水性聚氨酯阻燃纳米复合材料的Click反应制备及性能

以4,4'-二羟甲基-1,4-庚二炔功能单体作为扩链剂制备了端炔基功能化聚氨酯, 与叠氮基改性纳米蒙脱土(MMT-N₃)、 纳米氢氧化铝(ATH-N₃)和纳米氢氧化镁(MH-N₃)通过Click反应制备了水性聚氨酯(WPU)阻燃纳米复合材料. 采用红外光谱(FTIR)、 核磁氢谱(¹H NMR)和扫描电子显微镜(SEM)对WPU阻燃纳米复合材料的结构进行了表征, 对比研究了纳米阻燃剂配比和制备方法对WPU阻燃纳米复合材料的氧指数、 动态燃烧行为和热稳定性的影响. 阻燃性能研究结果表明, 当MMT-N₃, MH-N₃和ATH-N₃的质量分数分别为7%, 2%和1%时, 采用Click反应制备的复合材料的氧指数比纯WPU高7%, 点燃时间从10 s延长到29 s, 峰值热释放速率和烟释放速率分别降低了41%和42%. 热失重分析结果表明, 当MMT-N₃质量分数为10%时, 与WPU相比, 采用Click反应制备的MMT/WPU复合材料在热失重50%时的温度提高了21 ℃. 复合材料断面和燃烧后残渣的SEM分析证明在聚合物基体中Click反应是分散纳米材料的一种有效方法.     

Modified montmorillonite combined with intumescent flame retardants on the flame retardancy and thermal stability properties of unsaturated polyester resins

Modified montmorillonite‐containing phytic acid (PA‐MMT) has been prepared by acid treatment and then introduced into unsaturated polyester resin (UPR) with an intumescent flame retardant (IFRs). The flame retardancy and thermal degradation of UPR/IFRs/PA‐MMT were evaluated by a limiting oxygen index (LOI) test, a vertical burning test (UL‐94), a thermogravimetric analysis (TGA), and a cone calorimeter test (CCT). Besides, the mechanical properties were studied by a universal testing machine. The LOI value of UPR/IFRs/PA‐MMT composites was increased to 29.2%. The CCT results indicated that the incorporation of PA‐MMT and IFRs significantly improved the combustion behavior of UPR. The results of the mechanical properties indicated that 1.5 wt% loading of PA‐MMT in UPR/IFRs showed the highest improvement in flexural strength and tensile strength. The flame‐retardant mechanism of PA‐MMT/IFRs was examined and discussed based on the results of combustion behavior and char analysis.     

辐照法制备PVAc/蒙脱土纳米复合材料及其表征

蒙脱土有机化后 ,片层结构间距离增大 ,对有机物的亲和性有所增强 .采用VAc单体渗入有机化蒙脱土层间 .经γ 射线辐照引发原位插层聚合 ,使蒙脱土片层结构发生剥离 ,形成无机 有机纳米复合材料 .并用X衍射、红外光谱、扫描电镜以及透射电镜等现代测试手段对复合材料进行了表征     

Thermal stability and flame retardancy of LDPE/EVA blends filled with synthetic hydromagnesite/aluminium hydroxide/montmorillonite and magnesium hydroxide/aluminium hydroxide/montmorillonite mixtures

The combination of organophillised montmorillonite (MMT), synthetic hydromagnesite and aluminium hydroxide (ATH) as flame retardant system for polyethylene-based materials was studied and compared with a similar system with magnesium hydroxide, ATH and MMT. The thermal stability and the flame retardant properties were evaluated by thermogravimetric analysis (TGA), differential thermal analysis (DTA), limiting oxygen index (LOI) and cone calorimeter tests. The results indicated that the addition of montmorillonite makes it possible to reduce the total filler content to achieve the flame retardant requirements. The thermal stability of filled LDPE/EVA blends increases to a higher extent for the samples containing MMT. In the cone calorimeter tests we observed a reduction of the peak heat release rate for the sample containing montmorillonite in comparison with a sample with higher filler loading without this nanoclay. An increase of the stability of the char formed could be responsible for this favourable behaviour when montmorillonite is added.In addition, mechanical properties significantly improved for the composites containing montmorillonite both for the filler loading reduction and the reinforcement effect of the nanoclay.     

Roles of organic intercalation agent with flame retardant groups in montmorillonite (MMT) in properties of polypropylene composites

Three kinds of organic intercalation agent containing flame retardant groups, melamine (MA), triphenylphonium (TPP) chloride, and tetradecyl trihexyl phosphonium (TTP) bromide were intercalated into montmorillonite (MMT) via cation exchange reactions. These modified MMTs are combined with intumescent systems and compounded with PP. The flame retardant and thermal properties of the PP composites are studied. The organic intercalation agents in the layers of MMT play important roles in the char formation and flame retardant properties of PP composites. MA shows a better performance in limiting oxygen index (LOI) value and TPP helps to increase UL‐94 properties, whereas TTP maintains or deteriorates the flame retardancy of polypropylene/intumescent flame retardant (IFR) composites. The LOI and UL‐94 properties increase firstly and then decrease as the content of MMT increases. The MA acts as a blowing agent and emits an inert gas to provide migration impetus, which results in a better intumescent structured and stronger char to endure heat erosion. Although TPP and TTP emit combustible gas that burn, especially for TTP as it has a more flammable aliphatic chain. The synergistic effect between MA‐MMT and IFR is better than that for TPP‐MMT and TTP‐MMT. Copyright © 2014 John Wiley & Sons, Ltd.     

Experimental study on the thermal behaviors of lithium-ion batteries under discharge and overcharge conditions

Iron oxide modified montmorillonite (MMT) as flame retardant was used to polyvinyl chloride (PVC), and the flame retardant and smoke-suppressant properties of the PVC were investigated by the smoke density rating and cone calorimeter tests (CONE), and the thermal degradation behaviors of PVC were studied by thermogravimetric analysis (TG) in air atmosphere. The activation energies for the first stage of thermal degradation were obtained following the equation of Kissinger. The mechanical properties testing resultant data showed that iron oxide modified MMT had little effect on the tensile strength of the sample. The CONE result indicated that iron oxide modified MMT could reduce the heat release rate in flame retardant PVC: a more compact char residue formed on the surface of the sample including iron oxide modified MMT during the combustion process. The TG result showed that the sample with modified iron oxide MMT had higher thermal stability than the pure PVC. Besides, the PVC treated with modified MMT showed high activation energy.     

Surface properties of chitosan composites with poly(<Emphasis Type="Italic">N</Emphasis>-vinylpyrrolidone) and montmorillonite

Surface properties of composites containing chitosan (Ch) with poly(N-vinylpyrrolidone) (PVP) and montmorillonite (MMT) additives were investigated by contact angle measurements, thermogravimetric analysis (TGA), atomic force microscopy (AFM) and tensile tests. Composites were obtained by drop casting suspensions of montmorillonite (1 wt % relative to chitosan) and polymer (1 wt %) in 0.1 mol/dm³ acetic acid. Contact angle measurements for diiodomethane (D) and glycerol (G) on the surfaces of the chitosan films, PVP and their composite films were made; surface free energies were also calculated. It was found that the PVP/MMT or Ch/PVP/MMT blend surface is enriched with a high surface energy component, i.e., polyvinylpyrrolidone. The roughness of chitosan composites increases after the addition of montmorillonite; this may indicate an increase in the heterogeneity of this composition in comparison to other compositions. The TGA thermograms and mass loss percentages at different decomposition temperatures showed that the thermal stability of the binary composite slightly increases upon the addition of polyvinylpyrrolidone. The mechanical properties such as tensile strength and Young modulus depend on the composition and varied non-uniformly.     

Preparation of microencapsulated ammonium polyphosphate with montmorillonite‐melamine formaldehyde resin and its flame retardancy in EVM

Microencapsulated ammonium polyphosphate (MMT‐MF‐APP) with a montmorillonite‐melamine formaldehyde resin coating layer was successfully prepared by in situ polymerization. The product was characterized by Fourier‐transform infrared, X‐ray photoelectron spectroscopy, and scanning electron microscopy. Water absorption analysis showed that the microencapsulation of APP with the MMT‐MF resin leads to a decrease in the particle's water solubility. The microcapsules also exhibited better mechanical properties and higher flame retardancy in the ethylene–vinyl acetate copolymer with high vinyl acetate content (EVM) rubber compared with the common ammonium polyphosphate. Moreover, thermogravimetric analysis results showed that the EVM composites with MMT‐MF‐APP and dipentaerythritol (DPER) as flame retardants possess higher thermal stability than those with common APP and DPER as flame retardants. Copyright © 2011 John Wiley & Sons, Ltd.     

The crystalline and mechanical properties of PLA/layered silicate degradable composites

The poly(lactic acid) (PLA)/montmorillonite (MMT) composites were prepared by melt blending in an internal mixer. The effect of MMT and organically modified MMT (OMMT) addition on crystallization and mechanical preferences has been studied. The DSC results show that the crystallization ability of PLA is improved by MMT or OMMT. The addition of MMT and OMMT increase the crystallinity of PLA from 27.3 to 32.8%, and the cold crystallization temperature (T_CC) of PLA decreases from 93.1 to 88.9°C with the MMT. However, the nucleating effect of MMT is better than that of OMMT due to the velvety surface resulted from the organic modification. The average size of the spherulites in PLA/MMT is smaller than that in PLA/OMMT. The addition of MMT or OMMT increases the tensile strength of PLA from 29.6 to 34.7 MPa and decrease the elongation at break of PLA. The modulus of PLA composites is enhanced rapidly from 338 to 660 MPa by the addition of MMT.     

利用静电界面制备高性能蒙脱石/氢化丁腈橡胶

将甲基丙烯酸(MA)和烷基胺改性蒙脱石(MMT)混合成浆料后,加入到氢化丁腈(HNBR)橡胶中,通过热硫化工艺,制备了MMT/HNBR橡胶复合材料.采用扫描电子显微镜、透射电子显微镜、小角X射线衍射仪、傅里叶变换红外光谱仪和转矩流变仪研究了MA改性的MMT与橡胶间的界面及分散性,并对复合材料的各种性能进行分析.结果表明,在热硫化过程中,不仅形成了橡胶的交联网络,而且也促使MA在橡胶中发生原位聚合.生成的聚甲基丙烯酸与MMT表面的烷基胺形成离子对,从而在橡胶和MMT间构筑了强的静电界面.同时MA在MMT层间发生聚合反应,提高了MMT在橡胶中的分散性.动态机械性能和200%应变的应力松弛实验表明,良好分散的MMT和静电界面有效约束了橡胶分子链在力学拉伸过程中的运动.与纯橡胶相比,MMT/HNBR橡胶复合材料具有更大的拉伸强度和韧性.此外,橡胶复合材料还具有良好的N2气阻隔性能.因此,配制MA/MMT浆料是一种简单方便的MMT改性方法,制备的MMT/HNBR橡胶复合材料可用于制造具有高强韧性和气体阻隔性要求的橡胶产品.     

The Potential of O‐MMT as a Reinforcing Filler for Uncured and Dynamically Cured PVC/XNBR Composites

Organic montmorillonite modified with quaternary ammonium (O‐MMT) was compounded with uncured and dynamically cured poly(vinyl chloride)/carboxylated nitrile butadiene rubber (PVC/XNBR) composites, using a Brabender Plasticorder at 130°C and 50 rpm rotor speed. The reinforcing efficiency of the O‐MMT was investigated in the uncured PVC/XNBR composite and the dynamically cured PVC/XNBR counterpart. Mixing and dynamic curing of the composites were monitored by typical torque‐time curves derived from a Brabender internal mixer. The torque‐time curves revealed that the dynamic curing process was successful and the incorporation of O‐MMT has no adverse effect on the processibility of the composites. It has been found that the introduction of crosslinks within the rubbery phase in the presence of the O‐MMT has further improved the tensile properties. DMA studies revealed that dynamically cured composite with O‐MMT showed higher storage modulus than the composite without O‐MMT. Furthermore, a one‐step tensile modulus vs. temperature curve and a related one peak tensile loss modulus vs. temperature curve were obtained, consequently, both are characteristics of a miscible polymers system. Further evidence on the composite miscibility was purchased by thermal scans from DSC, which showed a single glass transition temperature of PVC/XNBR composites. This claim was further supported by ATR‐IR spectra which revealed that hydrogen bonding is extensively involved in PVC/XNBR composites. This evidence unveiled the exact nature of the specific interactions responsible for miscibility and hence, enhanced mechanical properties. Furthermore, we proved in our studies the reinforcing role played by layered clay due to better dispersion, as well as improved interactions.     

原位聚合制备聚乙烯/蒙脱土(MMT)纳米复合材料的研究

利用MgCl₂在醇中溶解和蒙脱土(MMT)在醇中层间膨胀的特性,制备了MgCl₂/TiC_l4负载于MMT层间的MMT/MgCl₂/TiC_l4催化剂,并通过原位聚合合成了聚乙烯/蒙脱土纳米复合材料.经广角X射线衍射(WAXD)和透射电子显微镜(TEM)分析表明,蒙脱土片层在乙烯聚合过程中发生了层间剥离,以单片层或几片层共存的形式无规地分散于聚乙烯基质中.与分子量相近的纯聚乙烯相比,极低的蒙脱土含量(质量分数<1%)能使复合材料的屈服强度、拉伸强度和拉伸模量有很大提高.复合材料中蒙脱土片层以纳米尺寸在聚乙烯基质中的良好分布和对聚乙烯分子链运动的限制作用是力学性能提高的主要因素.     

Study of elastomeric polyurethane nanocomposites prepared from grafted organic–montmorillonite

4,4′-Diphenylmethane diisocyanate (MDI) was grafted on to organic–montmorillonite (OMMT) by reaction between hydroxyl groups (−OH) on surface of the montmorillonite and the isocyanate groups (−NCO) of MDI, thus forming grafted organic–montmorillonite (MOMMT). Intercalated nanocomposites based on polyurethane (PU) and MOMMT were prepared by solution intercalation technology. The interface interaction of PU/MOMMT nanocomposites was better than that of PU/MMT composites. The tensile strength, elongation at break, and tear strength of the PU/MOMMT nanocomposites increased for MOMMT content up to 5% w/w, and then decreased with further increase in MOMMT content. At the same filler content, the tensile strength and tear strength of PU/MOMMT nanocomposites were higher than those of PU/OMMT nanocomposites, whereas the elongations at break of PU/MOMMT nanocomposites were smaller than those of PU/OMMT nanocomposites. The initial temperatures of weight loss of PU/MOMMT nanocomposites were lower than for PU/MMT composites in the first step of thermal degradation, whereas in the second step initial temperatures of weight loss were higher for PU/MOMMT nanocomposites.     

Optical and mechanical properties of polyurethane/surface-modified nanocrystalline cellulose composites

in order to improve the optical and mechanical performances of waterborne polyurethane （WPU）, nanocrystalline cellulose （NCC）/WPU composites were synthesized in this study. NCC （prepared by acid hydrolysis of cotton fiber） was modified by （3-aminopropyl）triethoxysilane （APTES） to enhance its compatibility with WPU, and the surface-modified NCC was characterized by grafting ratio, crystallinity and contact angle （CA）. NCC/WPU composites were examined by scanning electron microscopy （SEM）, X-ray powder diffraction （XRD） and thermogravimetric analysis （TG）. The anti-yellowing property, specular gloss, pencil hardness, and abrasion resistance of NCC/WPU composites were investigated by the methods of Chinese National Standards GB/T 23999-2009, GB/T 9754-2007, GB/T 6739-2006 and GB/T 1768-2006, respectively. The results showed that the grafting ratio of NCC modified by 6% APTES was 36.01% and the crystallinity of modified NCC was decreased with the enhancement of APTES. CA of the modified NCC was decreased by 28.8% and the nanoparticles were homogeneously dispersed in the WPU matrix. The XRD patterns of the NCC/WPU composites were relatively steady, while the thermal stability of the composites was enhanced by 6.7% with 1.0 wt% modified NCC. Modified NCC affected the specular gloss of NCC/WPU composites more obviously than the anti-yellowing property. The pencil hardness of NCC/WPU composites was increased from 2H to 4H by addition of NCC and the abrasion resistance of the composites was enhanced significantly. In general, NCC/WPU composites showed significant improvements in the optical and mechanical performances.     

Influence of Fe‐MMT on the fire retarding behavior and mechanical property of (ethylene‐vinyl acetate copolymer/magnesium hydroxide) composite

In this work, Fe‐montmorillonite (Fe‐MMT) is synthesized and used as a synergistic agent in ethylene vinyl acetate/magnesium hydroxide (EVA/MH) flame retardant formulations. The synergistic effect of Fe‐MMT with magnesium hydroxide (MH) as the halogen‐free flame retardant for ethylene vinyl acetate (EVA) is studied by thermogravimetric analysis (TGA), limiting the oxygen index (LOI), UL‐94, and cone calorimetry test. Compared with that of Na‐MMT, it indicates that the synergistic effects of Fe‐MMT enhance the LOI value of EVA/MH polymer and improve the thermal stability and reduce the heat release rate (HRR). The structure and morphology of nanocomposites are studied by X‐ray diffraction (XRD) and transmission electron microscopy (TEM). The mechanical properties of the EVA composites have also been studied here, indicating that the use of Fe‐MMT reduces the amount of inorganic fillers. MH hence enhances the mechanical properties of the EVA composite while keeping the UL‐94 V‐0 rating. Copyright © 2008 John Wiley & Sons, Ltd.     

Diffusion of polyphosphates into (poly(allylamine)-montmorillonite) multilayer films: flame retardant-intumescent films with improved oxygen barrier

The present paper relies on the original idea to design multifunctional coatings, and in particular highly efficient intumescent flame retardant coatings, based on the diffusion of polyphosphates (PSPs) in exponentially growing "layer-by-layer" films made from montmorillonite (MMT) and poly(allylamine) (PAH). Here, we used polyphosphates as an acid source, polyallylamine as both a carbon source and a swelling agent, and finally clays to reinforce the intumescent char strength and also for their oxygen barrier property. The coatings made from the alternated deposition of n = 60 layer pairs of PAH and MMT reach a considerable thickness of ～18 μm with well-defined ordering of the MMT in the direction parallel to the substrate. Structural, morphological, mechanical, gas barrier, and fire resistance properties of these films have been studied. Excellent oxygen barrier properties and extraordinary fire resistance properties are demonstrated based on the basis of a strong increase of the time to ignition and on a decrease of the heat release rate of polylactide substrates during mass loss calorimeter tests. This new and innovative intumescent flame retardant system based on (PAH-MMT)(n)-PSP coatings is a promising universal treatment for current polymeric materials.     

Delamination of sodium montmorillonite in PA6 in the presence of melamine polyphosphate

This study describes the influence of melamine polyphosphate (MPP) flame retardant addition on layered structure of virgin sodium montmorillonite (MMT) in PA6/MMT system obtained in extrusion process. It was found that the extrusion of the PA6/MMT binary system in co‐rotating twin screw extruder gives intercalated clay nanocomposites, while during extrusion of ternary PA6/MMT/MPP composite, full exfoliation of clay was obtained in the system. Structure of the composites was proved utilizing wide angle X‐ray scattering and transmission electron microscopy techniques. Exfoliation of MMT in ternary PA6/MMT/MPP system was also confirmed by rheological studies (viscosity and creep measurements) which were carried out using rotational rheometer. Young's modulus of PA6/MMT/MPP was found to be ~25% greater comparing to PA6/MPP of the same filling level. Cone calorimetry experiments proved decrease of heat release rate peak of PA6/MMT/MPP by ~55% comparing to PA6/MPP with the same total filling level. Copyright © 2017 John Wiley & Sons, Ltd.     

Preparation and properties of PU/MCMMT nanocomposites

The cetyltrimethyl ammonium bromide (CTAB) was used as a swelling agent to be intercalated into the galleries of the montmorillonite (MMT) platelets to get the organic MMT (CMMT). Then 4,4′‐diphenylmethane diisocyanate (MDI) were grafted on CMMT by the reaction between hydroxyls in organic MMT platelets and MDI to synthesize the MDI modified CMMT (MCMMT). Polyurethane (PU)/MCMMT composites were prepared by situ polymerization. The MCMMT platelets dispersed in a PU matrix in nanometer scale. The dispersion and intercalation degree of the MCMMT platelets decreased with increase in the content of MCMMT. Under the same content of fillers, the tensile strength and tear strength of PU/MCMMT nanocomposites were higher than those of PU/organic MMT nanocomposites. The reinforcing effect of the MCMMT platelets to the PU was better than that of the organic MMT platelets. With increase in the content of MCMMT, the tensile strength and tear strength of the PU/MCMMT nanocomposites were increased, while the extent of the increase slowed down. Compared with those of PU, the thermal stability of PU/MCMMT nanocomposites was increased. Copyright © 2009 John Wiley & Sons, Ltd.     

Properties and characteristics of polylactide blends: Synergistic combination of poly(butylene succinate) and flame retardant

A study on the influence of flame‐retardant types, poly(butylene succinate) (PBS) contents, and combination of flame retardant and PBS on the mechanical, thermal, morphological, and flame retardancy properties of polylactide (PLA) and PLA/PBS blends was investigated. Blending of PLA, PBS, and flame retardant was prepared by a twin screw extruder. Tricresyl phosphate (TCP) and montmorillonite (MMT) were used as a flame retardant, whereas PBS acted as a flexible material for enhancing the fire resistance and toughness of PLA, respectively. The results revealed that the introducing of TCP and MMT greatly improved the impact strength of the PLA. The impact toughness of PLA blends with 20 wt% of PBS increased to about 244% that of neat PLA. The addition of flame retardants markedly improved the limiting oxygen index of PLA from 18.0% to 30.1% and 24.3% for the blends containing TCP and MMT. The V‐0 rating in UL‐94 testing was achieved with PLA/TCP blend. Elongation at break, impact toughness, and thermal stability of PLA significantly increased with the increment of PBS concentration. The synergistic effect of flame retardant and PBS afforded the PLA blends with outstanding increase of impact resistance. Furthermore, the flame retardant of TCP in the system not only affected dripping behavior and total flame time of PLA/PBS blends but also improved limiting oxygen index values due to the forming of char layer and inhibiting of burning mechanism.     

热塑性淀粉/聚乙烯醇/蒙脱土三元纳米复合材料

用熔融挤出的方法制备了甘油塑化热塑性淀粉（TPS）/聚乙烯醇（PVA）/蒙脱土（MMT）纳米复合材料,添加蒙脱土和聚乙烯醇用以提高热塑性淀粉材料的力学性能。 在相对湿度50%的条件下,复合材料的XRD衍射谱图和透射电子显微镜测试表明,MMT以剥离状态均匀分布在TPS/PVA基体中;力学测试表明,当MMT的质量分数从0％增至5％时,复合材料的力学性能明显提高。 当蒙脱土的质量分数为3%时,复合材料最大抗张强度达到13.24 MPa,杨氏模量达到61.46 MPa。 这说明蒙脱土在复合材料中可以起到物理交联点的作用,提高了复合材料的力学性能。