Exploring the Limits of Emulsion Polymerization of Styrene for the Synthesis of Polymer Nanoparticles

Suspensions of polymer nanoparticles in water (latices) with average particle diameters between 20 and 80 nm were synthesized by batch emulsion polymerization of styrene using sodium dodecyl sulphate (SDS) as surfactant and potassium persulphate (KPS) as initiator. The influence of surfactant concentration, initiator concentration, monomer concentration, and reaction temperature on the final average particle diameters and size distributions of the latices were studied. The number of particles generated was proportional to the 0.56 power of the emulsifier concentration and to the 0.37 power of the initiator concentration in the whole concentration range which was observed. Furthermore, the final number of particles was dependant on the reaction temperature to the 2.06 power. With these correlations the average particle number as well as the average particle size could be estimated, and the results were in good agreement (±6%) with the experimental values. A reduction of the monomer/water ratio from 1:5 to 1:20 yielded smaller particle diameters, while leaving the particle number unaffected. The lower particle size limits for monomer ratios of 1:10 and 1:15 were estimated with diameters of about 18 and 16 nm.     

Effect of monomer water solubility on cationic microemulsion polymerization of three components (water,surfactant, and monomer)

Here, we present the oil/water (O/W) microemulsion polymerization in three‐component microemulsions of n‐butyl acrylate, ethyl acrylate, and methyl acrylate, monomers with similar chemical structures but different water solubilities using the cationic surfactant dodecyl trimethyl ammonium bromide. The effects of monomer water solubility, initiator type and initial monomer concentration on the polymerization kinetics were studied. Reaction rates were high with final conversions between 70 and 98% depending on the monomer and reaction conditions. The final latexes were bluish, with a particle size ranging between 20 and 50 nm and polymer with molar masses in the order of 10⁶ g mol^?1. Increasing monomer water solubility resulted in a slower reaction rate, larger particles and a lower number density of particles. A higher reaction rate, larger average particle size and higher particle number density were obtained by increasing the monomer concentration. © 2011 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem, 2011     

Stabilizer-free precipitation copolymerization of renewable bio-based α-methylene-γ-butyrolactone and styrene

Stabilizer-free precipitation copolymerization of α-methylene-γ-butyrolactone (MBL) and styrene (St) was carried out in isoamyl acetate with BPO as initiator at 80°C. The influence of monomer feed ratio, initiator concentration and reaction time on the size and morphology of the obtained polymer particle was investigated in details. It was found that the monomer feed ratio play an important role on the particle formation process. When the monomer feed ratio of MBL to St was 1:2, narrow size distributed spherical polymer particles were formed with number average diameters in the range of 785–2620 nm. The formation process of polymer particle was studied to get a deep insight into the polymerization process of this reaction system. It was found that the formation mechanism of the poly(MBL-co-St) particles was similar to that of conventional precipitation polymerization. After a short nucleation stage (10 min), the amount of polymer particles remained constant and the particle growth mainly came from the capturing of newly formed polymer chains. The chemical composition and thermal property of the poly(MBL-co-St) were fully characterized by FTIR, ¹H-NMR spectra, and DSC.     

Crosslinked polystyrene latexes prepared with 12-(o-styryloxy)dodecyltrimethylammonium bromide

Crosslinked polystyrene latexes with high surface charge densities have been prepared with 1, 3, and 5 mol% divinylbenzene and 0.5–5.0 mol% of 12-(o-styryloxy)dodecyltrimethylammonium bromide ( 1 ). Within experimental error all of surfactant 1 was incorporated into the particles. Analysis of the latex particles by transmission electron microscopy showed nonspherical shapes, aggregates, and number average diameters ranging from 22 to 95 nm. The particle size decreases and the polydispersity increases with increasing amounts of surfactant 1 and of divinylbenzene in the monomer mixture. A mechanism is proposed for particle formation by precipitation of crosslinked polymer from monomer droplets to form primary particles, coagulation of the primary particles to colloidally stable aggregates, and growth by further polymerization.     

The effect of cosurfactants and the initiator concentration on the polymer to surfactant concentration in nanolatexes

The effect of cosurfactant and initiator concentration on the ab initio production of nanolatexes using low surfactant levels was investigated. While the use of cosurfactants (acrylic acid and pentanol) increased the amount of monomer that can be used in styrene‐SDS microemulsion formulations to 13 wt %, high surfactant concentrations are still required, resulting in polymer‐to‐surfactant ratios (Pol/Surf) <1. Latexes with particle size of 30 ± 5 nm were produced upon polymerization of these microemulsions. The Pol/Surf can be significantly increased by increasing the initiator concentration of emulsion polymerization recipes. Particle sizes are comparable with microemulsion latexes, however, less surfactant is required. The reduction in the particle size with higher initiator concentration is attributed to a higher efficiency of particle nucleation and to a higher nucleation rate relative to the rate of monomer transfer. Nanolatexes (particle size < 30 nm) were obtained with 19 wt % solids content and Pol/Surf of 3.6 in ab initio. © 2011 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem, 2012     

无乳化剂乳液聚合法合成单分散大粒径高分子微球的研究

无乳化剂乳液聚合法合成单分散大粒径高分子微球的研究朱世雄杜金环金熹高陈柳生（中国科学院化学研究所北京１０００８０）关键词无乳化剂乳液聚合，单分散，均相成核，低聚物胶束微米级大粒径单分散高分子微球在标准计量、情报信息、分析化学等许多领域都有广泛的...     

Emulsifier-free emulsion copolymerization of styrene and acrylamide using an amphoteric initiator

Emulsifier-free emulsion copolymerization of styrene (St) and acrylamide (AAm) has been investigated in the presence of an amphoteric water-soluble initiator, 2,2′-azobis[N-(2-carboxyethyl)-2-2-methylpropionamidine]hydrate (VA057). The kinetics of polymerization and the colloidal properties of the resulting latices were studied and compared with the cases using ionic initiators. When adopting the amphoteric initiator at pHs lower than 10, stable amphoteric poly (St/AAm) latices, evidenced by the electrophoretic mobility, were prepared directly. Meanwhile, almost the same conversion versus time curves appeared and there were no apparent differences in the final particle sizes for those polymerizations, whereas in the polymerization at pH 10, a much lower rate of copolymerization and a larger size of particles were observed. The surface charge density and the growth rate of latex particles produced with VA057 at pH<10 were comparable to those of the particles with a cationic initiator, 2,2′-azobis(2-amidinopropane)dihydrochloride, but were apparently lower than those with an anionic initiator, potassium persulfate, when the polymerizations were carried out under corresponding conditions. The number of initiator fragments incorporated onto the particle surfaces was independent of polymerization pH, except for pH 10. The abnormal performance of VA057 at pH 10 was attributed to its degradation due to hydrolysis. Received: 14 December 1999 Accepted: 22 February 2000     

Synthesis and characterization of saccharide‐based latex particles

The synthesis of new polymer colloids based on renewable resources, such as sugar‐derived monomers, is nowadays a matter of interest. These new polymeric particles should be useful in biomedical applications, such as drug delivery, because of their assumed biodegradability. In this work, two new families of polymer latex particles, based on a sugar‐derived monomer, 3‐O‐methacryloyl‐1,2:5,6‐di‐O‐isopropylidene‐α‐D ‐glucofuranose (3‐MDG), were produced and characterized. The syntheses of poly(3‐MDG) crosslinked particles and those obtained by copolymerization with methacrylic acid (MAA), poly(3‐MDG‐co‐MAA) crosslinked particles, were prepared by surfactant‐free emulsion polymerization in a batch reactor. The average particle diameter evolutions, the effect of pH of the dispersion medium on the final average diameters, together with the microscopic and morphological analysis of the particle's surface and inner dominium, were analyzed. Poly(3‐MDG‐co‐EGDMA) stable particles were obtained by adding low amounts of initiator. The surface‐charge density of these particles corresponded to the sulfate groups coming from the initiator. In the second family of latices, poly(3‐MDG‐co‐MAA‐co‐EGDMA) particles, DCP measurements and SEM and TEM observations showed that the sizes and surface characteristics depended on the amounts of MAA and crosslinker used in the reaction mixture. © 2005 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 44: 443–457, 2006     

Semicontinuous seeded cationic emulsion polymerization of styrene: The effects of the concentration and type of cationic surfactant

The objective of this work was to analyze the effects of the concentration and type of cationic surfactant on the kinetic features (instantaneous and overall conversions) and colloidal characteristics [mean particle diameter, particle size distribution (PSD), and surface charge density] in the semicontinuous seeded cationic emulsion polymerization of styrene. 2,2′‐Azobis(N,N′‐dimethyleneisobutyramidine)dihydrochloride was used as an initiator. The surfactants were dodecyltrimethylammonium bromide (DTAB) and hexadecyltrimethylammonium bromide (HDTAB). So that the evolution of some polymeric and colloidal characteristics of the synthesized latices could be followed, the overall and instantaneous conversions were defined and determined gravimetrically. The PSDs and average particle diameters were determined by transmission electron microscopy and photon correlation spectroscopy. The surface charge density was determined by conductimetric titration. The evolution of the instantaneous conversions, the total number of particles, and the PSDs of the different reactions were related to the nucleation, growth, and coagulation processes taking place in the semicontinuous seeded emulsion polymerizations. The PSDs obtained from the reactions carried out with the emulsifier DTAB, at a concentration equal to its critical micelle concentration (cmc) and at a concentration twice its cmc, presented more and smaller particles than those obtained by the addition of HDTAB to the polymerization recipe. At lower emulsifier concentrations equal to half of the cmc, the system had lower colloidal stability with DTAB. © 2003 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 41: 2322–2334, 2003     

Kinetic study of the nitroxide‐mediated controlled free‐radical polymerization of n‐butyl acrylate in aqueous miniemulsions

The controlled free‐radical homopolymerization of n‐butyl acrylate was studied in aqueous miniemulsions at 112 and 125 °C with a low molar mass alkoxyamine unimolecular initiator and an acyclic β‐phosphonylated nitroxide mediator, N‐tert‐butyl‐N‐(1‐diethylphosphono‐2,2‐dimethylpropyl) nitroxide, also called SG1. The polymerizations led to stable latices with 20 wt % solids and were obtained with neither coagulation during synthesis nor destabilization over time. However, in contrast to latices obtained via classical free‐radical polymerization, the average particle size of the final latices was large, with broad particle size distributions. The initial [SG1]₀/[alkoxyamine]₀ molar ratio was shown to control the rate of polymerization. The fraction of SG1 released upon macroradical self‐termination was small with respect to the initial alkoxyamine concentration, indicating a very low fraction of dead chains. Average molar masses were controlled by the initial concentration of alkoxyamine and increased linearly with monomer conversion. The molar mass distribution was narrow, depending on the initial concentration of free nitroxide in the system. The initiator efficiency was lower than 1 at 112 °C but was very significantly improved when either a macroinitiator was used at 112 °C or the polymerization temperature was raised to 125 °C. © 2002 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 40: 4410–4420, 2002     

NONCONVENTIONAL EMULSION POLYMERIZATION OF ACRYLONITRILE CATALYZED BY in situ METAL COMPLEXw

 Nano-sized polyacrylonitrile (PAN) particles were prepared under the catalytic effect of in situ developed CoCl₂/EDTA complex with ammonium persulfate as the initiator in the absence of any added emulsifier. The emulsion polymerization was studied at varying concentrations of the initiator, monomer, complex and solvent over a temperature range of 30-70^oC. The overall activation energy (Ea, 49.79 kJ/mol), energy of dissociation of initiator (Ed, 82.68 kJ/mol), number of micelles (0.163 x 1018) and the viscosity average molecular weight of the polymer were computed. The distribution of particle sizes was determined by transmission electron microscopy (TEM). It was found that the oil-in-water polymerization was stabilized by the presence of the CoCl₂/EDTA in situ complex reducing the particle size into the nano order. The average diameters of PAN nano particles, obtained by TEM, were in the range of 50–150 nm at the maximum conversion. The experimental particle size was mainly dependent on the concentration of the complex and temperature.     

Atom transfer radical polymerization of n‐butyl methacrylate in an aqueous dispersed system: A miniemulsion approach

Ultrasonication was applied in combination with a hydrophobe for the copper‐mediated atom transfer radical polymerization of n‐butyl methacrylate in an aqueous dispersed system. A controlled polymerization was successfully achieved, as demonstrated by a linear correlation between the molecular weights and the monomer conversion. The polydispersities of the polymers were small (weight‐average molecular weight/number‐average molecular weight < 1.5). The influence of several factors, including ultrasonication, the amount of the surfactant, and the nature of the initiator, on the polymerization kinetics, molecular weight, and particle size was studied. The polymerization rate and molecular weights were independent of the number of particles and only depended on the atom transfer equilibrium. The final particle size, however, was a function of all the parameters. © 2000 John Wiley & Sons, Inc. J Polym Sci A: Polym Chem 38: 4724–4734, 2000     

The production of high polymer to surfactant microlatexes

Starved‐feed microemulsion polymerization of styrene was investigated. The influence of the type (SDS or Dowfax 2A1) and concentration of anionic surfactant on the final particle size of latex made by the polymerization of microemulsions of styrene was studied. In addition, the influence of 1‐pentanol and acrylic acid as cosurfactants was examined. Latexes with 20% solids content and polymer to surfactant ratio of 22 were produced, with a particle diameter of 42 nm and very low polydispersity indexes. Smaller particles are produced using SDS than Dowfax 2A1 for the same weight fraction of surfactant; however, similar particle sizes were obtained with the same molar concentrations of SDS and Dowfax 2A1. Further shot additions of monomer increased solids level as high as 40% and polymer to surfactant ratios greater than 40, with particles remaining monodisperse with average diameter smaller than 60 nm. © 2009 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 48: 48–54, 2010     

Kinetics of the batch cationic emulsion polymerization of styrene: A comparative study with the anionic case

An in‐depth study on the kinetics of the cationic emulsion polymerization of styrene in a batch reactor is presented. This study is focused on the effect of the amount of the cationic surfactant dodecyltrimethylammonium bromide (DTAB), using two different cationic initiators: 2,2′‐azobisisobutyramidine dihydrochloride (AIBA), 2,2′‐azobis (N,N′‐dimethyleneisobutyramidine) dihydrochloride (ADIBA), on kinetics and colloidal features such as conversion, number of particles, number average of radicals per particle, mean particle diameter, and particle size distribution (PSD) of the polystyrene latices obtained by emulsion polymerization in a batch reactor. Furthermore, the results of the cationic emulsion polymerization were compared with its homologous anionic case. Using DTAB as cationic surfactant an expected increase in the total rate of polymerization was observed when the DTAB concentration increased. However, the total number of particles increased much more than in the anionic system. On the other hand, a dependence on the particle size of the rate of polymerization per particle together with the average number of radicals per particle was found. These differences between cationic and anionic emulsion polymerizations were explained taking into account the limited particle coagulation observed with cationic surfactants, and the high rate of radical formation of cationic initiators. © 2006 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 44: 4461–4478, 2006     

Emulsifier-free emulsion polymerization of the comonomer system styrene/tetrahydrofurfuryl metacrylate

 The emulsifier-free emulsion copolymerization of styrene and tetrahydrofurfuryl methacrylate (TMA) in aqueous phase is described. Monodisperse latex particles with diameters from about 280 to 620 nm are obtained consisting of a hydro-phobic polystyrene core and a hydrophilic poly-TMA shell. The influence of a variation of TMA, styrene and initiator (potassium persulfate) concentration in the original emulsion on particle size, molecular weight and composition of the copolymer is described. The concentration of TMA and initiator affects the number of primary particles but not the size of the final particles, whereas the styrene concentration strongly influences the particle diameter, a large size being favored by a high styrene concentration. The molecular weights of the polymers are between 6.2×10⁴ and 7.0×10⁵ g/mole. Size exclusion chromatography of polymer solutions in tetra-hydrofuran shows that high molecular weights are especially found in large particles, which are preferentially formed in emulsions with a high concentration of styrene. ¹H-NMR spectroscopy of the polymer shows that only about 50% of the initial TMA concentration are polymerized in the particles. Thus the copolymers prepared at increasing styrene concentration and constant initiator concentration of the emulsion show an increasing polystyrene content and are formed in particles of increasing size. Received: 4 June 1997 Accepted: 19 August 1997     

Chitosan Encapsulation of Poly(n-butyl acrylate-co-methyl methacrylate) Particles

Poly(n-butyl acrylate-co-methyl methacrylate) particles encapsulated with chitosan were synthesized at 1:1 monomer ratio using potassium persulfate as an initiator. Effect of concentration and molecular weight of chitosan on particle encapsulation process was investigated. Chitosan concentration was varied from 0.5%, 1%, and 1.5% w/v, while molecular weights were 120, 370, and 850 kDa, respectively. The results showed that the particle diameter of the copolymer particles with chitosan encapsulation was increased when the concentration and molecular weight of chitosan were increased. The average particle size and zeta potential were obtained in a range of 144–625 nm and +27 – +47 mV, respectively. TEM micrographs suggested a presence of the chitosan encapsulation layer on the particles.     

Modified structural model for predicting particle size in the microemulsion and emulsion polymerization of styrene under microwave irradiation

In this study, the microemulsion and emulsion polymerization of styrene at 70 degrees C in the presence of sodium dodecyl sulfate (SDS, surfactant) and potassium persulfate (KPS, initiator) was conducted under microwave radiation. Laser light scattering was used to characterize the resultant polystyrene latex particles formed at different polymerization stages. The influence of the initial emulsion composition, that is, the SDS, KPS, and styrene concentrations, on the final particle size led us to a simple modified structural model in which we considered the stabilization effects of both the surfactant and the ionic end groups generated from the initiator. This model extended the application of the previous Wu plot from microemulsion polymerization to emulsion polymerization. Using this model, we were not only able to control the particle size but were also able to predict the monomer concentration dependence of the number of the resultant latex particles and the effect of diluting the reaction mixture on the resultant particle size.     

NONCONVENTIONAL EMULSION POLYMERIZATION OF ACRYLONITRILE CATALYZED BY in situ METAL COMPLEX

Nano-sized polyacrylonitrile (PAN) particles were prepared under the catalytic effect of in situ developed CoCl2/EDTA complex with ammonium persulfate as the initiator in the absence of any added emulsifier. The emulsion polymerization was studied at varying concentrations of the initiator, monomer, complex and solvent over a temperature range of 30-70℃. The overall activation energy (Ea, 49.79 kJ/mol), energy of dissociation of initiator (Ed,82.68 kJ/mol), number of micelles (0.163×1018) and the viscosity average molecular weight of the polymer were computed. The distribution of particle sizes was determined by transmission electron microscopy (TEM). It was found that the oil-in-water polymerization was stabilized by the presence of the CoCl2/EDTA in situ complex reducing the particle size into the nano order. The average diameters of PAN nano particles, obtained by TEM, were in the range of 50-150 nm at the maximum conversion. The experimental particle size was mainly dependent on the concentration of the complex and temperature.     

Synthesis and characterization of polychloromethylstyrene nanoparticles of narrow size distribution by emulsion and miniemulsion polymerization processes

Polychloromethylstyrene nanoparticles of sizes from 12.0 ± 2.3 to 229.6 ± 65 nm were prepared by the emulsion and miniemulsion polymerization of chloromethylstyrene in an aqueous continuous phase in the presence of potassium persulfate as initiator, sodium octylbenzenesulfonate as surfactant, and hexadecane as costabilizer for the miniemulsion polymerization process only. The influence of various polymerization parameters (e.g., concentration of the monomer, initiator, the crosslinker monomer, and the surfactant) on the properties of the particles (e.g., size, size distribution, and yield) has been elucidated. The polychloromethylstyrene nanoparticles formed via the emulsion polymerization mechanism possess smaller diameter and size distribution than those formed under similar conditions via the miniemulsion polymerization mechanism. Other differences between these two polymerization mechanisms have also been elucidated. For future study, we wish to use these nanoparticles for the covalent immobilization of bioactive reagents such as proteins to the surface of these nanoparticles for various biomedical applications.