene (PTFE) and polymethyl methacrylate (PMMA). The obtained results indicate that the wettability of PTFE and PMMA by aqueous solutions of CTAB and CPyB mixtures depends on the composition and concentration of the mixture; however, synergism in the wettability does not exist. In the range of low concentrations of aqueous solution mixtures there is a linear dependence between the contact angle and composition of the mixtures, but at a concentration close to CMC a deviation from linear dependence is observed. In contrast to Zisman, there is no linear dependence between costheta and the surface tension of aqueous solution of CTAB and CPyB mixtures, but a linear dependence exists between the adhesional and surface tension, and these lines have a slope -1 and -0.34 for PTFE and PMMA, respectively, which suggests that adsorption of CTAB and CPyB mixtures at water-air and PTFE-water is the same, and the orientation of the CTAB and CPyB molecules at both interfaces in the saturated monolayer should also be the same. Adsorption of these mixtures at water-air interface is considerably higher than at PMMA-water interface, and CTAB and CPyB molecules should be parallelly oriented to PMMA surface in the saturated monolayer. Extrapolation of the straight lines to the points corresponding to the surface tension of aqueous solution, which completely spreads over the PTFE and PMMA surface, gives a critical surface tension of wetting equal to 23.44 and 33.13 mN/m, respectively. The value of 23.44 mN/m is higher than that of the surface tension of PTFE, but the value of 33.13 is lower than that of Lifshitz-van der Waals components of PMMA surface tension. On the basis of the critical surface tension, the surface tension of PTFE and PMMA, the Young equation, and thermodynamic analysis of the adhesion work of aqueous solution of surfactant to polymer surface, it was found that for PTFE and PMMA the changes of the contact angle of aqueous solution of two cationic surfactants mixtures on their surfaces as a function of the solution concentration resulted only from the decrease of the polar component of the solution surface tension.     

Surface modification of thermoplastics by atomic layer deposition of Al2O3 and TiO2 thin films

Al₂O₃ and TiO₂ thin films were deposited by atomic layer deposition at 80-250 °C on various polymeric substrates such as polymethylmethacrylate (PMMA), polyetheretherketone (PEEK), polytetrafluoroethylene (PTFE) and ethylenetetrafluoroethylene (ETFE). The films were studied with FESEM, EDX, XRD, contact angle measurements and adhesion tests. The film growth rates on the thermoplastics were close to the corresponding growth rates on Si substrates. The adhesion of the films was good on PEEK and poor on PTFE. All coated surfaces showed lower water contact angles than the uncoated thermoplastics. Furthermore, the water contact angles on all TiO₂-coated surfaces decreased upon UV illumination, most efficiently with crystalline TiO₂ coatings.