Mechanical and morphological investigations of reactive polysulfone toughened epoxy networks

The diglycidyl ether of bisphenol-A (DGEBA) epoxy resin was toughened by aminophenyl functional reactive polyethersulfones (R-PES) or by t-butyl terminated non-reactive polyethersulfones (T-PES). The molecular weights of PES were controlled to afford 5,000 to 20,000 g/mole and loadings were also varied from 5 to 30 wt.%. Epoxy networks cured with 4, 4'-diaminodiphenylsulfone (DDS) were subjected to Tg determinations, plane strain fracture toughness (K_1C) measurements, chemical resistance tests and morphological studies by SEM. Very significantly improved K_1C fracture toughness was obtained with reactive PES toughening without loss of chemical resistance, while non-reactive PES blended epoxy resins exhibited only slightly improved fracture toughness but poor chemical resistance. It was possible to load up to 30 wt.% of PES without utilizing solvent and the maximum K_1C fracture toughness with R-PES was around 2.2 MPa-m 0.5, which was equivalent to the neat thermoplastic resin. Ductile fracture of the PES phase is suggested as a major toughening mechanism and this is highly dependent of the excellent adhesion developed between the PES and epoxy phases due to the chemical bonds. The systems demonstrated that chemical resistance of thermosets can be combined with the tough characteristics of thermoplastics.     

Preparation and Characterization of Polypropylene Carbonate Bio-Filler (Eggshell Powder) Composite Films

In recent years, biodegradable polymer composites have attracted considerable attention due to inadequate and depleting petroleum resources and to replace nonbiodegradable synthetic polymers posing environment problems. In the present work, biodegradable composites based on polypropylene carbonate (PPC)/eggshell powder (ESP) were prepared by the solution-casting method using chloroform as the solvent. Polypropylene carbonate was loaded with 1 to 5 wt% of eggshell powder (particle size < 40 µm). Characterization of the composites was accomplished by Fourier transform-infrared (FT-IR) spectroscopy, thermogravimetric analysis (TGA), and X-ray diffraction (XRD) analysis, and morphological studies were carried out by optical microscopy (OM) and scanning electronic microcopy (SEM). The tensile properties of the composite films were found to be higher than those of neat PPC matrix and increased with ESP content up to 4 wt.% and then decreased. This work offers an easy path to manufacture ecofriendly PPC/eggshell powder composite films with improved properties, and reducing, in some cases, the demand for petroleum-based plastics such as polyolefins.     

Microstructural characterization of SLS-PA12 specimens under dynamic tension/compression excitation

This paper describes the effect of dynamic tension/compression loading on selective laser sintered components in polyamide. To gain more insight in the fatigue phenomena, both thermal and microstructural studies were performed on the fracture surfaces of the test specimens. The presented micrographs, DSC curves, hysteresis loops and S/N-line facilitate an improved understanding of the fatigue properties of selective laser sintered materials, polyamide in particular. The results show that crack initiation starts from inclusions in the material caused by unfused powder particles. The inclusions give rise to the formation of semi-spherical depressions with raised edges. Ductile fatigue striations were noted on the sides of these depressions indicating the irreversible plastic deformation dominated by shear stress, which is typical for fatigue failure. Consequently, microstructural analysis indicates that the material density is a crucial factor influencing the fatigue life of SLS-PA12 components. The lower the density, the more unfused powder particles and the higher the chance of crack initiation.     

Fatigue crack propagation and related failure in modified,andhydride-cured epoxy resins

The fatigue crack propagation (FCP) of neat and modified, anhydridecured epoxy resin (EP) was studied in tensile-tensile mode at ambient temperature. As modifiers, liquid carboxyl-terminated acrylonitrile-butadiene (CTBN) and silicon rubber (SI) dispersions were used. The latter modifier in a defined particle size distribution was produced by a special latex technology, whereas the former developed in situ in the EP by phase separation during curing. The dispersion-type morphologies of the EPs were characterized by using polished sections and viewing them in a scanning electron microscope (SEM). The resulting frequency distribution curves were compared with those analyzed from fatigue fracture surfaces. Probable failure mechanisms were also studied by SEM-fractography.Both modifiers improved the resistance to FCP by shifting the curves to higher stress intensity factor ranges (K) in relation to the reference curve determined for the neat EP-matrix. The failure mechanisms, summarized also schematically, differed basically for the various modifiers. According to this, rubber-induced cavitation and shear yielding of the matrix seemed to be dominant for CTBN, which did not affect the principal crack plane. In contrast to this, crack bifurcation, branching and, hence, a forced deviation in the fatigue crack path induced by debonded SI-particles in the EP-matrix were concluded for the SI modifier. The common use of both modifiers yielded a positive synergistic effect due to the superposition of the above failure mechanisms.Dedicated to the 60th birthday of Prof. H. H. Kausch     

Morphological explanation of the extraordinary fracture toughness of linear low density polyethylenes

The fracture toughness of commercial linear low-density polyethylenes (LLDPE) has been found to be extraordinarily high relative to commercial low-density (LDPE) and high-density (HDPE) polyethylenes in previously reported investigations. The present investigation shows that this extraordinary fracture toughness cannot be explained by differences in molecular structure variables, such as molecular weight, long-chain and short-chain branching, fractional crystallinity, and comonomer content. Instead, the presence of a second soft phase, which was extractable with a weak solvent, in a hard semicrystalline matrix was discovered by morphological investigations of LLDPE resins. This second phase arises from the extreme compositional heterogeneity of the copolymers which comprise these LLDPE resins. No evidence for a similar morphological entity was found in LDPE and HDPE resins. This finding provides persuasive evidence that this very-low-crystallinity second phase performs a function similar to that of the rubberlike second phase in other high impact resins and, thus, leads to the observed extraordinary fracture toughness of LLDPE resins. Evidence for the nature and existence of this second phase is given from temperature-rising elution fractionation and scanning electron microscopy investigations.     

烯烃聚合中金属化合物间的链转移反应

烯烃聚合过程中, 金属化合物之间快速可逆的链转移反应是一个重要和有用的反应, 它不仅影响催化剂的活性和实现对聚合物分子量的控制, 还可以得到长链烷基金属化合物, 进而通过后续转化得到特种聚烯烃材料, 如官能团化聚烯烃和多嵌段聚烯烃共聚物. 综述了这一方面的主要发展情况.     

Preparation and Characterization of DGEBA/EPN Epoxy Blends with Improved Fracture Toughness

The physical and mechanical properties of blends composed of two kinds of epoxy resins of different numbers of functional groups and chemical structure were studied.One of the resins was a bifunctional epoxy resin based on diglycidyl ether ofbisphenol A and the other resin was a multifunctional epoxy novolac resin.Attempt was made to establish a correlation between the structure and the final properties of cured epoxy samples.The blend samples containing high fraction of multifunctional epoxy resin showed higher solvent resistance and lower flexural modulus compared with the blends containing high fraction of bifunctional epoxy resin.The epoxy blends showed significantly higher ductility under bending test than the neat epoxy samples.The compressive modulus and strength increased with increasing of multifunctional epoxy in the samples,probably due to enhanced cross-link density and molecular weight.Morphological analysis revealed the presence of inhomogeneous sub-micrometer structures in all samples.The epoxy blends exhibited significantly higher fracture toughness (by 23％ at most) compared with the neat samples.The improvement of the fracture toughness was attributed to the stick-slip mechanism for crack growth and activation of shear yielding and plastic deformation around the crack growth trajectories for samples with higher content of bifunctional epoxy resin as evidenced by fractography study.     

Influence of surface roughness on tribological and mechanical properties of micro-milled and laser ablated poly (methyl methacrylate) PMMA organic glass

Poly (methyl methacrylate) organic glass is used in aircraft windshield application; these structures should have better fatigue and fracture resistance to yield good service life. The tendency towards achieving these properties is lost during manufacturing process. This study aims to determine the effect of grooving on PMMA Organic glass. The grooves are manufactured using two different processes namely Micro-Milling (MM) and Laser Ablation (LA). The tribological properties of laser ablated PMMA (LA-PMMA) and micro-milled PMMA (MM-PMMA) were studied using Pin-on-disc tribometer. The grooved surface roughness of both MM-PMMA and LA-PMMA samples has decreased with increase in wear time, whereas after reaching minimum roughness the coefficient of friction has increased; due to higher adhesion between polymer and sliding metal. The tensile properties of differently machined samples have not shown significant difference; whereas the fracture toughness values were higher with LA-PMMA samples. This effect indicated LA-PMMA had greater capacity to resist crack propagation compare to MM-PMMA samples. Similarly the fatigue endurance limit was found higher with LA-PMMA compared to MM-PMMA, due to better finish of LA-PMMA. Further, the microscopic analysis of laser grooved sample before and after fracture have also shown smoother surface and less conic shapes (fracture point) compare to MM-PMMA.     

Influence of thermoplastic starch plasticized with biodiesel glycerol on thermal properties of pp blends

Plastics have been used in short-life products, which have presented harmful consequences for the nature, because of the low degradation rate reached by the most common polyolefins. This work evaluates the mechanical and thermal properties of pure iPP, plasticized starch (TPS) with biodiesel (TPS_Bio) or commercial (TPS_Com) glycerols, and their blends (iPP/TPS_Plas). The addition of TPS_Plas caused an increasing on the cristallinity of iPP, mainly for the compositions 90/10 and 80/20, probably due to morphological alterations such as crosslinking, that may have modified the molecular arrangement of the iPP in the presence of glycerol.     

Fracture behavior of core-shell rubber-modified crosslinkable epoxy thermoplastics

The fracture behavior of a core-shell rubber (CSR) modified cross-linkable epoxy thermoplastic (CET) system, which exhibits high rigidity, highT _g, and low crosslink density characteristics, is examined. The toughening mechanisms in this modified CET system are found to be cavitation of the CSR particles, followed by formation of extended shear banding around the advancing crack. With an addition of only 5 wt.% CSR, the modified CET possesses a greater than five-fold increase in fracture toughness (G _IC) as well as greatly improved fatigue crack propagation resistance properties, with respect to those of the neat resin equivalents. The fracture mechanisms observed under static loading and under fatigue cyclic loading are compared and discussed.     

结构可控的功能化聚烯烃设计与合成

聚烯烃的功能化是聚烯烃研究领域的热点,设计和合成结构可控的功能化聚烯烃 是目前聚烯烃功能化的主要研究方向.本文首先对功能化聚烯烃进行结构上的归纳分类,然后针对不同结构的功能化聚烯烃,分别综述了其设计与合成方面近年来的研究进展,并展望了聚烯烃功能化研究的前景.     

Misorientation mapping for visualization of plastic deformation via electron back-scattered diffraction.

The ability to map plastic deformation around high strain gradient microstructural features is central in studying phenomena such as fatigue and stress corrosion cracking. A method for the visualization of plastic deformation in electron back-scattered diffraction (EBSD) data has been developed and is described in this article. This technique is based on mapping the intragrain misorientation in polycrystalline metals. The algorithm maps the scalar misorientation between a local minimum misorientation reference pixel and every other pixel within an individual grain. A map around the corner of a Vickers indentation in 304 stainless steel was used as a test case. Several algorithms for EBSD mapping were then applied to the deformation distributions around air fatigue and stress corrosion cracks in 304 stainless steel. Using this technique, clear visualization of a deformation zone around high strain gradient microstructural features (crack tips, indentations, etc.) is possible with standard EBSD data.     

Catechol‐Functionalized Polyolefins

The incorporation of comonomers during ethylene polymerization can efficiently modulate important material properties of the polyolefins. Utilizing bioresourced comonomers for the generation of high‐performance polyolefin materials is attractive from a sustainability point of view. In this contribution, bioresourced eugenol and related comonomers were incorporated into polyolefins through palladium‐catalyzed copolymerization and terpolymerization reactions. Importantly, high‐molecular‐weight catechol‐functionalized polyolefins can be generated. The introduction of different metal ions induces efficient interactions with the incorporated catechol groups, leading to enhanced mechanical properties and self‐healing properties. Moreover, the catechol functionality can greatly improve other properties such as surface properties, adhesion properties, and compatibilizing properties. The catechol‐functionalized polyolefin was demonstrated as a versatile platform polymer for accessing various materials with dramatically different properties.     

The effects of physical aging in polycarbonate

The effects of physical aging below the glass transition temperature on selected properties of polycarbonate have been studied. Changes in tensile yield strength, post yield stress drop, and fracture toughness as a result of annealing at 120°C for 240 h have been measured and are related to changes in free volume as measured by positron annihilation lifetime spectroscopy. The free volume concentration remains constant during the aging heat treatment at 120°C but decreases after cooling due to aging. The relationship between free volume changes and physical property changes is discussed in terms of molecular conformations and fracture mode. The effect of aging on fracture morphology is presented to aid interpretations of fracture mode.     

Polyolefin/layered silicate nanocomposites with functional compatibilizers

Polymer nanocomposites containing layered silicates have been considered as a new generation of composite materials due to their expected unique properties attributed to the high aspect ratio of the inorganic platelets. Nevertheless, addition of layered silicates to polyolefins mostly results in phase separated systems because of the incompatibility of the silicates with the non-polar polyolefins. Functional compatibilizers are required to enhance the interactions and alter the structure from phase separated micro-composites to intercalated and exfoliated nanocomposites. Commercial macromolecular compatibilizers (mainly maleic-anhydride-functionalized polyolefins) are most commonly used to improve the interfacial bonding between the fillers and the polymers whereas specifically synthesized functional homopolymers or copolymers have been utilized as well. In this article, we are reviewing a number of investigations, which studied the influence on the composite structure of various parameters like the compatilizer to inorganic ratio, the type and content of the functional groups and the molecular weight of the functional additive, the miscibility between the matrix polymer and the compatibilizer, the kind of surfactants modifying the inorganic surface, the processing conditions, etc. The most important results obtained utilizing maleic-anhydride-functionalized polyolefins are discussed first, whereas a summary is presented then of the studies performed utilizing other functional oligomers/polymers. X-ray diffraction and transmission electron microscopy studies supported by rheology indicate that the most important factor controlling the structure and the properties is the ratio of functional additive to organoclay whereas the miscibility between the matrix polymer and the compatibilizer is a prerequisite.     

Examination of polyolefins-organic compounds interactions by inverse gas chromatography

The investigations of interactions between polyolefins and test solutes at temperatures 58–122°C were carried out in the work. The test solutes were intentionally selected as representatives of the most important groups of compounds occurring in technological oils, which may be used as additives in conditions of industrial decomposition of polyolefins in Poland. For this purpose both the Flory-Huggins theory and inverse gas chromatography (IGC) were used. On the basis of retention data the values of both interaction and solubility parameters of analyzed polymers were determined. Solubility parameter δ and interaction parameter χ are related to some heat quantities e.g. excess free energy of mixing. It was observed influence of molecular mass and existence of chain branches on the values of the parameters. The obtained values allowed determination of influence of composition change of typical technological oils on their interactions with polymers and, at the same time, on course of charge preparation in these processes.     

Multidimensional analytical protocols for the fractionation and analysis of complex polyolefins

Although produced from simple monomers that contain just carbon and hydrogen, polyolefin have complex molecular structures that are characterized by distributions in molar mass, chemical composition, and branching. Accordingly, a variety of advanced analytical techniques are needed for the comprehensive characterization of the molecular heterogeneity of polyolefins. These include different fractionation, spectroscopic, and thermal analysis methods. Very frequently, method couplings such as two-dimensional liquid chromatography or the coupling of crystallization- and column-based techniques are required. This review presents the current state of the art in multidimensional analysis of complex polyolefins. It discusses methods for bulk analysis as well as different analytical and preparative fractionation protocols. For different types of polyolefins it is shown that a preparative fractionation according to chemical composition/branching or molar mass helps to reduce the molecular complexity of the sample. Sample libraries can be obtained that may have narrow distributions regarding one molecular parameter. A detailed investigation of such library samples regarding other (broadly distributed) molecular parameters helps to fully explore the molecular heterogeneity of a complex sample.     

Influence of PCL on the epoxy workability,insights from thermal and spectroscopic analyses

Epoxy compound based on diglycidyl ether of bisphenol A (DGEBA), methyl tetrahydrophthalic anhydride (MTHPA) as hardener and 2,4,6-tris (dimethylaminomethyl) phenol (DEH 35) as catalyzer, at 100/87/5 as fixed concentration was successfully processed. Aiming workable thermoset, thermoplastic Polycaprolactone (PCL) was added at 10, 20 and 30 phr contents to the epoxy compound. Analyses of Fourier transform infrared spectroscopy (FTIR), differential scanning calorimetry (DSC) and optical microscopy (OM) were conducted in order to obtain evidences from chemical interactions, curing kinetics and phase separation. From FTIR spectra partially miscibility between Epoxy and PCL can be assumed, mainly due to the hydrogen bonding between PCL carbonyl and epoxy hydroxyl, whereas after reaching epoxy's solubility limit PCL segregates and it is suggested separated phases take place through spinodal decomposition (Kinloch et al., 1994) [1] and nucleation and growth (NG) mechanisms which depend on temperature and raw material concentrations, as illustrated in OM images. Curing kinetics followed through released heat during DSC scans, indicated decreased crosslinking density upon PCL addition, as also lower Tg related to neat epoxy. Overcoming epoxy brittle fracture, rough surface fracture images with toughening character were captured from epoxy/PCL. Evidences of workable epoxy/PCL compounds are provided and related results presented in this work offer reliable tools to determine the exact aimed degree of crosslinking widening processing window to desired application.     

Development of high temperature comprehensive two-dimensional liquid chromatography hyphenated with infrared and light scattering detectors for characterization of chemical composition and molecular weight heterogeneities in polyolefin copolymers

The application of high temperature comprehensive two-dimensional (2D) liquid chromatography for quantitative characterization of chemical composition and molecular weight (MW) heterogeneities in polyolefins is demonstrated in this study by separating a physical blend of isotactic-polypropylene, ethylene-random-propylene copolymer, and high density polyethylene. The first dimension separation is based on adsorption liquid chromatography that fractionates the blend from low to high ethylene content. The second dimension is size-exclusion chromatography connected with light scattering (LS) and infrared (IR) detectors. The IR detector shows desired sensitivity and linearity for monitoring analyte concentrations in the eluent after 2D separations. In addition, the compositions of the analytes are also determined from the ratio of two IR absorbances at the specified wavelength regions, an absorbance for measuring the level of methyl groups in polyolefins and another absorbance for measuring concentration. The LS detector is used to determine absolute molecular weight of the analytes from the ratio of the light scattering signal to the IR concentration signal. The ability to obtain concentration, chemical composition, and MW of polyolefins after 2D separation provides new opportunities to discover structure-property relationships for polyolefins with complex structures/architectures.