石蜡/膨胀石墨/石墨烯复合相变储热材料的制备及性能

以石蜡(PA)作为相变储热材料、 膨胀石墨(EG)作为主导热材料和支撑材料, 石墨烯气凝胶(GA)作为导热增强材料和辅支撑材料制备了PA/EG/GA复合相变材料, 研究了GA添加量对复合相变材料相变温度、 相变潜热、 导热性能以及循环稳定性的影响. 结果表明, 所制备的80%PA-17%EG-3%GA复合相变材料导热性能良好, 循环稳定性出色. 与80%PA-20%EG复合材料相比, 该材料的相变温度、 相变潜热以及循环稳定性无明显变化, 但导热系数由4.089 W/(m·K)提升到了5.336 W/(m·K), 显示出良好的应用前景.     

三元脂肪酸/膨胀石墨复合相变材料的制备、包覆定形及热性能

采用癸酸、 月桂酸和棕榈酸的三元共晶混合物作为相变材料, 以膨胀石墨为基体, 通过膨胀石墨多孔结构的毛细吸附和复合涂饰剂的包覆定形, 将多元相变材料固定在膨胀石墨的孔道结构中, 制备出结构稳定、 密封性能优异、 热稳定性好和高导热的新型三元脂肪酸/膨胀石墨复合定形相变材料. 膨胀石墨具有膨胀疏松的多孔结构和良好的吸附性能; 其熔融潜热为95.6 J/g, 结晶焓为82.8 J/g, 说明其具有很好的相变蓄热特性和热循环稳定性; 材料的导热性能可增加至0.738 W/(m·K), 与脂肪酸相比得到大幅度提高.     

石蜡/碱改性硅藻土/膨胀石墨复合相变储热材料的制备及性能

通过碱处理,优化了硅藻土(DIA)的孔隙结构,提高了孔隙率,增加了石蜡(paraffin)负载量。通过直接浸渍法制备了新型性状稳定的石蜡/碱改性DIA/膨胀石墨(EG-alDIAP)复合材料,并研究了其结构与性能的关系。结果表明,复合相变材料的石蜡负载量从47.4%提高到了61.1%,进而提高了复合材料的储热性能;向改性DIA中添加膨胀石墨(EG)提高了复合材料的传热能力,添加质量分数10%EG时导热系数提高了113%(从0.276 W·m^-1·K^-1提高到了0.589 W·m^-1·K^-1)。随着EG含量的升高,复合相变材料的相变潜热有所增加,但化学相容性、稳定性等无明显变化。含 10%EG的石蜡/碱改性 DIA复合材料具有可靠的储能性能、良好的温度调节性能和蓄放热能力。     

石蜡/碱改性硅藻土/膨胀石墨复合相变储热材料的制备及性能

通过碱处理,优化了硅藻土(DIA)的孔隙结构,提高了孔隙率,增加了石蜡(paraffin)负载量。通过直接浸渍法制备了新型性状稳定的石蜡/碱改性DIA/膨胀石墨(EG-alDIAP)复合材料,并研究了其结构与性能的关系。结果表明,复合相变材料的石蜡负载量从47.4%提高到了61.1%,进而提高了复合材料的储热性能;向改性DIA中添加膨胀石墨(EG)提高了复合材料的传热能力,添加质量分数10%EG时导热系数提高了113%(从0.276 W·m^-1·K^-1提高到了0.589 W·m^-1·K^-1)。随着EG含量的升高,复合相变材料的相变潜热有所增加,但化学相容性、稳定性等无明显变化。含10%EG的石蜡/碱改性DIA复合材料具有可靠的储能性能、良好的温度调节性能和蓄放热能力。     

Preparation and thermal properties of palmitic acid/expanded graphite/carbon fiber composite phase change materials for thermal energy storage

Using palmitic acid (PA), expanded graphite (EG), and carbon fiber (CF) as raw materials, PA/EG/CF composite phase change materials (CPCMs) with diverse CF contents were invented by melt blending approach. The effects of different ratios on thermal properties were studied by experimental characterization and testing. Scanning electron microscopy images displayed that PA was adsorbed in the pores of the EG surface, while CF was disorderly but uniformly embedded in the interior and surface of pores. The chemical stability and thermal decomposition stability of CPCM at low temperature were proved by Fourier transform infrared spectrometer and thermogravimetric analyzer results, respectively. According to the law of heat storage/release time and latent heat variation, the optimal ratio scheme was determined, and its heat storage/release time was 65% and 59% lower than pure PA, respectively. The form-stable materials were prepared by compression forming method, and thermal cycling experiment results demonstrated that the higher the content of CF, the stronger the inhibition of mass loss. Based on the experimental results, the PA/EG/CF CPCM has the advantages of stable phase transition, strong stability, and fast heat storage and release rate, so it has a marvelous application prospect in the field of low-temperature heat storage engineering.

     

Improvement in thermodynamic characteristics of sodium acetate trihydrate composite phase change material with expanded graphite

In this study, three different volume expansion ratios of expanded graphite (EG) are prepared and investigated to enhance the heat transfer efficiency of the sodium acetate trihydrate (SAT) composites. A series of SAT composite phase change materials (CPCMs) with EG were prepared. The influence of volume expansion ratio and mass fraction of EG on thermodynamic characteristics of SAT CPCMs was examined, including thermal conductivity, phase change temperature, enthalpy, latent heat storage and release time, and the degree of supercooling. Results showed that SAT CPCMs can be absorbed adequately by EG, and EG could enhance the heat transfer efficiency effectively. But it also brought some problems with the addition of all the three volume expansion ratios of EG, such as the poor enthalpy and serious supercooling. Particularly, the situation gets worse with the increase in mass and expansion ratio of EG. Therefore, it is better to choose the EG with proper expansion ratio or reduce the proportion of the EG which possesses higher expansion ratio. Besides, thermal cycling test and thermogravimetric analysis revealed that the SAT CPCMs with 3 mass% EG showed a good thermal stability.

     

Nanocrystalline MgO samples (11.5 and 12.6 nm) derived from two different precursors: characterization and catalytic activity

Decanoic acid/expanded graphite composite phase change materials (DA/EG-PCMs) with high stability and excellent thermal conductivity were fabricated by blending expanded graphite (EG) and decanoic acid (DA). The structure, thermo-physical properties, and the formation mechanism of DA/EG-PCMs were investigated. The obtained results demonstrate that EG exhibits a network-like porous structure, which is superimposed of 10–50 μm thick graphite sheet. Therefore, DA can be effectively encapsulated through the binding between micropores and the surface adsorption of EG resulting in a relatively smaller DA/EG-PCMs particle with better dispersibility. In addition, adding EG into DA also increased both the thermal stability and the thermal conductivity while decreasing the charging and discharging time, which resulted in improved thermal efficiencies. Although adding EG can negatively influence the phase change behavior of DA, the temperature and enthalpy of phase change were still as high as 34.9 °C and 153.1 J g^?1, respectively. Based on a combination of experimental results and a comprehensive analysis of the phase transformation kinetics, it is concluded that DA/EG-PCMs with 10 mass% EG with improved thermal properties can meet the requirements for efficient temperature control in low-to-medium environments.     

导热膨胀石墨/聚醚酰亚胺复合材料的制备与性能

利用膨胀石墨(EG)经高温处理后比表面积大的特点, 以膨胀石墨作为导热填料, 通过球磨和热模压方法制备了膨胀石墨/聚醚酰亚胺(PEI)导热复合材料, 并对其加工过程、 微观形貌、 热性能和导热性能进行了研究. 结果表明, 球磨处理可以打破膨胀石墨的“泡沫”状态并减少石墨纳米片间的间隙, 热压可以诱使和促进石墨纳米片沿着水平方向排列和取向, 从而显著提升了复合材料的平面内导热性能. 当膨胀石墨在复合材料中的质量分数为20%时, EG/PEI复合材料的面内导热系数为2.38 W?m^?1?K^?1. 与PEI相比, 复合材料导热系数的增幅约为12倍. 所制备的EG/PEI复合材料均具有良好的散热能力、 较好的热稳定性和较高的储能模量, 是一种综合性能优异的导热材料.     

Characterization of form-stable phase-change material for solar photovoltaic cooling

Solar PV panel cooling is essential to achieve maximum efficiency of PV modules. Phase-change material (PCM) is one of the prominent options to cool the panel and reduce the temperature, since PCMs have low thermal conductivity. Expanded graphite particles are used to enrich the structure and stability as well as to increase the thermal properties. In the present research work, polyethylene glycol (PEG) 1000 is used as a base material and expanded graphite for inclusive particle. A novel form-stable PEG1000/EG composite PCM mixture is prepared, using impregnation and dispersion method. Expanded graphite and PEG1000/EG sample phase compositions are investigated, using X-ray diffraction technique. No new peak is identified in the composite PCM sample. The surface morphology and structure of EG and PEG1000/EG are investigated, using scanning electron microscopy (SEM). Chemical stability analysis is done by Fourier-transform infrared spectroscopy. Thermal properties of the prepared composite PCMs are analysed by differential scanning calorimetry, thermogravimetric analysis (TGA) and KD2 pro analyser. Results show that addition of EG in various propositions (5%, 10% and 15%) enhances the thermal conductivity of PCM samples from 0.3654 to 1.7866 W mK^?1, while melting point and latent heat of fusion of PCM samples are getting reduced. TGA thermographs are used to investigate the thermal stability of the composite PCM samples. TGA curves show that loss of mass happens above the operating temperature, and it is varied with different mass ratios of EG. Characterization of the prepared composite PCM samples is compared and found that PEG1000-85%/EG-15% is the best form-stable PCM, suitable for cooling the solar PV panel as well as to improve the electrical efficiency coupled with a decrease of temperature in the range of 35 °C to 40 °C.

     

添加提钒尾渣对膨胀石墨/石蜡复合相变材料稳定性和导电性的影响

以不同膨胀石墨(EG-300、EG-350和EG-400)为支撑材料,石蜡(PW)为相变主材,提钒尾渣(VT)为导电强化剂,采用熔融共混法制备复合相变材料,并对复合材料的稳定性和导电性进行测试分析.结果表明,进行60次热循环,EG/PW复合材料质量损失率小于0.03％,VT/EG/PW复合材料质量损失率小于0.08％,...     

Preparation and thermal properties of expanded graphite/paraffin/organic montmorillonite composite phase change material

Expanded graphite (EG)/paraffin/organic montmorillonite (OMMT) composite phase change material (PCM) was prepared by using melt intercalation method. The microstructure of EG/paraffin/OMMT is observed by scanning electron microscope (SEM). The thermal properties are investigated by differential scanning calorimetry (DSC). The mass loss of EG/paraffin/OMMT after 50 heating cycles was measured for investigating the influence of EG and OMMT on the thermal properties of paraffin. The results show that EG and OMMT have the ability of adsorption and shape-stability. The melting point EG/paraffin/OMMT is decreased slightly with an addition of paraffin and the latent heat of EG/paraffin/OMMT is determined by the mass ratio of paraffin. The heat transfer efficiency of EG/paraffin/OMMT is strengthened and the heating time is decreased to one-sixth of that of paraffin by addition of EG and OMMT. The thermal stability of EG/paraffin/OMMT is improved by addition of OMMT.     

CaCl2·6H2O/Expanded graphite composite as form-stable phase change materials for thermal energy storage

In this study, CaCl₂·6H₂O/expanded graphite (EG) composite was prepared as a novel form-stable composite phase change material (PCM) through vacuum impregnation method. CaCl₂·6H₂O used as the PCM was dispersed by surfactant and then, was absorbed into the porous structure of the EG. The surfactant was used to enhance the bonding energy between CaCl₂·6H₂O and EG, which fulfilled the composites with good sealing performance and limited the leakage of the inside CaCl₂·6H₂O. Differential scanning calorimetry and thermal gravimetric analysis show that all the composite PCMs possess good thermal energy storage behavior and thermal stability. Thermal conductivity measurement displays that the conductivities of the samples have been significantly improved due to the highly thermal conductive EG. The thermal conductivity of the sample including 50 mass% CaCl₂·6H₂O (8.796 W m^?1 K^?1) is 14 times as that of pure CaCl₂·6H₂O (0.596 W m^?1 K^?1). Therefore, the obtained composite PCMs are promising for thermal energy storage applications.     

Preparation and characterization of form-stable tetradecanol–palmitic acid expanded perlite composites containing carbon fiber for thermal energy storage

In this study, tetradecanol–palmitic acid/expanded perlite composites containing carbon fiber (TD-PA/EP-CF CPCMs) were prepared by a vacuum impregnation method. Binary eutectic mixtures of PA and TD were utilized as thermal energy storage material in the composites, where EP behaved as supporting material. X-ray diffraction demonstrated that crystal structures of PA, TD, EP, and CF remained unchanged, confirming no chemical interactions among raw materials besides physical combinations. The microstructures indicated that TD-PA was sufficiently absorbed into EP porous structure, forming no leakage even in molten state. Differential scanning calorimetry estimated the melting temperature of TD-PA/EP-CF CPCM to 33.6 °C, with high phase change latent heat (PCLH) of 138.3 kJ kg⁻¹. Also, the freezing temperature was estimated at 29.7 °C, with PCLH of 137.5 kJ kg⁻¹. The thermal cycling measurements showed that PCM composite had adequate stability even after 200 melting/freezing cycles. Moreover, the thermal conductivity enhanced from 0.48 to 1.081 W m⁻¹ K⁻¹ in the presence of CF. Overall, the proposed CPCMs look promising materials for future applications due to their appropriate phase change temperature, elevated PCLH, and better thermal stability.

     

活性炭/有机质复合相变材料的热-电性能

用活性炭(AC)作为支撑材料,石蜡(PW)、十六酸(PA)和硬脂酸(SA)作为相变主材,通过熔融共混法制备AC/PW、AC/PA和AC/SA复合相变材料,并考察了其热-电性能。结果表明,添加活性炭时有机质均不会泄漏;复合材料充-放热过程中温度场分布都比较均匀,热循环会使材料导热性能略有下降;此外,三种复合材料的电阻率均随压力增加而减小。     

Thermal conductivity anisotropy of expanded graphite/ chlorate salt composites for thermal energy storage

ABSTRACT

Expanded graphite (EG)/LiCl-NaCl phase change composites are prepared by aqueous solution method with different EG amount and forming pressure to enhance heat conduction for high-temperature latent heat thermal energy storage application. Their microstructure and thermal conductivity are characterized. Results indicate that the composites are uniform and the LiCl-NaCl eutectic is well dispersed in the graphite flakes. Thermal conductivity of the LiCl-NaCl can increase to as much as 40.51 W/(m·K), which is 46 times higher than that of pure eutectic salt. With forming pressure, the thermal conductivities of the samples show anisotropy because of a flattened irregular honeycomb network of graphite. Within certain limits, the greater the forming pressure is, the more pronounced the anisotropy performs. In addition, the formulas to calculate the thermal conductivity in the axial direction and the radial direction are given based on the average rotation angle φ of EG basal plane, and experimental data show that the formula in the radial direction is especially useful for calculating the thermal conductivity.     

Influence of char residues on flammability of EVA/EG, EVA/NG and EVA/GO composites

Graphite (expanded graphite(EG), natural graphite (NG) and graphite oxide (GO)) flame retardant poly(ethylene-co-vinyl acetate) copolymer (EVA) composites (EVA/EG, EVA/NG and EVA/GO) have been prepared by melt compounding. The flammability, the combustion process, the quantity of the residual char, the morphology of the residual chars and the thermal stability of the chars were investigated by cone calorimeter, SEM and TGA. The results indicate that heat release rate (HRR), total heat released (THR) and total smoke release (TSR) of EVA/EG (EG 30 phr) composite decrease to about 21%, 42% and 28% of that of pure EVA, respectively. The orders of the three kinds of graphite on the reduction effect of THR and TSR are EG > NG > GO. The higher the quantity, the higher is the thermal stability of the char residue and the more compact and porous char structure may be the main reasons for the phenomenon above. It has been found that the flame retardance of EVA vulcanisates is improved and the fire jeopardizing is dramatically reduced due to the addition of the graphite, especially for EG, which can give some advice to design formulations for practical applications as the jackets of cables.     

Natural aging of shape stabilized phase change materials based on paraffin wax

Natural aging of shape-stabilized phase change materials containing linear low density polyethylene (LLDPE), paraffin wax and expanded graphite (EG) in Qatari climate has been studied. It was found that expanded graphite significantly improved the performance of prepared SSPCMs in multiple ways. Firstly, EG suppressed leakage of paraffin wax from the compact shape of SSPCMs. The addition of 15 wt% of EG to shape stabilized phase change materials (SSPCMs) containing 50 wt% of wax caused a decreasing in the leakage of wax by 50% over 210 days of natural aging.Secondly, ∖expanded graphite enhanced the photochemical stability of the blends; this was confirmed by FTIR analysis, where carbonyl index decreased with EG content.     

Preparation and thermal properties of fatty acids/CNTs composite as shape-stabilized phase change materials

A series of fatty acids/carbon nanotubes (CNTs) composite shape-stabilized PCMs were prepared through infiltration method by using the eutectic mixture of capric acid, lauric acid, and palmitic acid as phase change materials, multi-walled CNTs as a supporting material. Nitrogen adsorption–desorption curves and SEM images of composite shape-stabilized PCMs indicate that the eutectic mixture was effectively absorbed into the porous structure of the CNTs. DSC thermograms show that the composite fatty acids/CNTs possess good phase change behavior. And the latent heat of the sample absorbed with 80 wt% fatty acids can achieve 101.6 J g^?1 in the melting process and its phase change temperatures and latent heat almost remain unchanged in 30 times of thermal cycling. Moreover, the thermal conductivity of the composite materials are significantly improved (up to 0.6661 W m^?1 k^?1) due to the addition of the highly thermal conductive CNTs.     

Thermal analysis study of LiFeO<Subscript>2</Subscript> formation from Li<Subscript>2</Subscript>CO<Subscript>3</Subscript>–Fe<Subscript>2</Subscript>O<Subscript>3</Subscript> mechanically activated reagents

Series of n-octadecane/expanded graphite composite phase-change materials (PCMs) with different mass ratio were prepared using n-octadecane as PCMs, expanded graphite as multi-porous supporting matrix through vacuum impregnation method. Microstructure, crystallization properties, energy storage behavior, thermal cycling property and intelligent temperature-control performance of the composite PCMs were investigated. Results show that the composite PCMs have a good energy storage property. The melting enthalpy and crystallization enthalpy can reach 164.85 and 176.51 J g^?1, respectively. Furthermore, the good thermal conductivity of expanded graphite reduces the super-cooling degree of n-octadecane and endows the composite PCMs with fast thermal response rate and excellent thermal cycling stability. As a result, the phase-change temperatures and phase-change enthalpy almost have no change after 50 thermal-cooling cycles. The test of intelligent temperature-control performance shows that the electronic radiator filled with the composite PCMs possesses a high intelligent temperature-control performance, and its temperature can sustain in the range of 22–27.5 °C for about 6120 s. These results indicate that the prepared composite PCMs possess good comprehensive property and can be widely used in energy storage and thermal management systems.     

Influences of coupling agent on thermal properties, flammability and mechanical properties of polypropylene/thermoplastic polyurethanes composites filled with expanded graphite

In this study, polypropylene (PP)/thermoplastic polyurethanes (TPU) filled with inorganic intumescent flame retardant expanded graphite (EG) was prepared by melt blending in a twin-screw extruder. The thermal stability, fire retardancy, mechanical properties, and fracture morphology of PP/TPU composites with treated and untreated EG were investigated by thermogravimetric analysis, cone calorimeter, and scanning electron microscope. The results showed that both untreated and treated EG can greatly enhance the thermal stability and fire resistance of polymer matrix materials. Compared with untreated EG, treated EG can further improve the flame retardancy of the composites. For example, treated EG can further reduce the heat release rate, total heat release, and CO emissions of the composites in the combustion. Surface treatment of EG could significantly improve elongation at break and impact strength of PP/TPU/EG composites due to its enhanced interfacial adhesion and the good dispersion of EG particles in the polymer matrix.