疲劳特性的红外热像定量分析方法研究进展

定量红外热像法, 作为一种无损、全场、实时、非接触的测试手段, 不仅能够用于对材料内部缺陷的无损检测, 而且能够对在役结构的疲劳损伤演化状态进行识别. 定量红外热像法还能够快速预测材料的疲劳极限和S-N (stress-number of cycles) 曲线, 实验周期短, 成本低. 文中较为系统地综述了定量红外热像法的发展现状及应用, 讨论了定量红外热像法应用过程中的几个重点问题. 最后总结展望了定量红外热像法的未来发展方向及应用前景.     

红外CT模拟在混凝土板内部缺陷探测中的应用

红外成像技术采用非接触式检测方法,对结构内部缺陷进行实时、快速大面积扫描探测,作为无损检测领域一项新的技术在土木工程中得到越来越广泛的应用。但是,这种技术的主要缺点是只能通过成像技术显示缺陷表面状况,却无法获知缺陷深度和厚度。本文以一维有缺陷混凝土板为研究对象,采用有限差分法对混凝土板进行热传导数值模拟分析,获得每一点物体表面温度差与缺陷深度及其厚度的非线性对应关系。在此基础上,采用人工神经网络算法,实现对混凝土板内部缺陷的三维重构,即红外CT模拟。本文提出的方法可以同时获得缺陷深度和厚度,并适用于任意形状的缺陷。     

The reinforcement and defect interaction of two-dimensional lattice materials with imperfections

The defect interaction and reinforcement of imperfect two-dimensional lattice materials are studied by theoretical investigations and finite element (FE) simulations. An analytical model is proposed to predict the interaction of two defects in lattice materials based on a single defect model. An interaction coefficient is introduced to characterize the degree of interaction. The effects of defect type and defect distance on interaction coefficients are studied. The critical interaction distance of defects, beyond which the interaction of two defects can be neglected, is derived. FE calculations are performed to validate the theoretical model. The simulated results indicate that increasing the number of defects can reduce the stress concentration rather than weakening the strength of the residual parts in certain circumstances. Subsequently, several reinforcement methods are proposed to reduce the stress concentration in the triangular and Kagome lattice for the single-bar-missing defect and single-joint-missing defect. An analytical model is developed for the reinforced lattices, and the predicted stress concentration factors are in good agreement with those of FE simulations. By theoretical studies and FE simulations, optimal reinforcement methods are derived for the triangular and Kagome lattice under planar loading conditions.     

Thermomechanical assessment of damage in composites

This paper examines, experimentally and numerically, the use of thermal emission measurements to determine the surface stresses for fibre composite materials. Particular attention is paid to the use of this method for problems associated with damage assessment and repair. In contrast to most traditional methods, the thermal emission profile reflects the interaction of load, geometry, material and damage in a non-destructive fashion. It represents a possible method for the scaling of test data obtained from coupon tests to tests on full scale structures.     

Behaviour of thick composite tubes considering of delamination

The present paper deals with plane finite element analysis of thick composite tubes. Thick composite tubes are commonly used in marine industry and in deep-water offshore applications. Two kinds of interlaminar delamination type defect in a thick walled cylinder subjected to external pressure were confronted; an annular or ring like delamination and a strip delamination. Two finite element models were developed to predict the strain energy release rate at the delamination fronts. In these models the effects of the processing history of the composite material in the form of a uniform thermal load were also included to simulate the state of the residual stress in the composite. The considered defects are studied by means of the effect of buckling, investigating the annular and the strip delamination buckling, and the subsequent loss of load carrying capacity of the delaminated region.     

囊体布热合缺陷的锁相热成像无损检测技术研究

囊体布热合缺陷的无损检测是系留气球生产过程中急需解决的关键问题。本文通过对锁相热成像检测技术的理论与实验研究,设计了一套可现场应用的囊体布热合缺陷无损检测系统,实现了热合缺陷的自动识别与定位,甚至可以进一步区分热合缺陷的类型,具有较高的可靠度和较强的抗干扰能力。该系统不仅可用于囊体布的热合缺陷检测,还可广泛应用于相关材料或结构的无损缺陷检测中。     

Determination of Defect Depth and Size Using Virtual Heat Sources in Pulsed Infrared Thermography

The determination of defect depth and size using Pulsed Infrared Thermography is a critical problem. The problem of defect depth estimation has been previously studied using 1D heat conduction models. Unfortunately, 1D heat conduction based models are generally inadequate in predicting heat flow around defects. In this study, a novel approach based on virtual heat sources is proposed to model heat flow around defects accounting for 2D axisymmetric heat conduction. The proposed approach is used to quantitatively determine the defect depth and size. The validity of the model is established using experiments performed on a stainless steel plate specimen with flat bottom holes at different depths.     

A novel physics-informed framework for reconstruction of structural defects

The ultrasonic guided wave technology plays a significant role in the field of non-destructive testing as it employs acoustic waves with the advantages of high propagation efficiency and low energy consumption during the inspect process. However, the theoretical solutions to guided wave scattering problems with assumptions such as the Born approximation have led to the poor quality of the reconstructed results. Besides, the scattering signals collected from industry sectors are often noised and nonstationary. To address these issues, a novel physics-informed framework (PIF) for the quantitative reconstruction of defects by means of the integration of the data-driven method with the guided wave scattering analysis is proposed in this paper. Based on the geometrical information of defects and initial results obtained by the PIF-based analysis of defect reconstructions, a deep-learning neural network model is built to reveal the physical relationship between the defects and the noisy detection signals. This learning model is then adopted to assess and characterize the defect profiles in structures, improve the accuracy of the analytical model, and eliminate the impact of the noise pollution in the process of inspection. To demonstrate the advantages of the developed PIF for the complex defect reconstructions with the capability of denoising, several numerical examples are carried out. The results show that the PIF has greater accuracy for the reconstruction of defects in the structures than the analytical method, and provides a valuable insight into the development of artificial intelligence (AI)-assisted inspection systems with high accuracy and efficiency in the fields of structural integrity and condition monitoring.     

Effective elastic properties of solids with defects of irregular shapes

Pores and defects in real materials often have very irregular shapes. Thus, micromechanical modeling based on the analytical solutions of elasticity becomes inapplicable. The objective of this paper is to present a computational procedure to calculate the contribution of the irregularly shaped defects into the effective moduli of two-dimensional elastic solids. In this procedure, the cavity compliance tensor is constructed numerically for an individual defect, and then used in the elastic potential-based approach to predict the effective moduli of porous solids. Two computational methods are used in this paper to calculate the components of a cavity compliance tensor: finite element analysis and numerical conformal mapping. Application of this procedure to the regular hole shapes produces results that are in good correspondence with analytical predictions.     

Thermographic validation of a novel,laminate body,analytical heat conduction model

The two-region fin model captures the heat spreading behaviour in multilayered composite bodies (i.e., laminates), heated only over a small part of their domains (finite heat source), where there is an inner layer that has a substantial capacity for heat conduction parallel to the heat exchange surface (convection cooling). This resulting heat conduction behaviour improves the overall heat transfer process when compared to heat conduction in homogeneous bodies. Long-term heat storage using supercooling salt hydrate phase change materials, stovetop cookware, and electronics cooling applications could all benefit from this kind of heat-spreading in laminates. Experiments using laminate films reclaimed from post-consumer Tetra Brik cartons were conducted with thin rectangular and circular heaters to confirm the laminate body, steady-state, heat conduction behaviour predicted by the two-region fin model. Medium to high accuracy experimental validation of the two-region fin model was achieved in Cartesian and cylindrical coordinates for forced external convection and natural convection, the latter for Cartesian only. These were conducted using constant heat flux finite heat source temperature profiles that were measured by infrared thermography. This validation is also deemed valid for constant temperature heat sources.     

Further development of the losipescu shear test method

Recent activities by the present investigators to further develop the losipescu-shear-test method for use with composite materials are summarized. Finite-element analyses used to predict the stress states in the specimen are described, with particular emphasis on how they are influenced by the specific test-fixture configuration used. These same analytical tools were also used to predict the influence of specimen notch depth, notch angle, and notch-root radius. The result was a redesign of the original Wyoming version of the losipescu-shear-test fixture, and the establishment of guidelines for preparing specimens. These are discussed in some detail. Many references to available literature are included. An attempt has been made to put the work performed to date into perspective, to aid the potential user of the losipescu-shear-test method in establishing proper test procedures.     

Thermal analysis of composite superconductors subjected to time-dependent disturbances

A one-dimensional heat conduction equation with time- and temperature-dependent heat sources was employed to study the steady-state and transient response of a composite superconductor subjected to a thermal disturbance. An integral formulation was used to solve the steady-state problem of current redistribution and heat generation. The results of the integral formulation are compared with those of an analytical solution. The two solutions agree with each other except when the analytical solution fails as the temperature in the superconductor begins to exceed the critical temperature. Transient solutions were obtained by the finite-difference technique and the results are compared with a known analytical solution. Results of numerical calculations of the transient response of a composite superconductor subjected to an initial pulsed disturbance are presented. It is demonstrated that the superconductor can switch between the superconducting and the current-sharing state. The transient response and the stability of the composite conductor depend on the magnitude and duration of the disturbance, the dimensionless temperature θ^*, and the dimensionless parameter φ. Received on 18 November 1996     

基于红外热成像技术的电子封装缺陷无损检测方法

在电子器件封装制造和服役过程中,工艺及温度载荷容易引起器件内部界面分层等缺陷,严重影响产品良率和可靠性,及时发现这些内部缺陷十分重要.红外热成像检测技术由于非接触、实时记录、检测速度快、定量分析等特点,已逐渐成为无损检测等领域有效的检测手段.本文采用主动双面红外测量方法对塑封料和铜界面间的缺陷进行检测,得到了试样的表面温度分布与缺陷的尺寸和深度的对应关系.通过试验数据对缺陷深度理论计算方法进行了对比研究,实现了试样内部缺陷特征的定量化识别.     

Affected depth approach to determine the fatigue strength of materials containing surface defects

This paper explains a novel methodology to determine the High Cycle Fatigue (HCF) reliability of materials with defects. A defect was represented by a semi-spherical void situated at a specimen surface subjected to periodic loading. Then, the Finite Element (FE) method was carried out to find out the stress distribution near the defects for diverse sizes and diverse loadings. The Crossland stress change is studied and interpolated by a mathematical function depending on fatigue limits, defect radius, and profundity from the defect tip. The HCF strength of defect material is computed by the “stress strength” approach via the Monte Carlo sampling. This approach leads to determine Kitagawa–Takahashi diagrams, for a definite reliability, of materials with defects. The calculated HCF reliabilities agree well with fatigue tests. Obtaining Kitagawa–Takahashi diagrams with reliability level permits the engineer to be engaged in an endurance problem to compute the defective fatigue lives in safe and efficient process. As a final point, we discuss the sensitivity effects of defect size, defect free fatigue limits, affected depth, and load amplitude to envisage the fatigue reliability of materials with defects.     

基于SBFEM和深度学习的裂纹状缺陷反演模型

结构内部缺陷的识别是结构健康监测的重要研究内容, 而当前以无损检测为主的结构安全检测多以定性分析为主, 定量识别缺陷的尺度较困难. 本文将比例边界有限元法(scaled boundary finite element methods, SBFEM)和深度学习相结合, 提出了基于Lamb波在结构中传播时的反馈信号定量识别结构内部裂纹状缺陷的反演模型. 通过随机生成缺陷信息(位置、大小), 采用SBFEM模拟Lamb波在含不同缺陷信息的结构中的信号传播过程, SBFEM仅需对结构边界离散可最小化网格重划分过程, 大大提高了计算效率. Lamb波在含裂纹状缺陷结构中传播时观测点的反馈信号包含大量的裂纹信息, 基于这一特性可为深度学习模型提供足够多的反映问题特性的训练数据. 建议的缺陷反演模型规避了传统反分析问题的目标函数极小化迭代过程, 在保证计算精度的前提下大大减少了计算成本. 对含单裂纹和多裂纹板的数值算例进行分析, 结果表明: 建立的缺陷识别模型能够准确地量化结构内部的缺陷, 对浅表裂纹亦有很好的识别效果, 且对于含噪信号模型仍具有较好的鲁棒性.      

Thermal energy storage： Challenges and the role of particle technology

Thermal energy is at the heart of the whole energy chain providing a main linkage between the primary and secondary energy sources. Thermal energy storage （TES） has a pivotal role to play in the energy chain and hence in future low carbon economy. However, a competitive TES technology requires a number of scientific and technological challenges to be addressed including TES materials, TES components and devices, and integration of TES devices with energy networks and associated dynamic optimization. This paper provides a perspective of TES technology with a focus on TES materials challenges using molten salts based phase change materials for medium and high temperature applications. Two key challenges for the molten salt based TES materials are chemical incompatibility and low thermal conductivity. The use of composite materials provides an avenue to meeting the challenges. Such composite materials consist of a phase change material, a structural supporting material, and a thermal conductivity enhancement material. The properties of the supporting material could determine the dispersion of the thermal con- ductivity enhancement material in the salt. A right combination of the salt, the structural supporting material, and the thermal conductivity enhancement material could give a hierarchical structure that is able to encapsulate the molten salt and give a substantial enhancement in the thermal conductivity. Understanding of the structure-property relationships for the composite is essential for the formulation design and fabrication of the composite materials. Linking materials properties to the system level performance is recommended as a key future direction of research.     

Thermal energy storage: Challenges and the role of particle technology

Thermal energy is at the heart of the whole energy chain providing a main linkage between the primary and secondary energy sources. Thermal energy storage (TES) has a pivotal role to play in the energy chain and hence in future low carbon economy. However, a competitive TES technology requires a number of scientific and technological challenges to be addressed including TES materials, TES components and devices, and integration of TES devices with energy networks and associated dynamic optimization. This paper provides a perspective of TES technology with a focus on TES materials challenges using molten salts based phase change materials for medium and high temperature applications. Two key challenges for the molten salt based TES materials are chemical incompatibility and low thermal conductivity. The use of composite materials provides an avenue to meeting the challenges. Such composite materials consist of a phase change material, a structural supporting material, and a thermal conductivity enhancement material. The properties of the supporting material could determine the dispersion of the thermal conductivity enhancement material in the salt. A right combination of the salt, the structural supporting material, and the thermal conductivity enhancement material could give a hierarchical structure that is able to encapsulate the molten salt and give a substantial enhancement in the thermal conductivity. Understanding of the structure–property relationships for the composite is essential for the formulation design and fabrication of the composite materials. Linking materials properties to the system level performance is recommended as a key future direction of research.     

On the methodologies of stress analysis of composite structures: Part 1: State of the art—phenomenological and physical methodologies

The rapidly increasing technological importance of composite materials and composite structures is leading to the development of new, more advanced models of their actual response to mechanical and thermal loads. This in turn results in the development of new experimental and analytical methods for determination of the mechanical and thermal responses of such structures and materials to various loads. In this respect the reliability and the predictive power of various methods and techniques of stress analysis become very important since all the analytical, experimental and numerical methods used for the determination, prediction and optimization of the actual mechanical responses of composite structures and materials are based on the concepts of strain and stress. Because of the inherently three-dimensional stress and strain states in composite materials and structures and the wide use of viscoelastic polymers as the matrix and some reinforcing fiber materials, a more rigorous type of modelling than had been common in the past is needed of all the involved physical phenomena which influence the strain and stress states at the local and global levels. Also, a more rigorous analysis of practical consequences of the physical and mathematical simplifications is required to assure reliability and accuracy of various methods of stress analysis. The influence of the above-mentioned factors on the reliability and applicability of analytical and experimental procedures is illustrated by examples of actual material responses.Part 2 of this paper presents theories and techniques of three new methods of strain/stress analysis which have been developed on the basis of comprehensive physical models of involved phenomena: the isodyne, strain gradient and thermoelastic effect methods. Presented examples illustrate the efficacy of these methods.     

On the methodologies of stress analysis of composite structures: Part 2: New experimental approaches

The rapidly increasing technological importance of composite materials and composite structures is leading to the development of new, more advanced models of their actual response to mechanical and thermal loads. This in turn results in the development of new experimental and analytical methods for determination of the mechanical and thermal responses of such structures and materials to various loads. In this respect the reliability and the predictive power of various methods and techniques of stress analysis become very important since all the analytical, experimental and numerical methods used for the determination, prediction and optimization of the actual mechanical responses of composite structures and materials are based on the concepts of strain and stress. Because of the inherently three-dimensional stress and strain states in composite materials and structures and the wide use of viscoelastic polymers as the matrix and some reinforcing fiber materials, a more rigorous type of modelling than had been common in the past is needed of all the involved physical phenomena which influence the strain and stress states at the local and global levels. Also, a more rigorous analysis of practical consequences of the physical and mathematical simplifications is required to assure reliability and accuracy of various methods of stress analysis. The influence of the above-mentioned factors on the reliability and applicability of analytical and experimental procedures is illustrated by examples of actual material responses.Part 2 of this paper presents theories and techniques of three new methods of strain/stress analysis which have been developed on the basis of comprehensive physical models of involved phenomena: the isodyne, strain gradient and thermoelastic effect methods. Presented examples illustrate the efficacy of these methods.