Facile preparation of Au nanoparticle-embedded polydopamine hollow microcapsule and its catalytic activity for the reduction of methylene blue

Abstract

Development of novel supported catalysts with high activity and stability is still a challenge. In this study, the Au-polydopamine (Au-PDA) hollow microcapsules with Au nanoparticles embedded into the PDA microcapsule shell have been synthesized through a simple template-induced covalent assembly method, where polystyrene (PS) nanospheres were used as templates to form core/shell structured PS/Au-PDA composites, followed by core removal through tetrahydrofuran etching. Their morphology and composition were characterized by scanning electron microscope (SEM), transmission electron microscope (TEM), Fourier transform infrared spectra (FT-IR), UV-Vis spectrophotometer and X-ray diffraction (XRD), respectively. Results showed that the Au-PDA microcapsules possessed well-fined hollow structure and uniform sizes with inner diameter of about 385?nm, shell thickness of about 30?nm, and Au nanoparticles with diameter of about 17?nm incorporated. The catalytic performance of Au-PDA hollow microcapsules was evaluated through the reduction of methylene blue (MB) dye with NaBH₄ as a reducing agent. Compared to PDA/Au composites with Au nanoparticles loaded on the surface of PDA microspheres, as-prepared Au-PDA hollow microcapsules show good stability and recyclability in the catalytic experiments as the Au nanoparticles were firmly wrapped in PDA matrix, which makes the Au-PDA hollow microcapsules a practicable catalyst candidate for advanced catalytic systems.     

Designer polymer-based microcapsules made using microfluidics

Filled microcapsules made from double emulsion templates in microfluidic devices are attractive delivery systems for a variety of applications. The microfluidic approach allows facile tailoring of the microcapsules through a large number of variables, which in turn makes these systems more challenging to predict. To elucidate these dependencies, we start from earlier theoretical predictions for the size of double emulsions and present quantitative design maps that correlate parameters such as fluid flow rates and device geometry with the size and shell thickness of monodisperse polymer-based capsules produced in microcapillary devices. The microcapsules are obtained through in situ photopolymerization of the middle oil phase of water-in-oil-in-water double emulsions. Using polymers with selected glass transition temperatures as the shell material, we show through single capsule compression testing that hollow capsules can be prepared with tunable mechanical properties ranging from elastomeric to brittle. A quantitative statistical analysis of the load at rupture of brittle capsules is also provided to evaluate the variability of the microfluidic route and assist the design of capsules in applications involving mechanically triggered release. Finally, we demonstrate that the permeability and microstructure of the capsule shell can also be tailored through the addition of cross-linkers and silica nanoparticles in the middle phase of the double emulsion templates.     

Synthesis of hollow silica spheres with hierarchical shell structure by the dual action of liquid indium microbeads in vapor-liquid-solid growth

Geometry-based adhesion arising from hierarchical surface structure enables microspheres to adhere to cells strongly, which is essential for inorganic microcapsules that function as drug delivery or diagnostic imaging agents. However, constructing a hierarchical structure on the outer shell of the products via the current microcapsule synthesis method is difficult. This work presents a novel approach to fabricating hollow microspheres with a hierarchical shell structure through the vapor-liquid-solid (VLS) process in which liquid indium droplets act as both templates for the formation of silica capsules and catalysts for the growth of hierarchical shell structure. This hierarchical shell structure offers the hollow microsphere an enhanced geometry-based adhesion. The results provide a facile method for fabricating hollow spheres and enriching their function through tailoring the geometry of their outer shells.     

A facile pathway to prepare enzymatically degradable microcapsules with tunable capsule shell properties

Dextran sulfate (DS)/poly-l-lysine (PLL) microcapsules are fabricated by an in situ coacervation method using DS-doped CaCO₃ microparticles as templates. Twinned superstructures or spherical CaCO₃ microparticles are produced depending on DS concentration in the starting solution. DS/PLL microcapsules with ellipsoidal or spherical outline are obtained after removal of templates in disodium ethylene diamine tetraacetate dehydrate (EDTA) without PLL. Their shell thickness and negative surface charges increase with the DS weight percentage in the templates. The surface potential of DS/PLL microcapsules, fabricated by core removal in an EDTA/PLL solution, can be easily tuned by altering PLL concentration in template removal solution. DS/PLL microcapsules fabricated by template removal in solution with or without PLL are both degraded by α-chymotrypsin, and different degradation profiles are observed because of shell thickness differences. DS/PLL may be used as transport vehicles for various compounds regardless of their charge sign in biomedical fields.     

Synthesis of microcapsules with polystyrene/ZnO hybrid shell by Pickering emulsion polymerization

Polystyrene/zinc oxide (ZnO) hybrid microcapsules having polystyrene as inner shell and ZnO nanoparticles as outer shell were synthesized by Pickering emulsion polymerization method. ZnO nanoparticles were used to form the colloidosomes that worked as the polymerization vessels, where both styrene monomer and crosslink agent were polymerized together. Fourier transform infrared spectra and thermogravimetric thermograms showed the existence of ZnO and polystyrene in the shell of hybrid microcapsules. The hollow structure and the different morphology under various conditions were also observed by field emission scanning electron microscopy. In addition, the shell thickness of hybrid microcapsules increased as the monomer concentration increased. The photoluminescence property of PS/ZnO hybrid microcapsules could be maintained without any noticeable variation by comparing with the pure ZnO particles. It could be reasonably deduced that hybrid hollow microspheres with multifarious polymer as inner shell and ZnO nanoparticles as outer shell would be produced for many applications.     

Microgel-based engineered nanostructures and their applicability with template-directed layer-by-layer polyelectrolyte assembly in protein encapsulation

A novel strategy for the fabrication of microcapsules is elaborated by employing biomacromolecules and a dissolvable template. Calcium carbonate (CaCO(3)) microparticles were used as sacrificial templates for the two-step deposition of polyelectrolyte coatings by surface controlled precipitation (SCP) followed by the layer-by-layer (LbL) adsorption technique to form capsule shells. When sodium alginate was used for inner shell assembly, template decomposition with an acid resulted in simultaneous formation of microgel-like structures due to calcium ion-induced gelation. An extraction of the calcium after further LbL treatment resulted in microcapsules filled with the biopolymer. The hollow as well as the polymer-filled polyelectrolyte capsules were characterized using confocal laser scanning microscopy (CLSM), scanning electron microscopy (SEM), and scanning force microscopy (SFM). The results demonstrated multiple functionalities of the CaCO(3) core - as supporting template, porous core for increased polymer accommodation/immobilization, and as a source of shell-hardening material. The LbL treatment of the core-inner shell assembly resulted in further surface stabilization of the capsule wall and supplementation of a nanostructured diffusion barrier for encapsulated material. The polymer forming the inner shell governs the chemistry of the capsule interior and could be engineered to obtain a matrix for protein/drug encapsulation or immobilization. The outer shell could be used to precisely tune the properties of the capsule wall and exterior. [Diagram: see text] Confocal laser scanning microscopy (CLSM) image of microcapsules (insert is after treating with rhodamine 6G to stain the capsule wall).     

Morphologic evolution of Au nanocrystals grown in ionic liquid by plasma reduction

By AFM we report the successful modulation of shell structure (morphology and shell thickness) of microcapsules through tailoring molecular substituents of chitosan. The shell thickness of hollow (HPCS/SA)(n) (n=5, 7, 9) capsules is more than 3 times that of the (QACS/SA)(n) (n=5, 7, 9) capsules, due to less charges carried by the neutral -NH(2) substituent group and the induced coily conformation in HPCS, while more charges carried by the positively charged -N(CH(3))(3)(+) substituent and the induced extended conformation in QACS (HPCS: hydroxyl propyl chitosan; QACS: quaternary ammonium chitosan; SA: sodium alginate). The ultrathin shells of microcapsules assembled in this work by the layer-by-layer (LbL) self-assembly technique rather than the traditional method of mixing CS, SA and CaCl(2) enable the thickness modulation characterization by AFM on the atomic scale. These microcapsules with tunable shell thickness provide important guidance for potential drug delivery and sustained release.     

Effects of ammonium chloride and heat treatment on residual formaldehyde contents of melamine-formaldehyde microcapsules

Microencapsulated n-octadecane with melamine–formaldehyde resin (MF) shell was synthesized by in situ polymerization. Ammonium chloride was used to reduce the residual formaldehyde content of microencapsulated phase change materials (microPCMs) caused by the inherent characteristics of MF. Moreover, microPCMs were heat-treated at 160 °C for 30 min. The surface morphology of the microPCMs fabricated at various microencapsulation periods was examined, and the shell thickness was measured. The effects of heat treatment on the surface morphology, residual formaldehyde content, phase change properties, and thermal stability of the microcapsules were systematically investigated. The globular surface of microcapsules fabricated at microencapsulation period of 120 min was smooth and compact with an average diameter about 2.2 μm, and the shell thickness was ranged from 30 to 70 nm. The thermal stability of heat-treated microcapsules enhanced significantly as microencapsulation period increased; in addition, the residual formaldehyde content of microcapsules decreased from 125 ± 1 mg/kg to 19 ± 1 mg/kg.     

Tunable optical stop band of silica shell photonic crystals

In this study, optical stop band of three-dimensional silica shell photonic crystals is tuned by adjusting inner diameter and shell thickness of hollow silica spheres. The silica shell photonic crystals are fabricated by sintering crystalline arrays, which are assembled from polystyrene/silica core–shell spheres by an improved vertical deposition method. The inner diameter and the shell thickness are controlled by diameter of polystyrene spheres and concentration of tetraethoxysilane. The results of transmission spectra show that there is an evident red shift of optical stop band as the inner diameter and the shell thickness increase. The red shift of optical stop band is due to variations in the inter-planar spacing and the effective refractive index of silica shell photonic crystals, which result from the variations of the inner diameter and the shell thickness of hollow silica spheres.     

Preparation and up-conversion luminescence of hollow La2O3:Ln (Ln = Yb/Er, Yb/Ho) microspheres

Hollow La(2)O(3):Ln (Ln = Yb/Er, Yb/Ho) microspheres with up-conversion (UC) luminescence properties were successfully synthesized via a facile sacrificial template method by employing carbon spheres as hard templates followed by a subsequent heating process. The structure, morphology, formation process, and fluorescent properties are well investigated by various techniques. The results indicate that the hollow La(2)O(3):Ln microspheres can be well indexed to the hexagonal La(2)O(3) phase. The hollow La(2)O(3):Ln microspheres with uniform diameter of about 270 nm maintain the spherical morphology and good dispersion of the carbon spheres template. The shell of the hollow microspheres consists of numerous nanocrystals with the thickness of approximately 40 nm. Moreover, the possible formation mechanism of evolution from the carbon spheres to the amorphous precursor and to the final hollow La(2)O(3):Ln microspheres has also been proposed. The Yb/Er and Yb/Ho codoped La(2)O(3) hollow spheres exhibit bright up-conversion luminescence with different colors derived from different activators under the 980 nm NIR laser excitation. Furthermore, the doping concentration of the Yb(3+) is optimized under fixed concentration of Er(3+)/Ho(3+). This material may find potential applications in drug delivery, hydrogen and Li ion storage, and luminescent displays based on the uniform hollow structure, dimension, and UC luminescence properties.     

Thermal stability of microencapsulated epoxy resins with poly(urea-formaldehyde)

A series of microcapsules filled with epoxy resins with poly(urea-formaldehyde) (PUF) shell were synthesized by in situ polymerization, and they were heat-treated for 2 h at 100 °C, 120 °C, 140 °C, 160 °C, 180 °C and 200 °C. The effects of surface morphology, wall shell thickness and diameter on the thermal stability of microcapsules were investigated. The chemical structure and surface morphology of microcapsules were investigated using Fourier-transform infrared spectroscope (FTIR) and scanning electron microscope (SEM), respectively. The thermal properties of microcapsules were investigated by thermogravimetric analysis (TGA and DTA) and by differential scanning calorimetry (DSC). The thermal damage mechanisms of microcapsules at lower temperature (<251 °C) are the diffusion of the core material out of the wall shell or the breakage of the wall shell owing to the mismatch of the thermal expansion of core and shell materials of microcapsules. The thermal damage mechanisms of microcapsules at higher temperature (>251 °C) are the decomposition of shell material and core materials. Increasing the wall shell thickness and surface compactness can enhance significantly the weight loss temperatures (T_d) of microcapsules. The microcapsules with mean wall shell thickness of 30 ± 5 μm and smoother surface exhibit higher thermal stability and can maintain quite intact up to approximately 180 °C.     

Preparation of Porous Hollow SiO2 Spheres by a Modified St?ber Process Using MF Microspheres as Templates

Using the surface charged and acid dissolvable melamine formaldehyde (MF) microspheres as sacrificial hard templates, silica coated MF core?Cshell composite microspheres, denoted as MF@SiO₂, were synthesized via a surfactant-assisted sol?Cgel process by using tetraethyl orthosilicate (TEOS) as silica source. Hollow SiO₂ spheres with mesoporous shells were then obtained after selective removal of the MF cores and the pore directing surfactant by hydrochloric acid etching or calcinations in air. Interesting shrinkage phenomena were observed in both the hollow products derived from hydrochloric acid etching and calcinations. The influence of the ratio of MF sphere to TEOS and the removal method of the MF core on the size of the hollow spheres, the shell thickness and the shell surface roughness have been studied. The composition, the thermal stability, the morphology, the surface area and pore size distribution, the wall thickness and adsorption properties of the hollow spheres derived from hydrochloric acid etching and calcinations were also investigated and compared based on the FTIR, SEM, TEM, TGA, Nitrogen adsorption?Cdesorption and spectrophotometer techniques or measurements.     

Elaboration of monodisperse spherical hollow particles with ordered mesoporous silica shells via dual latex/surfactant templating: radial orientation of mesopore channels

Monodisperse spherical hollow nanoparticles of mesoporous silica featuring mesopores with a radial orientation in the silica shell were synthesized via a dual-templating method. Specifically designed polystyrene latexes with anionic or cationic surface charges acted as the core templates, while cetyltrimethylammonium bromide served as a co-template to structure the mesopore formation during tetraethoxysilane hydrolysis/condensation. The particles were well-separated and presented homogeneous mesoporous silica shells. Average particle diameters were less than 200 nm, and the particles displayed high values of specific surface area and pore volume. The shell thickness and the hollow core diameter could be tuned independently while the radial pore structure was preserved. A detailed analysis of the nitrogen adsorption-desorption isotherms proved that the central cavity was completely isolated from the external medium, that is, only accessible through the radial mesopores of the shell. Consequently, our particles gather the advantages of a well-defined structure, straight penetrating channels across the silica shell, and a high accessible porous volume of the central core. These properties make them far better candidates than simple mesoporous particles for any storage and/or controlled release applications.     

Study on the morphological regulation mechanism of hollow silica microsphere prepared via emulsion droplet template

The morphology regulation of hollow silica microspheres is significant for their properties and applications. In this paper, hollow silica microspheres were formed through the hydrolysis and condensation reaction of tetraethyl orthosilicate (TEOS) at the interface of the emulsion droplet templates composed of liquid paraffin and TEOS, followed by dissolving paraffin with ethanol. The effects of various factors including the emulsifier structure and content, TEOS content, catalyst type, and the ethanol content in the continuous water phase on the particle size, shell thickness and morphology of the prepared hollow silica microspheres were studied in detail. The results show that the diffusion and contact of TEOS and water molecules as well as the hydrolysis condensation reaction of TEOS at the oil-water interface are two critical processes for the synthesis and morphological regulation of hollow silica microspheres. Cationic emulsifier with a hydrophobic chain of appropriate length is the prerequisite for the successful synthesis of hollow silica microspheres. The ethanol content in water phase is the dominant factor to determine the average diameter of hollow microspheres, which can vary from 96 nm to 660 nm with the increase of the volume ratio of alcohol-water from 0 to 0.7. The silica wall thickness varies with the content and the hydrophobic chain length of the emulsifier, TEOS content, and the activity of the catalyst. The component of the soft template will affect the morphology of the silica wall. When the liquid paraffin is replaced by cyclohexane, hollow microspheres with fibrous mesoporous silica wall are fabricated. This work not only enriches the basic theory of interfacial polymerization in the emulsion system, but also provides ideas and methods for expanding the morphology and application of hollow silica microspheres.     

Salt softening of polyelectrolyte multilayer microcapsules

By using a combination of atomic force and confocal microscopy, we explore the effect of 1:1 electrolyte (NaCl) on the stiffness of polyelectrolyte microcapsules. We study the "hollow" and "filled" (with polystyrene sulfonate) capsules. In both cases the shells are composed of layers of alternating polystyrene sulfonate (PSS) and polyallylamine hydrochloride (PAH). The stiffness of both "hollow" and "filled" capsules was found to be largest in water. It decreases with salt concentration up to approximately 3 mol/L and gets quasi-constant in more concentrated solutions. The "filled" capsules are always stiffer than "hollow." The observed softening correlates with the salt-induced changes in morphology of the multilayer shells detected with the scanning electron microscopy. It is likely that at concentrations below approximately 3 mol/L the multilayer shell is in a "tethered" state, so that the increase in salt concentration leads to a decrease in number of ionic cross-links and, as a result, in the stiffness. In contrast, above the critical concentration of approximately 3 mol/L multilayer shells might be in a new, "melted," state. Here the multilayer structure is still retained, but sufficient amount of ionic cross-links is broken, so that further increase in salt concentration does not change the capsule mechanics. These ideas are consistent with a moderate swelling of multilayers at concentrations below approximately 3 mol/L and significant decrease in their thickness in more concentrated solutions measured with surface plasmon spectroscopy.     

Template-free polyoxometalate-assisted synthesis for ZnO hollow spheres

ZnO hollow spheres with diameters ranging from 400 to 600 nm and the thickness of shell approximate 80 nm were synthesized by a simple polyoxometalate-assisted solvothermal route without using any templates. The effect of polyoxometalate concentration, reaction time and temperature on the formation of the hollow spheres was investigated. The results indicated that the hollow spheres were composed of porous shells with nanoparticles and polyoxometalate play a key role in controlling morphology of ZnO. A possible growth mechanism based on polyoxometalate-assisted assembly and slow Ostwald ripening dissolution in ethanol solution is tentatively proposed. In addition, the room temperature photoluminescence spectrum showed that the ZnO hollow spheres exhibit exciting emission features with wide band covering nearly all the visible region.     

新型氧化铝空心球的制备及表征

以胶体碳球为模板, 廉价的硝酸铝为铝源, 成功制备出了新型的大小可控的氧化铝空心球. 通过透射电子显微镜(TEM)、扫描电子显微镜(SEM)、能量扩散X射线(EDX)、X射线粉末衍射(XRD)等手段对合成产品进行了表征, 并考察了不同合成条件对空心球形貌的影响. 实验结果表明, 合成的氧化铝空心球大小均一, 粒径及壁厚均可调节. 在该实验条件下, 硝酸铝浓度及吸附时间的改变对产品结果没有明显的影响, 而吸附温度的改变引起了产品表面光滑度及壁厚的改变.     

Poly(ethyleneimine) microcapsules: glutaraldehyde‐mediated assembly and the influence of molecular weight on their properties

Poly(ethyleneimine) (PEI) microcapsules were prepared via the method of glutaraldehyde (GA)‐mediated covalent layer‐by‐layer (LbL) assembly, which utilized GA to cross‐link the adsorbed PEI layer and to introduce free aldehyde group on the surface for the next PEI adsorption on MnCO₃ microparticles, followed by core removal. Evidenced by ellipsometry, the PEI multilayers grew nearly linearly along with the layer number and their thickness was controlled at the nanometer scale. The hollow structure, morphology, and wall thickness were characterized by scanning electron microscopy (SEM), scanning force microscopy (SFM), and confocal laser scanning microscopy (CLSM), revealing that the capsule structure as well as the cut‐off molecular weight of the capsule wall could be tuned by the molecular weight of PEI. This offers a general and novel pathway to fabricate single component capsules with pre‐designed structure (size, shape, and wall thickness) and properties. Copyright © 2007 John Wiley & Sons, Ltd.     

一种新型的空心镍纳米球的合成

通过以二氧化硅粒子作为模板和金纳米粒子为表面晶种的方法制备了壳厚度可控的镍空心球。采用TEM﹑XRD对二氧化硅/镍复合球和镍空心球进行了表征和研究。结果表明镍纳米壳是由似针状的面心立方的镍纳米粒子构成的，碱溶液处理过程不影响镍纳米壳的形貌。高温处理显示镍空心球具有良好的热稳定性。     

Preparation and characterization of 2,4–D butyl ester capsule suspension for mitigation of its drift risk

A novel capsule suspension (CS) formulation was prepared by in situ polymerization of melamine formaldehyde (MF) resin which was the first time to be used to encapsulate 2,4–D butyl ester. The prepared 2,4–D butyl ester capsule suspensions were studied by ultraviolet spectrophotometer (UV), laser particle size analyzer, Optical microscopy (OM), scanning electron microscopy (SEM) and Fourier transform infrared spectroscopy (FT-IR). Results showed that the encapsulation efficiency reached 93.23%, and the mean particle size (D₅₀) could be reduced to 13.80 µm by adding 4% Tween80. OM and SEM images illustrated that the core-shell structure related largely to the stability of emulsion. The spherical microcapsules possessed with rougher outer surface and the shell was about 1.5-2.0 µm thick with good methanol tolerance. Then, the formation of pre-polymer, shell material and microcapsules were revealed by FT-IR. Finally, experiments showed that the 2,4–D butyl ester CS exhibited a sustained releasing behavior in water, which could reach to 14 days.