Optimal production of polyhydroxyalkanoates in activated sludge biomass

Polyhydroxyalkanoates (PHAs) have been recognized as good candidates for biodegradable plastics, but their high price compared with conventional plastics has limited their use. In this study, actiated sludge microorgan isms from a conventional wastewater treatment process were induced, bycontrol-lingthe carbon: nitrogen (C:N) ratioin the reacorliquor, toaccumulate PHAs. In addition, an intermittent nitrogen feeding program was established to optimize the volumetric PHA productivity in a wastewater treatment process. The optimal overall polymer production yield of 0.111 g of polymer/g of carbonaceous substrate consumed was achieved under a C:N ratio of 96:1 by feeding nitrogen in the reactor liquor onceevery four cycles. At the same time, the amount of excess sludge generated from the wastewater treatment process was reduced by22.9%.     

Conversion of food industrial wastes into bioplastics

The usage of plastics in packaging and disposable products, and the generation of plastic waste, have been increasing drastically. Broader usage of biodegradable plastics in packaging and disposable products as a solution to environmental problems would heavily depend on further reduction of costs and the discovery of novel biodegradable plastics with improved properties. In the authors’ laboratories, various carbohydrates in the growth media, including sucrose, lactic acid, butyric acid, valeric acid, and various combinations of butyric and valeric acids, were utilized as the carbon (c) sources for the production of bioplastics byAlcaligenes eutrophus. As the first step in pursuit of eventual usage of industrial food wastewater as nutrients for microorganisms to synthesize bioplastics, the authors investigated the usage of malt wastes from a beer brewery plant as the C sources for the production of bioplastics by microorganisms. Specific polymer production yield by A. Latus DSM 1124 increased to 70% polymer/cell (g/g) and 32g/L cell dry wt, using malt wastes as the C source. The results of these experiments indicated that, with the use of different types of food wastes as the C source, different polyhydroxyal-kanoate copolymers could be produced with distinct polymer properties.     

Accumulation of biopolymers in activated sludge biomass

In this study, activated sludge bacteria from a conventional wastewater treatment process were induced to accumulate polyhydroxyalkanoates (PHAs) under different carbon-nitrogen (C:N) ratios. As the C:N ratio increased from 20 to 140, specific polymer yield increased to a maximum of 0.38 g of polymer/g of dry cell mass while specific growth yield decreased. The highest overall polymer production yield of 0.11 g of polymer/g of carbonaceous substrate consumed was achieved using a C:N ratio of 100. Moreover, the composition of polymer accumulated was dependent on the valeric acid content in the feed. Copolymer poly (3-hydroxybutyrate-co-3-hydroxyvalerate) [P(3HB-co-3HV)] was produced in the presence of valeric acid. The 3-hydroxyvalerate (3HV) mole fraction in the copolymer was linearly related tovaleric content in the feed, which reached a maximum of 54% when valeric acid was used as sole carbon source. When the 3HV U in the polymer increased from 0–54 mol%, the melting temperature decreased from 178° to 99°C. Thus, the composition, and hence the mechanical properties, of the copolymer produced from activated sludge can be controlled by adjusting the mole fraction of valeric acid in the feed medium.     

Conversion of industrial food wastes by Alcaligenes latus into polyhydroxyalkanoates

Broader usage of biodegradable plastics in packaging and disposable products as a solution to environmental problems would heavily depend on further reduction of costs and the discovery of novel biodegradable plastics with improved properties. As the first step in our pursuit of eventual usage of industrial food wastewater as nutrients for microorganisms to synthesise environmental-friendly bioplastics, we investigated the usage of soya wastes from a soya milk dairy, and malt wastes from a beer brewery plant as the carbon sources for the production of polyhydroxyalkanoates (PHA) by selected strain of microorganism. Bench experiments showed that Alcaligenes latus DSM 1124 used the nutrients from malt and soya wastes to biosynthesise PHAs. The final dried cell mass and specific polymer production of A. latus DSM 1124 were 32g/L and 70% polymer/cells (g/g), 18.42 g/L and 32.57% polymer/cell (g/g), and 28 g/L and 36% polymer/cells (g/g), from malt waste, soya waste, and from sucrose, responctively. These results suggest that many types of food wastes might be used as the carbon source for the production of PHA.     

Production of specific copolymers of polyhydroxyalkanoates from industrial waste

Polyhydroxyalkanoates, biodegradable plastics with the desired physical and chemical properties of conventional synthetic plastics, are extensively investigated. In this study, specific bacterial strains produced specific copolymers from food waste. Copolymers of HB and HV (poly[3-hydroxybutyrate-co-3-hydroxyvalerate]) were obtained using various ratios of butyric acid (C₄) and valeric acid (C₅) as carbon sources. The C₄ to C₅ ratio affected the melting points of the copolymers. Melting and glass transition temperatures and many other thermal properties are important parameters relative to in-service polymer applications. Higher ratios of butyrate to valerate gave higher melting points. When a mixed culture of activated sludge was employed to produce copolymers using food wastes as nutrients, the obtained copolymers showed various monomer compositions. Copolymers with a higher portion of HV were obtained using soy waste; copolymers with less HV were obtained using malt wastes. Pure strains, (i.e., Alcaligenes latus DSM 1122, and DSM 1124, Staphylococcus spp., Klebsiella spp.) produced specific copolymers from food waste. Only Klebsiella spp. produced different copolymers; the ratios of HB:HV were 93:7 and 79:21 from malt waste and soy waste, respectively. The other strains produced polymers of 100% HB. Selecting industrial food wastes as carbon sources can further reduce the cost of producing copolymers. Open Laboratory of Chirotechnology of the Institute of Molecular Technology for Drug Discovery and Synthesis The University Grants Committee Area of Excellence Scheme, Hong Kong     

Construction of recombinant Escherichia coli strais for production of poly-(3-hydroxybutyrate-co-3-hydroxyvalerate)

Plastic wastes constitute a worldwide environmental problem, and the demand for biodegradable plastics has become high. One of the most important characteristics of microbial polyesters is that they are thermoplastic with environmentally degradable properties. In this study, pUC 19/PHA was cloned and transformed into three different Escherichia coli strains. Among the three strains that were successfully expressed in the production of polyhydroxyalkanoates (PHA), E. coli HMS174 had the highest yield in the production of poly-(3-hydroxybutyrate-co-3-hydroxyvalerate) (P[HB-HV]). The cell dry weight and PHA content of recombinant HMS174 reached as high as 10.27 g/L and 43% (w/w), respectively, in fed-batch fermentor culture. The copolymer of PHA, P(HB-HV), was found in the cells, and the biopolymers accumulated were identified and analyzed by gas chromatography, proton nuclear magnetic resonance spectroscopy, and differential scanning calorimetry. We demonstrated clearly that the E. coli host for PHA production has to be carefully selected to obtain a high yield. The results obtained indicated that a superior E. coli with high PHA production can be constructed with a desirable ratio of P(HB-HV), which has potential applications in industry and medicine.     

Production of polyhydroxybutyrate by Bacillus species isolated from municipal activated sludge

Plastic wastes are considered to be severe environmental contaminants causing waste disposal problems. Widespread use of biodegradable plastics is one of the solutions, but it is limited by high production cost. Biologic wastewater treatment generates large quantities of biomass as activated sludge. Only a few reports focus on the potential of utilizing resident Bacillus species from activated sludge in polyhydroxbutyrate (PHB) production as well as the production of PHB from food wastes. They have attractive properties such as short generation time, absence of endotoxins, and secretion of both amylases and proteinases that can well utilize food wastes for nutrients, which can further reduce the cost of production of polyhydroxyalkanoates (PHAs). Two PHA-producing strains, HF-1 and HF-2, were isolated from activated sludge. HF-1 outperfomed HF-2 in terms of growth and PHB production in hydrolyzed soy and malt wastes. The isolated bacteria was characterized by DNA sequence alignment. Cell extracts of HF-1 were also compared to Bacillus megaterium cell extracts on sodium dodecyl sulfate polyacrylamide gel electrophoresis. The biopolymers accumulated were analyzed by gas chromatography, nuclear magnetic resonance, and Fourier transform infrared methods.     

Conversion of food industrial wastes into bioplastics with municipal activated sludge

Plastics have become an integral part of our contemporary life because of many desirable properties including durability and resistance to degradation. However, these non-degradable, petrochemicals-derived plastics accumulate in the environment at a rate of 25 million tons per year. Recently there is an interest in the development of a class of microbially produced bioplastics, e.g., polyhydroxyalkanoates (PHAs) which retain the desired physical and chemical properties of conventional synthetic plastics. Broader usage of biodegradable plastics in packaging and disposable products as a solution to the environmental problem would heavily depend on further reduction of costs and the discovery of novel biodegradable plastics with improved properties. In this paper, the microbial production of PHAs by activated sludge utilizing food industrial wastes is reported. The melting points of the products as well as the co-polymer composition of the products investigated by GC and NMR were compared. By use of activated sludge to convert the carbon source into PHAs not only environment-friendly bioplastics are produce, but also part of the problem of the disposal of municipal activated sludge is solved. The selection of food industrial waste as carbon resource can also further reduce the cost of production of PHAs.     

Synthesis and characterization of poly(ether-urethane)s derived from 3,6-diisobutyl-2,5-diketopiperazine and PTMG and study of their degradability in environment

3,6-diisobutyl-2,5-diketopiperazine (DIBDKP) was prepared from L-Leucine with good yield. Then a new class of biodegradable poly(ether-urethane)s (PEUs) was synthesized by the pre-polymerization reaction of DIBDKP with 4,4-methylene-bis-(4-phenylisocyanate) (MDI). Prepolymer reacted with poly(tetramethylene glycol) (PTMG) with molecular weight of 1000 (PTMG-1000) to obtain a series of new poly(ether-urethane-urea)s (PEUU)s. These multiblock copolymers are biodegradable and thermally stable. Some structural characterization and physical properties of these polymers before and after degradation in soil, river water and sludge are reported. The environmental degradation of the polymer films was investigated by SEM, FT-IR, TGA, DSC, GPC and XRD techniques. A significant rate of degradation was occurred in PEU samples under river water and sludge condition. The polymeric films were not toxic to Escherichia coli (Gram negative), Staphylococcus aureus and Micrococcus (Gram positive) bacteria and showed good biofilm formation on polymer surface. Our results show that hard segment degraded selectively as much as soft segment and these polymers are susceptible to degradation in soil and water.     

Synthesis, structures and membrane properties of siloxane-imide co-polymers produced by aqueous polymerization

We report for the first time, the synthesis of siloxane-imide co-polymers by the reaction of mixtures of 1,4-bis(aminobutyl)tetramethyldisiloxane (ABTMDS) and 1,3-bis(4-aminophenoxy)benzene (TPE-R) with bisphenol A diphthalic anhydride (BPADA) using water as the polymerization solvent. A series of co-polymers were prepared incorporating 10, 20, 40 and 100 mol% of ABTMDS with the aromatic diamine TPE-R as the co-monomer. The synthesized co-polymers showed number average molecular weights in the range of 25,000–60,000. As expected the glass transition temperatures (T_gs) and moduli of the polymers were found to decrease with increasing amounts of the siloxane monomer and the homo-polymer containing only the siloxane diamine showing the lowest T_g (60 °C). The resulting polymers could be solution cast into strong and flexible membranes which showed significant decreases in water absorption and moisture permeability compared to the control polymer without siloxane groups. The polymers were characterized by FTIR, ¹³C and ¹H NMR, GPC, DSC and mechanical properties and structural comparisons were made with similar polymers made by standard solvent synthesis methods. Also cross-linked polymers were prepared by the reaction of ABTMDS with the aromatic homo-polymer control and their membrane properties were compared to those of the water synthesized siloxane co-polymers with a similar siloxane content.     

Biodegradability enhancement of textile wastewater by electron beam irradiation

Textile wastewater generally contains various pollutants, which can cause problems during biological treatment. Electron beam radiation technology was applied to enhance the biodegradability of textile wastewater for an activated sludge process. The biodegradability (BOD₅/COD) increased at a 1.0 kGy dose. The biorefractory organic compounds were converted into more easily biodegradable compounds such as organic acids having lower molecular weights. In spite of the short hydraulic retention time (HRT) of the activated sludge process, not only high organic removal efficiencies, but also high microbial activities were achieved. In conclusion, textile wastewater was effectively treated by the combined process of electron beam radiation and an activated sludge process.     

Macromolecular Architecture-Nature as a Model for Degradable Polymers

Abstract

Nature usually combines polymers with short degradation times with polymers having long degradation times in an energy and material optimized process involving hierarchical systems. Sometimes a natural system of polymers has evolved to degrade in a month, sometimes in many years. The building blocks of the plant and animal kingdom are biopolymers which are either oxidizable or hydrolyzable. In natural composites, combinations of the two are common, e.g., in wood. Current trends in polymer research and marketing of plastics indicate an increasing demand for the development of a diversity of degradable polymer products with a predetermined service-life. We identify four main routes to design degradable polymers. The goal is to tailor-make a material which is more susceptible to environmental degradation factors (e.g., hydrolysis, biodegradation, photooxidation). The most convenient route is to use cheap synthetic bulk polymers and add a biodegradable or photooxidizable component. A more expensive solution is to change the chemical structure by introducing hydrolyzable or oxidizable groups in the repetitive chain of a synthetic polymer. The third route to degradable polymers is to use biopolymers or derivatives of these where the bacterial polyhydroxyalkanoates are perhaps the most studied material of them all. The fourth route is to tailor-make new hydrolyzable structures e.g., polyesters, polyanhydrides, and polycarbonates.     

Biological recycling of plastics containing ester bonds

Biodegradable blend plastics such as polycaprolactone (PCL)-conventional plastics blends, PCL-polystyrene blend foams, PCL-poly-3-hydroxybutyrate (PHB) blends, PCL-raw cornstarch (CS) blends and PCL-CaCO₃ blends were developed. It was suggested that the thermophilic composting of biodegradable plastics containing PCL was one of powerful technologies for recycling of biodegradable plastics. Furthermore, we tried to get useful products from biodegradable plastics by microbial fermentation processes. Polypropylene (PP)-CS blend and PCL-CS blend plastics were aerobically converted into ethanol by Bacillus polymyxa. PHB and PP-CS blend and PCL-CS blend plastics were anaerobically converted into some organic acids and methane gas by mixed microbial cultures with a methanogenic bacterium.     

Nature or Petrochemistry?—Biologically Degradable Materials

Naturally occurring polymers have been utilized for a long time as materials, however, their application as plastics has been restricted because of their limited thermoplastic processability. Recently, the microbial synthesis of polyesters directly from carbohydrate sources has attracted considerable attention. The industrial-scale production of poly(lactic acid) from lactic acid generated by fermentation now provides a renewable resources-based polyester as a commodity plastic for the first time. The biodegradability of a given material is independent of its origin, and biodegradable plastics can equally well be prepared from fossil fuel feedstocks. A consideration of the overall carbon dioxide emissions and consumption of non-renewable resources over the entire life-cycle of a product is not necessarily favorable for plastics based on renewable resources with current technology-in addition to the feedstocks for the synthesis of the polymer materials, the feedstock for generation of the overall energy required for production and processing is decisive.     

Model-Based Nutrient Feeding Strategies for the Increased Production of Polyhydroxybutyrate (PHB) by <Emphasis Type="Italic">Alcaligenes latus</Emphasis>

Polyhydroxyalkanoates (PHAs) are biodegradable polymers which are considered as an effective alternative for conventional plastics due to their mechanical properties similar to the latter. However, the widespread use of these polymers is still hampered due to their higher cost of production as compared to plastics. The production cost could be overcome by obtaining high yields and productivity. The goal of the present research was to enhance the yield of polyhydroxybutyrate (PHB) with the help of two simple fed-batch cultivation strategies. In the present study, average batch kinetic and substrate limitation/inhibition study data of Alcaligenes latus was used for the development of PHB model which was then adopted for designing various off-line nutrient feeding strategies to enhance PHB accumulation. The predictive ability of the model was validated by experimental implementation of two fed-batch strategies. One such dynamic strategy of fed-batch cultivation under pseudo-steady state with respect to nitrogen and simultaneous carbon feeding strategy resulted in significantly high biomass and PHB concentration of 39.17 g/L and 29.64 g/L, respectively. This feeding strategy demonstrated a high PHB productivity and PHB content of 0.6 g/L h and 75%, respectively, which were remarkably high in comparison to batch cultivation. The mathematical model can also be employed for designing various other nutrient feeding strategies.     

Pseudo-poly(amino acid)s: study on construction and characterization of novel chiral and thermally stable nanostructured poly(ester-imide)s containing different trimellitylimido-amino acid-based diacids and pyromellitoyl-tyrosine-based diol

A new class of chiral and potentially biodegradable poly(ester-imide)s (PEI)s as pseudo-poly(amino acid)s (PAA)s bearing natural amino acids in the main chain was synthesized. In this investigation, N,N′-(pyromellitoyl)-bis-(L-tyrosine dimethyl ester) as a biodegradable optically active diphenol and synthesized trimellitic anhydride-derived dicarboxylic acids containing different natural amino acids such as S-valine, L-methionine, L-leucine, L-isoleucine, and L-phenylalanine were used for direct polyesterification. With the aim of tosyl chloride/pyridine/N,N′-dimethylformamide system as a condensing agent, the new optically active PEIs were obtained in good yields and moderate inherent viscosity up to 0.42 dL/g. The obtained polymers were characterized with FT-IR, ¹H-NMR, X-ray diffraction (XRD), field emission scanning electron microscopy, elemental, and thermogravimetric analysis techniques. These polymers show high solubility in organic solvents, such as N,N′-dimethyl acetamide, N-methyl-2-pyrrolidone, and sulfuric acid at room temperature, and are insoluble in solvents, such as methylene chloride, cyclohexane, and water. Morphology probes showed these pseudo-poly(amino acid)s were noncrystalline and nanostructured polymers. On the basis of thermogravimetric analysis data, such PAAs are thermally stable and can be classified as self-extinguishing polymers. In addition due to the existence of amino acids in the polymer backbones these pseudo-PAAs not only are optically active but also are expected to be biodegradable and therefore could be classified under eco-friendly polymers.     

Sulfone/ester polymers containing pendent ethynyl groups

Sulfone/ester polymers containing pendent ethynyl groups were prepared by multistep and direct routes. Hydroxy-terminated sulfone oligomers(M _n = 2650 and 8890 g/mol) were reacted with diacid chlorides to yield high-molecular-weight polymers. In the multistep route, a pendent bromo group on the polymer was converted to an ethynyl group. In the direct route, the hydroxy-terminated sulfone oligomers were reacted with a stoichiometric amount of 5-(4-ethynylphenoxy)isophthaloyl chloride to yield high polymers. The pendent ethynyl groups on the sulfone/ester polymers were reacted in the 200 to 300°C range to provide branching and crosslinking. The resultant polymers exhibited higher T_gs and better resistance to chloroform than comparable polymers void of ethynyl groups. Films of the cured polymers displayed good mechanical properties. The synthesis and characterization of the monomer, oligomers, and polymers are discussed.     

Selective Enrichment of a Methanol-Utilizing Consortium Using Pulp and Paper Mill Waste Streams

Efficient utilization of carbon inputs is critical to the economic viability of the current forest products sector. Input carbon losses occur in various locations within a pulp mill, including losses as volatile organics and wastewater. Opportunities exist to capture this carbon in the form of value-added products such as biodegradable polymers. Waste-activated sludge from a pulp mill wastewater facility was enriched for 80 days for a methanol-utilizing consortium with the goal of using this consortium to produce biopolymers from methanol-rich pulp mill waste streams. Five enrichment conditions were utilized: three high-methanol streams from the kraft mill foul condensate system, one methanol-amended stream from the mill wastewater plant, and one methanol-only enrichment. Enrichment reactors were operated aerobically in sequencing batch mode at neutral pH and 25°C with a hydraulic residence time and a solids retention time of 4 days. Non-enriched waste activated sludge did not consume methanol or reduce chemical oxygen demand. With enrichment, however, the chemical oxygen demand reduction over 24-h feed/decant cycles ranged from 79 to 89%, and methanol concentrations dropped below method detection limits. Neither the non-enriched waste-activated sludge nor any of the enrichment cultures accumulated polyhydroxyalkanoates (PHAs) under conditions of nitrogen sufficiency. Similarly, the non-enriched waste activated sludge did not accumulate PHAs under nitrogen-limited conditions. By contrast, enriched cultures accumulated PHAs to nearly 14% on a dry weight basis under nitrogen-limited conditions. This indicates that selectively enriched pulp mill waste activated sludge can serve as an inoculum for PHA production from methanol-rich pulp mill effluents.     

Synthesis,recovery and possible application of medium-chain-length polyhydroxyalkanoates: A short overview

Bacterial polyhydroxyalkanoates (PHAs) are polyesters of 3-hydroxyacids produced as intracellular granules by a large variety of bacteria, currently receiving much attention because of their potential as renewable and biodegradable plastics. The monomer units in these microbial polyesters are all in the R-configuration due to the stereospecificity of biosynthetic enzymes. Pseudomonads synthesise mainly medium-chain-lenght PHAs, formed of monomers of 6 to 14 carbons. The PHA monomer composition is influenced by the substrate added to the growth media and determines the physical properties of the plastic material. The capability of Pseudomonads to incorporate many different functional groups into the PHAs does extend their physical properties and potential applications, and suggests various possibilities to produce tailor-made polymers. The mcl-PHAs are of major interest for specific uses, where chirality and elastomeric property of the polymers are important. In this report we will focus on the biotechnological production, recovery and possible applications of mcl-PHAs.     

Molecular design of biologically active biodegradable polymers for biomedical applications

The objective of this research is to synthesize synthetic biodegradable polymers that would have biological functions similar to nitric oxide. Polyglycolide (PGA) was the synthetic biodegradable polymer and 4-amino-2,2,6,6-tetramethylpiperidine-1-oxy (Tempamine) was chosen as the source of nitroxyl radicals. Tempamine nitroxyl radicals were chemically incorporated into the carboxylic acid chain ends of PGA macromolecules via amide linkage. The kinetics of in vitro hydrolytic release of Tempamine nitroxyl radicals from the host PGA in buffered media at 37 °C was studied. Tempamine nitroxyl radicals were released into the media via cleavage of either ester linkages in the PGA segments or/and the amide linkage between Tempamine and the PGA segments. The duration of hydrolysis would determine the type of degradation products that were different in the segmental length of the PGA component. A preliminary in vitro cell culture study of this new generation of biologically active biodegradable polymers indicated that it was able to retard the proliferation of smooth muscle cells as pure nitric oxide does.