Polyelectrolyte-surfactant complex as a template for the synthesis of zeolites with intracrystalline mesopores

Mesoporous zeolite silicalite-1 and Al-ZSM-5 with intracrystalline mesopores were synthesized with polyelectrolyte-surfactant complex as the template. Complex colloids were first formed by self-assembly of the anionic polymer poly(acrylic acid) (PAA) and the cationic surfactant cetyltrimethylammonium bromide (CTAB) in basic solution. During the synthesis procedure, upon the addition of the silica source, microporous template (tetrapropylammonium hydroxide), and NaCl, these PAA/CTA complex colloids underwent dissociation and gave rise to the formation of hollow silica spheres with mesoporous shells templated by CTAB micelles and PAA domains as the core. Under hydrothermal treatment, the hollow silica spheres gradually merged together to form larger particles with the PAA domains embedded as the space occupant, which acted as a template for intracrystalline mesopores during the crystallization of the zeolite framework. Amphiphilic organosilane was used to enhance the connection between the PAA domain and the silica phase during the synthesis. After calcination, single crystal-like zeolite particles with intracrystalline mesopores of about 5-20 nm were obtained, as characterized by X-ray diffraction, scanning electron microscopy, transmission electron microscopy, and N(2) adsorption measurements. With the addition of an aluminum source in the synthesis, mesoporous zeolite Al-ZSM-5 with intracrystalline mesopores was also synthesized, and enhanced catalytic property was observed with mesoporous Al-ZSM-5 in acetalization of cyclohexanone with methanol.     

Synthesis of Hierarchical MOR-Type Zeolites with Improved Catalytic Properties

Hierarchical MOR-type zeolites were synthesized in the presence of hexadecyltrimethylammonium bromide (CTAB) as a porogen agent. XRD proved that the concentration of CTAB in the synthesis medium plays an essential role in forming pure hierarchical MOR-type material. Above a CTAB concentration of 0.04 mol·L⁻¹, amorphous materials are observed. These hierarchical mordenite possess a higher porous volume compared to its counterpart conventional micrometer crystals. Nitrogen sorption showed the presence of mesoporosity for all mordenite samples synthesized in the presence of CTAB. The creation of mesopores due to the presence of CTAB in the synthesis medium does not occur at the expense of zeolite micropores. In addition, mesoporous volume and BET surface seem to increase upon the increase of CTAB concentration in the synthesis medium. The Si/Al ratio of the zeolite framework can be increased from 5.5 to 9.1 by halving the aluminum content present in the synthesis gel. These synthesized hierarchical MOR-type zeolites possess an improved catalytic activity for n-hexane cracking compared to large zeolite crystals obtained in the absence of CTAB.     

Crystalline Vanadium Pentoxide with Hierarchical Mesopores and Its Capacitive Behavior

Crystalline vanadium pentoxide with hierarchical mesopores was synthesized by using a CTAB/BMIC cotemplate (CTAB=cetyltrimethylammonium bromide, BMIC=1‐butyl‐3‐methylimidazolium chloride). The material was fully characterized by SEM, TEM, N₂ adsorption–desorption, XRD, XPS, and CV methods. By elaborate adjustment of the template proportions, the distribution and size of the hierarchical pores were tuned successfully. CTAB cationic surfactant contributed more to the larger mesopores, whereas BMIC ionic liquid was beneficial in forming the smaller nanopores. The vanadium‐containing anions combined with CTA⁺ micelles and BMI⁺ rings through electrostatic interactions. The CTA⁺–O(VO)O^?–BMI⁺ entities built up an orderly array, which finally formed the hierarchical mesoporous framework during thermal treatment. The mesoporous vanadium pentoxide directed by the cotemplate of CTAB/BMIC=1:1 showed many orderly crystalline structures and demonstrated a large capacitance (225 F g^?1); it is thus a promising material for electrochemical capacitors. Two alternative solutions to the disappearance of capacitance due to insertion of K⁺ are proposed in view of possible future applications.     

Dual‐Mesoporous ZSM‐5 Zeolite with Highly b‐Axis‐Oriented Large Mesopore Channels for the Production of Benzoin Ethyl Ether

Dual‐mesoporous ZSM‐5 zeolite with highly b axis oriented large mesopores was synthesized by using nonionic copolymer F127 and cationic surfactant CTAB as co‐templates. The product contains two types of mesopores—smaller wormlike ones of 3.3 nm in size and highly oriented larger ones of 30–50 nm in diameter along the b axis—and both of them interpenetrate throughout the zeolite crystals and interconnect with zeolite microporosity. The dual‐mesoporous zeolite exhibits excellent catalytic performance in the condensation of benzaldehyde with ethanol and greater than 99 % selectivity for benzoin ethyl ether at room temperature, which can be ascribed to the zeolite lattice structure offering catalytically active sites and the hierarchical and oriented mesoporous structure providing fast access of reactants to these sites in the catalytic reaction. The excellent recyclability and high catalytic stability of the catalyst suggest prospective applications of such unique mesoporous zeolites in the chemical industry.     

One-step synthesis of hierarchical zeolite beta via network formation of uniform nanocrystals

A hierarchical mesoporous network of zeolite beta with very high micropore as well as mesopore volume was synthesized without the need of a porogen at near 100% yield in the form of easily retrievable micrometer-sized particles. This was achieved by a dense-gel synthesis utilizing steam-assisted conversion (SAC) to induce a burst of nucleation. During the first phase of the synthesis, individual, evenly sized zeolite beta nanoparticles are formed that subsequently condense into a porous network displaying uniform mesopores. The final product consists of hierarchical self-sustaining macroscopic zeolite aggregates assembled from 20 nm crystalline domains of zeolite beta. The small size of the zeolite crystals in the resulting materials gives rise to mesopores with dominant pore sizes of about 13 nm. Large surface areas between 630 and 750 m(2)/g and total pore volumes up to 0.9 mL/g were obtained without sacrificing the microporosity (usually larger than 0.20 mL/g). Crystallization conditions were optimized for different Si/Al ratios between 10 and 33. A complete conversion into hierarchical zeolite beta was achieved in only a few hours at 170-180 °C if the amount of water present during the steam-assisted conversion was adequately adjusted. This dense gel steam conversion process proves to be a highly efficient strategy for fabricating hierarchical zeolite beta networks in a single step.     

Fabrication of hierarchically porous silica nanospheres through sol–gel process and pseudomorphic transformation

Hierarchically porous silica nanospheres with well-defined morphology and uniform particle size had been synthesized through a multistep sol–gel method combined with pseudomorphic transformation in the presence of polyvinylpyrrolidone (PVP) and cetyltrimethylammoium bromide (CTAB) as dual template. The prepared materials were characterized by small-angle X-ray diffraction, transmission electron microscopy, scanning electron microscopy, and nitrogen physical adsorption techniques. The preparation process and the origin of hierarchical structure were also investigated. It had been shown that the hierarchical structure of synthesized materials comprises wormlike framework mesopores with diameters of about 3 nm and bubble-like pores with diameters of 20–30 nm. CTAB and PVP behave as dual-template and are responsible for the formation of the mesopores and big pores, respectively. Not only the porous structure, but also the morphology and particle size of hierarchical materials can be adjusted by controlling the addition of PVP. In addition, the formation process of hierarchically porous silica was investigated by transmission electron microscopy, FT-IR spectra and thermo-gravimetric curves and a possible synthetic mechanism had been proposed.     

利用双模板剂的多级孔ZSM-11分子筛的合成、表征和催化性能

ZSM-11与ZSM-5分子筛具有相似的孔道结构,通常表现出相似的催化性能,但近年来的研究发现,ZSM-11分子筛在某些反应过程具有明显优于ZSM-5的催化性能,因而逐渐引起科研界和工业界的广泛重视.但受其微孔尺寸的限制,在使用过程中往往容易积碳,并导致快速失活.为此,向微孔体系引入介孔制备多级孔ZSM-11分子筛是一种规避上述问题的有效方式.我们研究组前期已对分子筛进行碱处理脱硅及在该体系中加入CTAB制备多级孔分子筛进行了系统研究.在此基础上本文通过改变介孔模板剂十六烷基三甲基溴化铵(CTAB)和微孔模板剂四丁基溴化铵(TBABr)的摩尔比(R),采用一步法制备了一系列多级孔ZSM-11分子筛材料,并通过多种表征手段对材料的性质进行了系统研究.随着R值的增加,广角XRD测试结果表明,产物的结晶度逐渐下降,同时小角XRD测试结果表明产物中逐渐产生有序介孔相; XRF测试结果表明,产物的总包硅铝比呈上升趋势; SEM表征结果表明,首先棒状纳米晶团聚体形貌的ZSM-11分子筛的晶粒尺寸逐渐降低,随后晶粒之间插入无定形样品,直至最终产物几乎完全为无定形材料构成; TEM图片与上述表征结果一致,样品初始晶格条纹清晰且晶粒边缘规整,随后晶粒边缘开始弯曲不平,接着晶体样品中开始产生有序介孔材料,最终几乎完全变为有序介孔材料.综合上述表征结果和相关文献可推测,该有序介孔材料为类MCM-41材料.另外,我们采用N2物理吸附对材料的织构性质进行了考察,发现随着R值增大,产物的微孔减少,介孔增多.然而TEM结果表明,在类MCM-41产生之前,样品中介孔的增多并非来源于晶内孔,而是来源于晶粒之间的堆积孔,这是由于在合成过程中CTAB胶束嵌入ZSM-11的晶粒之间所导致.合成体系的碱度对产物的物化性质和织构性质也起了非常重要的作用.我们将这个体系与NaOH+CTAB对分子筛进行脱硅后处理体系进行了对比,发现虽然前者只能产生晶间孔而后者可产生晶内孔,但碱度对两者的作用相似,即降低碱度均可导致类MCM-41有序介孔相的产生.此外,还通过NH3-TPD和Py-IR技术对材料的酸性进行了考察.基于上述研究结果,提出了多级孔ZSM-11分子筛的形成机理.随着R值的变化,CTAB分别起了覆盖效应、胶束效应和模板效应.这些效应在合成多级孔ZSM-11分子筛过程中相互协同,同时又与TBABr的结构导向效应相互竞争,进而影响合成产物的孔结构、形貌、酸性以及用于二甲醚和苯烷基化的催化性能.     

Facile Synthesis of Hierarchical Nanosized Single-Crystal Aluminophosphate Molecular Sieves from Highly Homogeneous and Concentrated Precursors

The synthesis of hierarchical nanosized zeolite materials without growth modifiers and mesoporogens remains a substantial challenge. Herein, we report a general synthetic approach to produce hierarchical nanosized single-crystal aluminophosphate molecular sieves by preparing highly homogeneous and concentrated precursors and heating at elevated temperatures. Accordingly, aluminophosphate zeotypes of LTA (8-rings), AEL (10-rings), AFI (12-rings), and -CLO (20-rings) topologies, ranging from small to extra-large pores, were synthesized. These materials show exceptional properties, including small crystallites (30–150 nm), good monodispersity, abundant mesopores, and excellent thermal stability. A time-dependent study revealed a non-classical crystallization pathway by particle attachment. This work opens a new avenue for the development of hierarchical nanosized zeolite materials and understanding their crystallization mechanism.     

SAPO-34分子筛晶化过程的研究

采用XRD、SEM、ICP-AES和MAS NMR等手段系统地研究了SAPO-34分子筛在常规水热合成过程和干胶液相转化过程中的组成和骨架结构的变化.结果表明,常规水热合成法在制备SAPO-34分子筛过程中,硅溶胶缩聚和解聚速率快,活性硅物种数量较少,产品易出现杂晶;采用干胶液相转化法,固体硅源解聚速率较慢,活性硅物种数量逐步增加,SAPO-34分子筛成核和成长的速率得到了控制,抑制了杂晶相的生成,SAPO-34分子筛结晶度逐渐增加.     

Beta分子筛晶种法合成及其加氢脱氧性能

采用晶种法制备一系列Beta分子筛,考察了晶化温度和时间等因素对合成Beta分子筛的影响,并采用XRD、XRF、SEM、N₂物理吸附、TG-DSC等手段对产物进行表征,结果显示合成的Beta分子筛具有良好的结晶度、孔道结构、热稳定性和相近的硅铝比;通过对初始凝胶进行老化处理可加快Beta分子筛的晶化速率,产物晶粒尺寸变小、比表面积和孔容变大;在晶种-凝胶体系中加入少量有机模板剂,Beta分子筛的收率和热稳定性均有提升.NH₃-TPD和Pyridine-FTIR分析结果表明不存在有机模板剂的晶种-凝胶体系中合成的Beta分子筛催化剂有更多的总酸量和Brønsted酸的数量,使其在苯甲醚加氢脱氧反应中表现出高活性和环己烷选择性.     

The success of dual‐functional templating for synthesizing hierarchical analcime zeolite

Novel and innovative hierarchical analcime zeolites were prepared by adding a gemini surfactant which acted as a dual‐functional template. Through a one‐step hydrothermal process, a hierarchical analcime zeolite with abundant intracrystalline mesopores was synthesized. Powder X‐ray diffraction and N₂ adsorption–desorption data show that the mesoporous composites possess both a quite a number of mesopores and analcime structure. The results suggest that the dual‐functional template can be effective in the synthesis of hierarchical analcime zeolites.     

Facile Synthesis of Hierarchical Nanosized Single‐Crystal Aluminophosphate Molecular Sieves from Highly Homogeneous and Concentrated Precursors

The synthesis of hierarchical nanosized zeolite materials without growth modifiers and mesoporogens remains a substantial challenge. Herein, we report a general synthetic approach to produce hierarchical nanosized single‐crystal aluminophosphate molecular sieves by preparing highly homogeneous and concentrated precursors and heating at elevated temperatures. Accordingly, aluminophosphate zeotypes of LTA (8‐rings), AEL (10‐rings), AFI (12‐rings), and ‐CLO (20‐rings) topologies, ranging from small to extra‐large pores, were synthesized. These materials show exceptional properties, including small crystallites (30–150 nm), good monodispersity, abundant mesopores, and excellent thermal stability. A time‐dependent study revealed a non‐classical crystallization pathway by particle attachment. This work opens a new avenue for the development of hierarchical nanosized zeolite materials and understanding their crystallization mechanism.     

Preparation of hierarchical mesoporous Zn/HZSM-5 catalyst and its application in MTG reaction

The hierarchical mesoporous Zn/ZSM-5 zeolite catalyst was prepared by NaOH treatment and Zn impregnation, and its application in the conversion of methanol to gasoline (MTG) was studied. N2 adsorption-desorption results showed that the mesopores with sizes of 2–20 nm in HZ5/0.3AT was formed by 0.3 M NaOH alkali treatment. The zeolite samples after modification were also characterized by XRF, AAS, XRD, SEM and NH3-TPD methods. Zn impregnated catalyst Zn/HZ5/0.3AT exhibited dramatic improvements in catalytic lifetime and liquid hydrocarbons yield. The selectivity of aromatic hydrocarbons was also improved after Zn impregnation. It is suggested that the mesopores of Zn/HZ5/0.3AT enhanced the synergetic effect of Zn species and acid sites and the capability to coke tolerance, which were confirmed by the results of catalytic test and TGA analysis, respectively.     

Al-ITQ-13分子筛的快速合成及表征

通过设计首次提出针对ITQ-13分子筛晶化促进剂的合成策略,ITQ-13分子筛.通过X射线粉末衍射(XRD)、扫描电子显微镜(SEM)、N2吸附、原位红外(FTIR)及固体核磁(27Al NMR)等测试手段对ITQ-13分子筛的物化性能进行了表征,考察了晶化过程中结晶度的变化,得出了晶化过程的动力学参数,对晶化机理进行了探讨.结果表明:快速合成法与传统方法合成的ITQ-13分子筛具有相似的物化性能,并且可以合成含有更多骨架铝的ITQ-13分子筛;NO3-的加入通过极化憎水基团,加速SiOSi物质结合,降低ITQ-13分子筛的成核活化能以及生长活化能,从而可以提高晶化速率,缩短晶化时间至11 h.     

ZSM-5分子筛结晶度及晶粒大小的影响因素

以硅溶胶为硅源,偏铝酸钠为铝源,用晶种法制备ZSM-5分子筛.考察了物料混合方式、陈化时间、晶化时间、晶化温度、碱度和水量等对ZSM-5分子筛相对结晶度和晶粒大小的影响.用X射线衍射仪(XRD)、扫描电子显微镜(SEM)和激光粒度分析等对所合成样品进行了表征.结果表明:在一定的高碱度条件下形成高浓度的硅铝酸盐凝胶,才能合成出晶化良好的样品,ZSM-5分子筛是按固相机理形成的;合成ZSM-5分子筛的相对结晶度和平均颗粒度均随晶化温度的升高及硅铝酸盐凝胶浓度的增加而增大,在室温陈化24 h、180℃晶化12～24 h时相对结晶度最高,平均颗粒度基本上与陈化时间无关.     

Uniform hierarchical silica film with perpendicular macroporous channels and accessible ordered mesopores for biomolecule separation

Herein, we demonstrate that silica films with perpendicular macroporous channels and accessible ordered mesopores can be conveniently prepared. The hierarchical macroporous–mesoporous silica films are synthesized by using zinc oxide nanorod array as macroporous template and CTAB surfactant as mesoporous template. In basic surfactant-containing solution, ordered mesoporous silica shells homogeneously grow on the zinc oxide nanorod array. The growth of the mesostructures do not require any chemical modification for the zinc oxide nanorod, which opens a new way for preparing hierarchical silica films with perpendicular mesochannels. The prepared hierarchical macroporous–mesoporous silica films possess a uniform thickness of 2 mm, large perpendicular macropores with a length of 1.8 mm and a width of 80 nm, and accessible ordered mesopores. Separation experiment demonstrates that this macroporous–mesoporous film can effectively separate biomolecules with different sizes.     

Single-Crystalline MFI Zeolite with Sheet-Like Mesopores Layered along the a Axis

Designing a templating strategy for directing mesopore growth along different crystallographic directions is essential for fabricating two- or three-dimensional single-crystalline mesoporous zeolites. However, so far, mesopores formed in MFI zeolites by soft templates have mostly been generated by disrupting growth along the b axis; generating mesopores by disrupting growth along the a axis is rare. Herein, a single-crystalline mesoporous MFI zeolite (SCMMZ) with sheet-like mesopores layered along the a and b axes was synthesized using a triply branched surfactant with diquaternary ammonium groups connected to 1,3,5-triphenylbenzene by a six- and eight-carbon alkyl chain (TPB-6 and 8). The sheet-like mesopores were embedded in the MFI framework and were retained even after calcination. Molecular mechanics calculations provided evidence of low binding energy configurations of the surfactant that directed the growth of straight and zigzag channels along the b and a axes, respectively. The formation of nanosheets was attributed to the geometric matching of the arrangement of the aromatic groups to the zeolite framework.     

The aggregation behavior between anionic carboxymethylchitosan and cetyltrimethylammonium bromide: MesoDyn simulation and experiments

The aggregation behavior between carboxymethylchitosan (CMCHS) and cetyltrimethylammonium bromide (CTAB) is investigated by MesoDyn simulation and experimental techniques, for increasing CTAB concentrations. Mixed CMCHS/CTAB bulk aggregates are formed in the solution. Simulation results give the morphologies of aggregates clearly and illustrate the two stages for the formation of aggregates: the first stage is CTAB molecules aggregating on the CMCHS chain and the second stage is the equilibrium stage. A viscosity maximum and a hydrodynamic radius minimum at a certain CTAB concentration reveal the bridging structure of the polymer chains by the micelles. Transmission electron microscopy (TEM) images give the bridging structure clearly. At higher surfactant concentrations, light scattering and TEM show the existence of larger structures, whose size increases with CTAB concentration. According to the simulation and experimental results, the process of aggregate formation and aggregation mechanism are analyzed. Initially CMCHS and CTAB form network structure due to the bridge action of CTAB micelles, while the network structure disappears gradually and is replaced by ellipsoidal CMCHS/CTAB aggregate structure with CTAB concentration increasing.     

Endogenous growth of the population of reverse micelles

The coupling reaction between cetylbromide (CB) and trimethylamine (TMA) to yield the surfactant cetyltrimethylammonium bromide (CTAB) is studied in the system chloroform/isooctane (2/1,v/v)/water in which CTAB forms reverse micelles. This system affords an endogenous micelle population growth, i.e., an increase of the concentration of the micelles due to appearance of the surfactant in situ. The reaction is studied in the presence of preexisting CTAB reverse micelles. The rate of CTAB formation is measured by NMR spectroscopy, and the endogenous micelle population growth is directly monitored by time-resolved fluorescence quenching analysis. Under our experimental conditions, a 100% yield of the chemical reaction brings about a fourfold increase in the population of the reverse micelles. Since the water concentration is constant during chemical reaction, the newly formed water pools are formed at the expense of the initial ones, which brings about a decrease of the average water pool radius during micellar growth. The implication of the endogenous micelle population growth as a model for biological systems is briefly discussed.     

微孔/介孔复合分子筛的合成及其对CO2的吸附性能

采用两步晶化法将合成的沸石前驱液(S)或沸石固体粉末(P)经不同浓度(c)的NaOH处理后, 分别以表面活性剂十六烷基三甲基溴化铵(CTAB)软模板或介孔炭(Meso-C)硬模板为导向剂, 自组装合成S-β-MCM41(c)、P-β-MCM41(c)、P-ZSM-MCM41(c)、P-ZSM-C系列微孔/介孔复合分子筛. 考察了沸石分子筛种类、碱处理液浓度以及介孔模板剂对合成复合分子筛结构与性能的影响. X射线衍射(XRD)、透射电子显微镜(TEM)和氮气吸附-脱附表征结果表明产物具有微孔/介孔多级孔结构. 该材料对CO₂的吸附能力比纯微孔或介孔材料均有明显提高, 其中P-ZSM-MCM41(2)的CO₂吸附容量最大可达1.51 mmol·g^-1, 为ZSM-5沸石吸附量的两倍多.