Toughened glass-ceramics containing ZrO2 and Al2O3 prepared by the sol-gel process from metal alkoxides

Glasses of compositions 5ZrO₂·5SiO₂(ZS), 5ZrO₂·Al₂O₃·4SiO₂(ZAS) and 5 5ZrO₂·0.5Al₂O₃·0.5Na₂O·4SiO₂(ZANS) were prepared by the sol-gel process from metal alkoxides and sintered to make glass-ceramics. Tetragonal ZrO₂ was precipitated by heat treatment at 900 to 1300°C. The activation energy for tetragonal ZrO₂ crystal growth was extremely high in Al₂O₃ containing glasses. ZAS and ZS were sintered to the near theoretical densities above 1200°C, at which the predominant phase was tetragonal ZrO₂. On the other hand, for ZANS, high densification was not attained owing to the large pores enclosed by the glass phase. Strength and fracture toughness increased with the densification and the crystal growth of tetragonal ZrO₂, reaching 450 MPa and 9 MN/m^1.5, respectively.     

TiO2-SiO2 monolithic glass formation from sol-gel

This study demonstrates that hydrolysis should be carried out in a step manner in gel synthesis. The key to the increase in the amount of water added is the control of the hydrolysis rate of Ti(OC₄H₉)₄. The hydrolysis of Si(OC₂H₅)₄ can be carried out at about 75°C. The amount of added water (γ_WI), which varied with TiO₂ content (in mol%), was about 64–88% of the total amount of added water. The hydrolysis reaction should be performed at room temperature while Ti(OC₄H₉)₄ is added. The total amount of added water (γ_W) is related to the amount of solvent (R). For example, if TiO₂ is 40mol%, γ_W will vary from 3.2 to 8.0 when R varies from 0.8 to 2.0. The amount of added water was affected by the distribution of solvent in the metal alkoxides. The amount of added water can be increased when R_Si(OC2H5)4 = 1, R_Ti(OC4H9)4 > 1. The rate of rise in temperature of the thermolysis of the dried gel should be less than 10°C per hour, and the heat treatment temperatyre is related to the TiO₂ content (in mol%). Gel glasses without devitrification can only be obtained by thermolysis at 600°C from the gel with no less than 20 mol% TiO₂.     

Preparation and characterization of ZrO2-SiO2 binary films for planar optical waveguides

ZrO₂-SiO₂ binary films for active optical waveguides were prepared by the sol-gel method with zirconium oxychloride and tetraethoxysilane as precursors. The main factors that influence the film thickness and refractive index have been found. The relationship between the film refractive index composition and heat treatment temperature has been determined. The continuous tuning of the thickness and refractive index of the thin films has also been achieved, which will open up new possibilities in the development of active optical waveguides.     

Electrical conductivity of NbN-SiO2 films obtained by ammonolysis of Nb2O5-SiO2 sol-gel derived coatings

The studies of electrical conductivity of NbN-SiO₂ films are reported. To obtain these films, sol-gel derived xNb₂O₅-(100 − x)SiO₂ (where x = 100, 90, 80, 70, 60, 50 mol%) coatings were nitrided at 1200 °C. The nitridation process leads to the formation of some disordered structures, with NbN metallic grains dispersed in insulating SiO₂ matrix. The structure of the samples was studied using X-ray diffraction (XRD) and atomic force microscopy (AFM). The electrical conductivity was measured with the conventional four-terminal method in the temperature range from 5 to 280 K. The superconducting transition was not observed even for the sample that does not contain silica. All the samples exhibit negative temperature coefficient of resistivity. The results of conductivity versus temperature may be described on the grounds of a model proposed for a weakly disordered system.     

Structure of Ni/SiO2 films prepared by sol-gel dip coating

The sol-gel dip coating technique has been used to deposit composite oxide films (NiO)_x(SiO₂)_1−x with x = 0.1 on silicon wafers. Single and multilayer coatings allowed a variation of the film thickness from 70 to 400 nm. Film morphology, atomic structure and atomic composition have been investigated by transmission electron microscopy (TEM) and Rutherford backscattering spectrometry (RBS). The local environment of the Ni atoms was characterized by extended X-ray absorption fine structure (EXAFS). The samples were studied in the as-prepared state and after annealing in H₂ at 600 °C for 1 h. The structural and chemical state evolution of clusters present inside the silica matrix is discussed in terms of out-of-equilibrium reaction processes specific to low-dimensional objects and superficial effects.     

Al2O3-TiO2 and Al2TiO5 ceramic materials by the sol-gel process

Ceramic materials with a very low thermal expansion coefficient are synthesized by the sol-gel process. The binary gel is obtained by hydrolysis and polycondensation reactions of organometallic compounds of aluminium and titanium. The thermal evolution of the amorphous powder is followed by DTA and TGA measurements. Structural evolution is followed using X-ray diffraction. The crystallization of the TiO₂ rutile and Al₂O₃ corindon starts at 700 and 900°C respectively. The transformation of Al₂O₃ and TiO₂ into Al₂TiO₅ appears between 1200 and 1300°C. The densification of the powder is performed by the hot pressing process. The shrinkage of the powder was previously followed by dilatometric measurements. The physical properties of the final material are studied as a function of pressing parameters.     

Hydrolytic resistance of Na2O---B2O3---SiO2 gels prepared by sol-gel process

Alkoxide derived gels were prepared in the system Na₂O---B₂O₃---SiO₂. The gel compositions were situated in the liquid-liquid immiscibility area of the phase equilibrium diagram.

Hydrolytic resistance tests were performed on the gels heat-treated at temperatures ranging between 120 to 850 °C. The Na₂O, B₂O₃ and SiO₂ extracted from the attack gels were analyzed. The experimental results indicate that the amount of B₂O₃ has a significant influence on the chemical durability of the heat-treated gels. At temperatures of 850 °C the greater the B₂O₃ mol% the greater are the amounts of Na₂O and B₂O₃ extracted. Different behaviour was observed for gels heat-treated at 600 °C where the amounts of B₂O₃ and Na₂O extracted slightly increases as the B₂O₃ mol% increases. Small amounts of extracted SiO₂ were always observed.

These results are complemented with other measurements so that an explanation of the controlling mechanism is given.     

Investigation of the structure evolution process in sol-gel derived CaO-B2O3-SiO2 glass ceramics

A sol-gel method was used to prepare CaO-B₂O₃-SiO₂ (CBS) glass powder for making low-temperature cofired ceramics. This paper was focused on the mechanism of hydrolysis and polymerization and also on the structural evolution of xerogel at various temperatures. The xerogel was transformed into glass ceramics containing CaSiO₃ and CaB₂O₄ crystalline phases through nucleation and crystallization processes. The results indicated that the xerogel exhibits [BO₄] or [SiO₄] based three-dimensional network structure whose interstices Ca ions fill in, which becomes more orderly and stable after heat treatments. The CBS glass ceramics through controlled crystallization have a potential as electronic packaging materials.     

Considerations on the structure and physical properties of B2O3-SiO2 and GeO2-SiO2 glasses

Data of density, refractive index and thermal expansion coefficient for B₂O₃-SiO₂ and GeO_2-SiO₂ glasses have been analyzed. The volumes of the structural units are the same found for the vitreous B₂O₃, GeO₂ and SiO₂. The volume of any structural unit is constant over the entire composition region of the glass system. The same has been found for the differential refraction and unit refraction of the structural units in these glasses. Different features are observed for the differential expansion of the structural units. There is a considerable change with composition in the differential expansion of BO₃, GeO₄ and SiO₄ units. The effect is attributed to a change in the asymmetry of vibrations with the number of Si-O-B or Si-O-Ge linkages in the matrix. The thermal expansion coefficient is mainly determined by the contribution of B₂O₃ or GeO₂ in the concerned glasses.     

Properties of ZrO2---Al2O3 composite powders prepared from Zr---Al metallo-organic compounds

Zr---Al metallo-organic compounds (zircoaluminates), having (CH₂)₄COOH, (CH₂)₁₂CH₃ and (CH₂)₂NH₂ as the organofunctional groups, were treated preliminary by (1) spray-drying, (2) gelation of addition of 10% NH₄OH aqueous solution followed by spray-drying and (3) rotary evaporation under a reduced pressure. After the treatment they were heated in air to prepare ZrO₂---Al₂O₃ composite powders. The IR and DTA profiles for the treated compounds indicated that the procedures modified the structures for the zircoaluminates. The stability of tetragonal ZrO₂ for the ZrO₂---Al₂O₃ composite powder were dependent on the modification in the structure for the zircoaluminates. Balloon shaped particles, 0.5–2 μm in diameter, were obtained through procedure (1) and spherical particles, 1–4 μm in diameter, through (2). Tetragonal ZrO₂ grains, 0.1–0.2 μm in diameter, were dispersed in the particles when heated at 1400°C.     

Gradient-index glass rods of PbO---K2O---B2O3---SiO2 system prepared by the sol-gel process

A glass rod of the PbO---K₂O---B₂O₃---SiO₂ system having a radial gradient of refractive index has been prepared by the sol-gel process using aqueous solutions of lead acetate and potassium nitrate as the sources for index-modifying cations. A gel prepared by gelatinizing a sol from the mixture of tetramethoxysilane, tetraethoxysilane, and the aqueous solutions of boric acid and lead acetate was placed in an aqueous solution of potassium nitrate to form the concentration gradient of modifier cations by diffusion through the micropores of the gel. The glass rod of about 7 mm in diameter obtained by drying and sintering the gel had a refractive index of parabolic profile changing from the center toward the perimeter with a maximum difference of about 0.04.     

Structural and optical properties of thin films prepared from surface modified ZrO2

This paper describes the preparation and characterization of ZrO₂ thin films deposited on silicon wafer by spin coating method. Nanocrystalline ZrO₂ was synthesized by hydrothermal method using zirconium (IV)-n-propoxide as a precursor material. Surface of the ZrO₂ particles was then modified with 2-acetoacetoxyethyl methacrylate used as a copolymer for coatings. The optical properties, nanostructure and surface morphology of the thin films prepared from surface modified ZrO₂ nanoparticles were examined by optical spectroscopy, X-ray diffraction and scanning electron microscopy, respectively. It was found that the films deposited on silicon wafer have crystalline structure of monoclinic (111) at temperature of 150 °C. It was observed that films depict very dense material that does not present any granular or columnar structure. It was found that optical transparency of thin ZrO₂ films distributed in the range of 30-40 percent in the spectral range 400-800 nm. Refractive index of ZrO₂ films were determined as functions of ZrO₂ content and it was found that the refractive index increases from 1.547 to 1.643 with increased ZrO₂ content.     

Hydrothermal precipitation of ZrO2 powder

Since 1980 much attention has been payed to hydrothermal processing. There are several papers related to hydrothermal fine Zirconia powders by authors 1), 2), 3) and 3).

The authors 3) prepared ZrO₂ and Y₂O₃-ZrO₂ powders under hydrothermal conditions. Several methods were used to prepare fine ZrO₂ powders under hydrothermal conditions: hydrothermal precipatation, hydrothermal crystallization, hydrothermal oxidation, hydrothermal decomposition, hydrothermal synthesis, hydrothermal anodic oxidation, RESA (reactive electrode submerged arc) process, etc.

This paper describes hydrothermal precipatation processing of ZrO₂ and Y-ZrO₂ powder.     

Synthesis, characterization and activity of Ru/SiO2 catalysts prepared by the sol-gel method

The preparation of ruthenium catalysts by the sol-gel method is described. The preparation consists of adding the active metal to a sol which, by hydrolysis and codensation reactions turns into a gel. The catalytic activity for benzene hydrogenation shown by these catalysts is higher than that of catalysts prepared by impregnation of a commercial silica. A superior resistance to catalytic autodeactivation is observed for catalysts prepared by this method.     

Non-isothermal crystallization kinetics of ZnO-BaO-B2O3-SiO2 glass

Glass of composition 40SiO₂-30BaO-20ZnO-10B₂O₃ (mol%) was made by conventional melting and casting process. Crystallization kinetics of above glass has been investigated under non-isothermal conditions, using the formal theory of transformations for heterogeneous nucleation. The procedure is applied to the experimental data obtained by differential thermal analysis (DTA), using continuous-heating techniques. The crystallization results are analyzed, and both the activation energy of crystallization process as well as the crystallization mechanism is characterized. Dilatometric measurement of this glass was also done and data obtained was used to calculate the viscosity of the formed glass. Development of crystalline phases on thermal treatments of the glass at various temperatures has been analyzed by X-ray diffraction. Microstructure of the crystalline phases was investigated by scanning electron microscopy (SEM) and the development of various structural features with variation in heat treatment cycle was observed. The nucleation and growth of these phases in the matrix of glass has been described and discussed.     

Study of the structural insertion of Al in the Al2O3-SiO2 and Nd2O3-Al2O3-SiO2 glass systems

Glasses in the Al₂O₃-SiO₂ and Nd₂O₃-Al₂O₃-SiO₂ systems were prepared by the sol-gel method. The gel-glass evolution was studied using near-infrared (NIR) and ultraviolet-visible (UV-VIS) spectrophotometry, X-ray diffraction (XRD), scanning electron microscopy (SEM), Fourier infrared spectroscopy (FTIR) and nuclear magnetic resonance spectroscopy (NMR). The results obtained indicate a relationship between the sample compositions, the treatment temperature and the Al coordination. In the samples of the Nd₂O₃-Al₂O₃-SiO₂ system the densification of the structure, when the treatment temperature increases, leads to the segregation of neodymium oxide particles.     

Multilayer SiO2 and TiO2 coatings on glasses by the sol-gel process

Glass films of pure SiO₂ and TiO₂ have been prepared on sodalime silica flat slide glasses by the sol-gel process using the dip-coating technique from TEOS and Ti(OC₃H₇)₄ solutions. The various parameters such as chemicals concentrations, viscosity, type of catalyst, withdrawal speed and temperature of densification leading to the obtention of good and adherent coatings with definite film thicknesses are reported. The same technique has been used for the depositon of layers of colored films SiO₂---M_xO_y (M = Co, Mn, Nd and Cr). Brilliant yellow coatings have been obtained with TiO₂---CeO₂.     

Preparation of CeO2-TiO2 coatings by the sol-gel process

Yellow coatings have been prepared from titanium tetraisopropoxide and cerium chloride by the sol-gel dip-coating process, and the transmittance, chromaticity, thickness and acidic durability of the coating films produced on glass or aluminum were studied. The effects of the pH of the solution on the preparation of the transparent and homogeneous coating films were studied by adding the alkali or acid, and as a result transparent and homogeneous yellow coating films were prepared by dipping the substrate in a solution containing acetic acidic solution. The acidic durability of the aluminum foil was improved by dip-coating the brilliant yellow CeO₂-TiO₂ coating three times.     

Thermo-optic properties of B2O3 doped Li2O-Al2O3-SiO2 glass-ceramics

Reduction in the temperature coefficient of the optical path length, dS/dT of Li₂O-Al₂O₃-SiO₂ glass-ceramics with near-zero thermal expansion coefficient was attempted using control of the temperature coefficient of electronic polarizability, ?, and the thermal expansion coefficient, α. The dS/dT value of 2.6 mol% B₂O₃-doped glass-ceramic was 12.5  × 10⁻⁶/°C, which was 0.9 ×  10⁻⁶/°C smaller than that of B₂O₃-free glass-ceramic. On the other hand, reduction in dS/dT through B₂O₃ doping was not confirmed in precursor glasses. Results showed that reduction in dS/dT of the glass-ceramic through B₂O₃ doping is caused by the reduction in ?. The reduction in ? from B₂O₃ doping was probably attributable to numerical reduction in non-bridging oxide ions with larger ? value by the concentration of boron ions in the residual glass phase. In addition, application of hydrostatic pressure during crystallization was effective to inhibit precipitation of β-spodumene solid solution, which thereby decreases dS/dT. The dS/dT value of B₂O₃-doped glass-ceramic crystallized under 196 MPa was 11.7 ×  10⁻⁶/°C. That value was slightly larger than that of silica glass. The α value of this glass-ceramic was smaller than that of silica glass.     

Refractive index-structure correlations in Na2O-Al2O3-SiO2 glasses

The current structural models have been used to analyse the refractive index data of Na₂O-Al₂O₃-SiO₂ glasses (Al₂O₃/Na₂O?1). The SiO₂ content is the sole factor that controls the refractive index. Values could be obtained for the factors with which each structural unit contributes in the refractive index. The content of Al₂O₃ or Na₂O has no effect on the refractive index. The factors (differential refraction) are constant and do not change with composition. They have the same values for Na₂O-SiO₂ glasses. The differential refraction of a structural unit increases linearly with increasing the number of non-bridging oxygen ions. The difference of the contribution to the refractive index from a silicate unit to the next equals to a half of that for AlO₄ tetrahedron. The effect could be attributed to the change in both the concentration and differential refraction of structural units. The obtained factors for the structural units are useful in calculating the refractive index with a high degree of accuracy.