流化床中甲烷裂解制氢与催化剂再生过程研究

对流化床中甲烷裂解制氢与催化剂再生过程进行了研究。选用25Ni/CuAl2O3和75Ni/CuAl2O3两种催化剂,分别在500℃和650℃进行甲烷裂解制氢与催化剂再生,反应与再生过程的温度与时间保持相同,催化剂再生时采用空气进行再生,气体流量均为370mL/min（STP）。实验结果表明,镍质量分数较低时催化剂表现出较好的稳定性,温度增加催化剂的稳定性降低。甲烷转化率随操作周期呈下降趋势,在500℃制氢与再生操作达到第五周期时,甲烷转化率趋于稳定。对切换时间的影响研究表明,切换时间存在一个最佳值,即切换5min时甲烷裂解制氢效率最高。对生成碳产品进行了XRD和TEM表征,并对实验结果进行了讨论。     

Design of a fluidized bed reactor for microencapsulated urease

A fluidized bed reactor was designed, constructed, and tested for handling microencapsulated urease. The working volume of the reactor was 10 mL, with a minimum fluidization velocity of 7.7×10⁻⁵ m/s. An even suspension of the microcapsules was obtained at fluid velocities between 1.5×10⁻⁴ and 6.0×10⁻⁴ m/s without breakage of the shear-sensitive microcapsules. The mixing behavior in the reactor was evaluated using pulse input tracer experiments and the hydrolysis rates of urea in continuous flow experiments were evaluated under various operating conditions.     

Continuous fast pyrolysis of biomass at high temperature in a fluidized bed reactor

In order to perform biomass pyrolysis a continuous fluidized bed reactor (bench scale unit) has been assembled. The influence of experimental conditions such as heating-up time and optimum particle diameter is presented. By feeding the biomass (almond shells) directly into the bubbling bed, pyrolysis has been performed at temperatures ranging from 730° to 930°C at constant feed rate (44 g/h). Remarkable increase of H₂ in the product gas is observed when steam rather than an inert carrier such as nitrogen is used thus confirming the potential of this approach.The support of ENEA (Italian Agency for Renewable Energies) is gratefully acknowledged.     

碳质与金属催化剂热催化裂解甲烷产氢研究进展

甲烷裂解制氢方法具有产氢纯度高和清洁无污染的特点,被认为是当前最有前景的制氢方法之一.现阶段甲烷裂解制氢的研究工作主要集中于制备活性与稳定性兼备的催化剂.我们综述了近年来甲烷裂解制氢反应中碳质催化剂和金属催化剂两大系列催化剂的研究进展,从载体、活性组分、助剂3个方法对目前催化剂裂解甲烷产氢性能的影响进行了系统分析,总结了反应机理和催化剂的失活与再生情况,在以上基础上对催化剂未来的发展趋势进行了展望.     

Improved catalytic performance of Ni catalysts for steam methane reforming in a micro-channel reactor

Milliseconds process to produce hydrogen by steam methane reforming （SMR） reaction, based on Ni catalyst rather than noble catalyst such as Pd, Rh or Ru, in micro-channel reactors has been paid more and more attentions in recent years. This work aimed to further improve the catalytic performance of nickel-based catalyst by the introduction of additives, i.e., MgO and FeO, prepared by impregnation method on the micro-channels made of metal-ceramic complex substrate. The prepared catalysts were tested in the same micro-channel reactor by switching the catalyst plates. The results showed that among the tested catalysts Ni-Mg catalyst had the highest activity, especially under harsh conditions, i.e., at high space velocity and/or low reaction temperature. Moreover, the catalyst activity and selectivity were stable during the 12 h on stream test even when the ratio of steam to carbon （SIC） was as low as 1.0. The addition of MgO promoted the active Ni species to have a good dispersion on the substrate, leading to a better catalytic performance for SMR reaction.     

RDF流化床燃烧过程NOx生成比较研究

随着中国经济的迅速发展和城市化进程的加快,由此带来的负作用凸现：各种资源的消耗不断增加;同时这种传统的高消耗、低产出、高污染的经济发展带来的环境污染也非常严重。据不完全统计,2003年中国城市生活垃圾总量为1．9亿t,并以每年8％～10％的速度递增,对垃圾进行简单填埋、焚烧不但污染土壤和地下水,     

含氧煤层气流化床催化燃烧脱氧特性研究

利用自制的铜基球形甲烷催化燃烧催化剂,在小型流化床反应器中对模拟含氧煤层气进行了流化床催化燃烧脱氧的实验研究,考察了床层温度、催化剂粒径、空速对脱氧效率和CO₂选择性的影响。结果表明,较高的反应床层温度使催化剂活性增强,进而提高催化脱氧效率。床层温度在450 ℃以上,脱氧效率可稳定保持在95%以上。较小的催化剂粒径降低了内扩散阻力对催化反应的影响,提高催化反应的CO₂选择性。床层温度在450 ℃以下时,降低空速可提高氧气转化率,但温度高于450 ℃时,脱氧反应速率加快,空速变化对脱氧效率影响不明显。此外,通过调节CH₄/Air比例模拟不同含氧量的煤层气,考察流化床反应器及催化剂对含氧煤层气中O₂浓度变化的适应性。模拟含氧煤层气中氧气体积分数在5%~15%,该催化剂均表现出高的脱氧活性和选择性,反应器出口气体中氧气体积分数低于0.2%,CO₂选择性高于98%。     

生物质流化床富氧气化的实验研究

在常压流化床装置上进行了生物质在富氧条件下定向气化的实验研究。实验主要考察了氧的当量比和氧体积分数对气化气组成、碳转化率和气体热值的影响。当量比值是与温度紧密联系的一个量，本实验主要通过调节进料量来改变它的值，随着当量比的变化（0.21～0.29），燃气成分也会改变，其中变化最大的是H2、CO。H2体积分数显著增加，CO和CH4体积分数有降低的趋势，使燃气热值降低；氧体积分数是富氧气化过程中较重要的参数，在实验研究的范围内，发现增大氧气体积分数可以提高H2体积分数及有利于调节H2/CO(体积分数)的比值。当氧气体积分数从21％提高到45％，H2体积分数从20％增加到27.7％，H2/CO(体积分数)从0.38增加到0.75，比较接近合成液体燃料的气体比值。     

Slip flow in fixed and fluidized bed plasma reactors

The characteristics of low-pressure gas low through fixed and fluidized bed plasma reactors for the study of plasma-solid reactions are presented. In the plasma fluidized bed reactor (PFBR), solid particles are fuidized at subatmospheric conditions in a resonantly sustained high frequency 2.45 GHz) plasma. The reactor operates in a previously uninvestigated regime of fuidization and microwave breakdown. A modified version of Darey's law is developed to describe and compare fixed and fluidized bed behavior, as well as to rationalize experimental measurements of pressure drop and gas flow in the absence of information about the bed temperature profile. The study has shown for a bed operating in or near the slip flow region that minimum fluidization can be predicted for slip flow fluidization in the absence of a plasma. However, the results of this work indicate that the mass fluxes and pressure drops at minimum fluidization in the presence of a plasma are significantly different from nonplasma fuidized bed. The pressure drop at minimum fluidization, in the presence of a high-frequency electrical discharge, is as much as 25% above that required to levitate the bed contents, and appears to corroborate otherfndings that link increased stability of the bed with the presence of electromagnetic fields.Notation A cross-sectional area of tube, m₂ - B ₀ bed permeability - D _p diameter of glass bead, m - D hydraulic diameter, m, defined as the ratio of the cross-sectional area to the wetted perimeter - E electric field strength, J/(C m) - F slip flow correction factor - F _d volume driving force, N/m'm³ - g gravitational acceleration, N/kg - G mass flow rate, kg/s - G _min mass flow rate at minimum fluidization, kg/s - k Boltzmann's constant - K ₀ slip correction - L bed height, m - M molecular weight of gas, kg/kg-mole - M _p mass of particles in bed, kg - n _p,e number of density of positive ions or electrons, m^–3 - P _1,2,3 bed pressure below frit, above frit, and above bed, Pa - q electronic charge, C - Q volumetric flow rate of gas, m³/s - R gas constant - Re_p,mf Reynolds number at minimum fluidization - T temperature, K - u superficial gas velocity, m/s - U _mf superficial velocity at minimum fluidization, m/s XKnudsen number - x length variable, m or dimensionless Greek gl _o coefficient in expression for mean free path - c _n mean free path - gas viscosity, kg/(m s) - ₀ prefactor in expression for viscosity - 3.14159 ... - _g mass density, kg/m³ - hard sphere diameter, m     

甲烷在活性炭上裂解制氢研究

在连续流动石英固定床反应器上研究了甲烷在活性炭上裂解制氢的反应,并对反应前后活性炭的比表面积以及孔径分布等的变化进行了测定。结果表明,甲烷在五种活性炭上的裂解行为基本相同,反应初期转化率最高,随着反应进行转化率逐渐降低直至一个平稳的状态;降低甲烷分压和增加甲烷与活性炭的接触时间可提高甲烷转化率;温度的升高有利于初始转化率的提高,但不利于活性炭的稳定性;反应后活性炭比表面积、孔容及微孔孔容都明显降低,平均孔径增大,孔径分布向中孔方向迁移,说明甲烷的裂解导致了活性炭孔特别是微孔内的炭沉积以及进一步的孔堵塞。     

CaO伴随生物质热裂解制油同时脱氧的小型流化床实验研究

在小型流化床反应器中,对CaO伴随生物质快速热裂解制油过程中的直接脱氧效果进行了研究。当反应温度为520℃、载气流量8000L/h时,在纯白松粉末和CaO伴随条件下分别制出了生物油样品。实验结果表明,当采用纯白松与CaO/白松质量比分别为1、2、4时,生物油样品中有机组分的含氧量依次为39.38%、39.15%、39.04%和32.29%;在CaO/白松质量比为4时,生物油有机组分含氧量的下降幅度达18.0%（相对变化）。GC-MS分析结果表明,CaO加入后左旋葡聚糖和甲酸、乙酸等高含氧量物质相对含量明显下降,证实了CaO伴随生物质热裂解过程中“富氧中间体”固氧路径的存在;与此同时,糠醛类等主要来源于脱水反应的产物相对含量上升,说明CaO的加入也促进了脱水反应的发生。     

Production of single-walled carbon nanotubes from methane over Co-Mo/MgO nanocatalyst:A comparative study of fixed and fluidized bed reactors

In this study,the performances of fixed and fluidized bed reactors in the production of single-walled carbon nanotubes(SWNTs)have been investigated.In both reactors,single-walled carbon nanotubes were grown by catalytic chemical vapor decomposition(CCVD)of methane over Co-Mo/MgO nanocatalyst under two different operating conditions.The synthesized samples were characterized by TEM,TGA and Raman spectroscopy.It is found that the performance of a fluidized bed in the synthesis of carbon nanotubes is much better than that of a fixed bed.The quality of carbon nanotubes obtained from the fluidized bed was significantly higher than that from the fixed bed and the former one with the ID/IG ratio of 0.11 while the latter one with the ID/IG ratio of 0.71.Also,the yield of SWNTs in the fluidized bed was 92 wt%,while it was 78 wt%in the fixed bed.These advantages of fluidized bed reactors for the synthesis of carbon nanotubes can be attributed to more available space for the growth of carbon nanotubes and more uniform temperature and concentration profiles.     

Oxidative coupling of methane in a fixed bed reactor over perovskite catalyst： A simulation study using experimental kinetic model

The oxidative coupling of methane （OCM） to ethylene over a perovskite titanate catalyst in a fixed bed reactor was studied experimentally and numerically. The two-dimensional steady state model accounted for separate energy equations for the gas and solid phases coupled with an experimental kinetic model. A lumped kinetic model containing four main species CH4, O2, COx （CO2, CO）, and C2 （C2H4 and C2H6） was used with a plug flow reactor model as well. The results from the model agreed with the experimental data. The model was used to analyze the influence of temperature and feed gas composition on the conversion and selectivity of the reactor performance. The analytical results indicate that the conversion decreases, whereas, C2 selectivity increases by increasing gas hourly space velocity （GHSV） and the methane conversion also decreases by increasing the methane to oxygen ratio.     

磁性催化剂与磁稳定床反应器或磁分离集成强化反应过程

通过将非晶态镍合金催化剂的磁性和加氢活性与磁稳定床反应器集成,实：见了在己内酰胺加氢精制过程的工业应用．磁稳定床加氢精制替代己内酰胺氧化精制过程,显著提高了反应过程的能效和物效,并减少了污染物排放．非晶态镍合金催化剂与磁：分离集成,强化了苯甲酸加氢反应过程．磁性Pd／A12O3和NiSOn／A12O3催化剂与磁稳定床反应器集成,强化了乙炔选择性加氢反应和烯烃叠合反应,形成了新技术生长点．     

木屑在鼓泡流化床和循环流化床中气化特性的对比研究

对木屑在内径分别为0.3m×0.3m的鼓泡流化床气化炉（BFBG）和内径0.4m的循环流化床气化炉(CFBG)中的气化特征进行了对比,重点考察了当量比对生物质气化特性的影响。实验结果表明,在相同当量比下,由于CFBG操作气速明显高于BFBG,床内强烈的气固传热传质,使得CFBG可以获得较高的热解速率,同时可以使 CFBG在较高温度下运行。较高的运行温度不仅有利于二次裂解气化反应,使可燃气体质量明显好于BFBG,同时也减少了燃气中焦油的量。在较低气化当量比下(ER≤0.28),CFBG比BFBG可以获得更高的气体产率、碳转化率和气体效率;在较高当量比下,(ER＞0.28),CFBG和BFBG的气体产率、碳转化率和气体效率则相差不大。     

微型平板式反应器中甲醇水蒸气重整制氢的研究

研制了一种高效平板式微型制氢反应器,将甲醇重整和催化燃烧集于一体,吸热、放热合理耦合,实现快速启动和制氢过程自热运行;在反应器中进行甲醇水蒸气重整实验,考察了反应器腔内的温度分布,以及温度、空速和水醇比对制氢过程的影响。结果表明,当温度为270℃,空速为870h-1,水醇比为1.3时,甲醇转化率最高为94.85%,重整气组成为74.53%H2、1.76%CO、23.71%CO2;累计运行400h,重整最大产氢量接近6000mL/h,可为便携式燃料电池提供稳定氢源。     

煤和生物质共气化制备富氢气体的实验研究

在煤处理量为8kg/h的小型流化床反应器上,以富氧空气和水蒸气为气化介质,对煤和生物质共气化制取富氢燃气进行了实验研究。在850℃～1 050℃主要考察了空气当量比、水碳比、生物质比例和生物质种类对燃气组成和气体产率的影响。结果表明,对煤和稻草混合体系,稻草质量比为33%时,空气当量比增加,CO2含量显著增加,H2、CO和CH4含量减少,气体产率增加;水碳比增加,CO2和CH4含量增加,CO和H2含量减小,气体产率先增加后减小;生物质比例增加,CO2、H2和CH4含量增加,CO含量降低,气体产率先增加后减小,当生物质比例小于50%时,可以实现体系的稳定运行。对于三种不同的煤与生物质混合体系,煤与高粱秆共气化所得煤气中H2含量最高,气体产率的顺序为:煤/木屑煤/高粱秆煤/稻草煤。实验中H2在煤气中的体积分数最高可达37.25%,最大产率为0.54m3/kg。     

污水污泥流化床气化焦油的化学组成分析

以空气为气化剂、并通过GC-MS分析,研究了污水污泥流化床气化时气化温度（650、750和850 ℃）和污泥性质对污泥气化焦油产率及其化学组成的影响。结果表明,污泥气化焦油产率随气化温度的升高而降低,且厌氧消化污泥气化焦油的产率比未消化污泥的低。污泥气化焦油中的化学组成可分为五类：脂肪族化合物、脂环化合物、芳香烃、芳香烃衍生物和杂环化合物。随气化温度的升高,A²/O工艺的未消化污泥气化生成的焦油中脂肪族化合物和脂环化合物的产率均明显降低,芳香烃衍生物的产率则有显著地提高,而芳香烃和杂环化合物的产率均先增加后减少。气化温度为650 ℃时,活性污泥法消化污泥气化焦油中五类有机物的产率均低于未消化污泥的,而A²/O工艺消化污泥气化焦油中芳香烃产率高于未消化污泥的,其他四种有机物的产率则均低于未消化污泥的。     

Hydrogen production by conversion of methane over nickel-supported USY-type zeolite catalysts

Hydrogen production by conversion of methane over Ni-supported zeolite catalysts was investigated, and Ni-supported USY-type zeolite (Si/Al₂ = 14.0, 360) was found to have longer catalytic lifetime than Ni-supported silica (Cab-O-Sil) catalyst, which had been reported to have the longest catalytic lifetime for this reaction.     

流化床快速制不定形活性焦脱除烟气中SO2的研究

利用大型流化床制得了适用于脱除烟道气中二氧化硫的不定形活性焦AC-A,并对其进行了特性分析,在固定床上考察了不同条件下脱除SO2的性能。与硫容相近的商业活性焦AC-B的脱硫性能对比,发现其脱硫性能较好。实验结果表明,在烟气中的二氧化硫的体积分数为0.05%~0.12%,反应温度为80 ℃～100 ℃,空速（GHSV）为1 200 h-1,O2的体积分数为6%,水蒸气为10%的情况下,活性焦AC-A保持SO2脱除率在90%以上达5 h。再生循环脱硫实验表明,活性焦AC-A具有良好的再生脱硫活性。