A noncontact method for determining surface density of nonporous materials with the limp-wall mass law

A new noncontact technique for determining the surface density or mass per unit area of nonporous, homogeneous membranes and foils of sub-wavelength thicknesses is introduced. Surface densities are determined through application of the limp-wall mass law and through-transmission ultrasonic measurements of bulk waves. The ultrasonic measurements are performed with commercially-available, broadband air-coupled ultrasonic transducers. Surface densities of aluminum foil, brass shim, and plastic sheets are typically found to be within 3% of their accepted values.     

DPSM technique for ultrasonic field modelling near fluid-solid interface

Distributed point source method (DPSM) is gradually gaining popularity in the field of non-destructive evaluation (NDE). DPSM is a semi-analytical technique that can be used to calculate the ultrasonic fields produced by transducers of finite dimension placed in homogeneous or non-homogeneous media. This technique has been already used to model ultrasonic fields in homogeneous and multi-layered fluid structures. In this paper the method is extended to model the ultrasonic fields generated in both fluid and solid media near a fluid-solid interface when the transducer is placed in the fluid half-space near the interface. Most results in this paper are generated by the newly developed DPSM technique that requires matrix inversion. This technique is identified as the matrix inversion based DPSM technique. Some of these results are compared with the results produced by the Rayleigh-Sommerfield integral based DPSM technique. Theory behind both matrix inversion based and Rayleigh-Sommerfield integral based DPSM techniques is presented in this paper. The matrix inversion based DPSM technique is found to be very efficient for computing the ultrasonic field in non-homogeneous materials. One objective of this study is to model ultrasonic fields in both solids and fluids generated by the leaky Rayleigh wave when finite size transducers are inclined at Rayleigh critical angles. This phenomenon has been correctly modelled by the technique. It should be mentioned here that techniques based on paraxial assumptions fail to model the critical reflection phenomenon. Other advantages of the DPSM technique compared to the currently available techniques for transducer radiation modelling are discussed in the paper under Introduction.     

面向水下应用的电容式微机械超声换能器*

电容式微机械超声换能器具有宽频带和易于制造二维阵列等优势,已经成为一种重要的新型超声换能器。该文针对图像声呐系统对新型超声换能器的迫切需求,提出了一种电容式微机械超声换能器结构和参数,并利用硅微加工技术制备出了该换能器,最后对其主要性能参数进行了测试和分析。测试结果表明该换能器具有发射和接收超声波的功能,中心工作频率为1.965 MHz,6 dB相对带宽达到109.4%,在1 MHz、2 MHz和3 MHz频率时的接收灵敏度分别为-218.29 d B、-219.39 dB和-218.11 dB。该文研制的电容式微机械超声换能器显示出了优秀的宽频带特性,且工作频率和接收灵敏度性能均基本满足了高频图像声呐系统的需求。     

A frequency domain inversion method applied to propagation models in unconsolidated granular materials

The measurement setup consists of a water filled tank within which a smaller Plexiglas tank containing a known sediment is placed. This provides a Plexiglas-sediment-Plexiglas configuration, which is then used in conjunction with transducers and a pulser-receiver for a transmission and reflection experiment. The aim of this work is to find some physical parameters of the sediment from these measurements. A general viscoelastic model that considers losses due to absorption and dispersion along the propagation of the wave through the sediments is proposed. A rational transfer function is used to model the viscoelastic modulus of the bulk sediments, and comparisons with constant Q viscoelastic modelling and Biot modelling are performed. The estimation of the model parameters is elaborated using a maximum likelihood estimator in the frequency domain.     

光弹法测量超声换能器声场

超声换能器声场的测试对于超声检测具有基础性作用,而传统的超声换能器声场测试方法具有一些局限性。本文介绍了搭建的动态激光光弹实验平台,并利用动态光弹法测量了纵波换能器和横波换能器辐射声场的特征,由瞬态声场图像获得了传声介质的声波速度及超声换能器的中心频率;由稳态声场图像获得了声场的近场长度、指向性和扩散角等参数;分析了光弹实验系统和测量方法可能引起测量误差。本文结果表明动态光弹法是一种有效的定量测量超声换能器声场的方法。     

Attenuation coefficient estimation using experimental diffraction corrections with multiple interface reflections

The ultrasonic attenuation coefficient of a fluid or solid is an acoustic parameter routinely estimated for the purpose of materials characterization and defect/disease detection. This paper describes a broadband attenuation coefficient estimation technique that combines two established estimation approaches. The key elements of these two approaches are: (1) the use of magnitude spectrum ratios of front surface, first back surface, and second back surface reflections from interfaces of materials with plate-like geometries, and (2) the use of an experimental diffraction correction approach to avoid diffraction losses. The combined estimation approach simplifies the attenuation coefficient estimation process by eliminating the need to explicitly make diffraction corrections or calculate reflection/transmission coefficients. The approach yields estimates of the attenuation coefficient, reflection coefficient, and material density. Models, experimental procedures, and signal analysis procedures, which support implementation of the approach, are presented. Attenuation coefficient and reflection coefficient estimates are presented for water and solid samples with estimates based on measurements made with multiple transducers.     

Adjustment of piezoelectric transducer parameters for bandwidth enhancement

The enhancement of the efficiency bandwidth for ultrasonic transducers used in echographic applications is investigated. Analytical and experimental results are given which show the availability of simple conditions on the mechanical impedance ratio and the radiation resistance for the design of broadband transducers.     

Range discrimination in ultrasonic vibrometry: theory and experiment

A technique has been developed to demodulate periodic broadband ultrasonic interrogation signals that are returned from multiple scattering sites to simultaneously determine the low-frequency displacement time histories of each individual site. The technique employs a broadband periodic transmit signal. The motions of scattering sites are separately determined from the echoed receive signal by an algorithm involving comb filtering and pulse synthesis. This algorithm permits spatial resolution comparable to pulse-echo techniques and displacement sensitivities comparable to pure-tone techniques. A system based on this technique was used to image transient audio-frequency displacements on the order of 1-10 μm peak (≥?50 nm/√Hz) that were produced by propagating shear waves in a tissue phantom. The system used concentric transmitting and receiving transducers and a carrier signal centered at 2.5 MHz with an 800 kHz bandwidth. The system was self-noise-limited and capable of detecting motions of strongly reflecting regions on the order of 1 nm/√Hz. System performance is limited by several factors including signal selection, component hardware, and ultrasonic propagation within the media of interest.     

The use of piezoelectric film and ultrasound resonance to determine the complete elastic tensor in one measurement.

The ultrasonic and elastic properties of materials are conventionally measured using quartz, lithium niobate, etc., transducers and a pulse-echo technique with the transducer driven at resonance. Problems with the technique include transducer ringing, transducer-sample coupling, parallelism of sample faces, beam diffraction, and the necessity of remounting transducers in order to measure all of the elastic constants. Usually, these problems can be minimized, but with samples that are only a fraction of a millimeter in size, conventional ultrasound measurements become difficult if not impossible. However, nearly all of these problems may be avoided if a resonance technique is used, and all of the elastic constants may be determined with a single measurement. For the broadband response and minimum transducer loading required for a resonance measurement in a small sample, polyvinylidene fluoride (PVDF) piezoelectric film (as thin as 9 microns) is ideally suitable.     

Model-based optimization of ultrasonic transducers

Numerical simulation and automated optimization of Langevin-type ultrasonic transducers are investigated. These kind of transducers are standard components in various applications of high-power ultrasonics such as ultrasonic cleaning and chemical processing. Vibration of the transducer is simulated numerically by standard finite element method and the dimensions and shape parameters of a transducer are optimized with respect to different criteria. The novelty value of this work is the combination of the simulation model and the optimization problem by efficient automatic differentiation techniques. The capabilities of this approach are demonstrated with practical test cases in which various aspects of the operation of a transducer are improved.     

Piezoelectric thick film ultrasonic transducers fabricated by a sol-gel spray technique

Thick film broadband ultrasonic transducers (UTs) produced by a sol-gel spray technique and operated below 10 MHz are presented. These UTs are formed by dispersing PZT and LiTaO3 particles, respectively in Al2O3 and PZT sol-gel solution. The 50-100 microm thick films have been deposited on curved steel, flat steel and aluminum substrates and steel rods. Ultrasonic pulse-echo signals with a signal to noise ratio of more than 25 dB are experimentally obtained for the operating temperatures up to 250 degrees C.     

Maximum a posteriori deconvolution of ultrasonic signals using multiple transducers

A new method for deconvolution of ultrasonic pulse-echo measurements employing multiple-transducer setup is proposed in the paper. An optimal way of estimating the material reflection sequence for a linear signal generation model using maximum a posteriori estimation is proposed. The method combines the measurements from a number of transducers covering different frequency bands yielding an optimal estimate of the reflection sequence. The main idea of this approach is to complement the information unavailable from one transducer in some frequency bands with the information from the other transducers. The method is based on the assumption that the measurements are performed using transducers with identical apertures and apodization, which are located exactly at the same position relative to the test object during the measurement. An error analysis presented in the paper proves that when the above assumptions are fulfilled, the proposed method, by utilizing more data for estimation, consistently yields more accurate reflection sequence estimates than the classical Wiener filter. Experimental evidence is presented using both simulated and real ultrasonic data as a verification of the correctness of the multiple-transducer model and the estimation scheme. An illustration of the advantages of the method is also given using real ultrasonic data.     

各向异性焊缝中超声相控阵瞬态声场仿真及缺陷定位方法

针对多层各向异性奥氏体不锈钢焊缝中超声相控阵瞬态声场的仿真问题,提出应用高斯声束等效点源模型计算宽带离散化的多个单频稳态声场,通过傅里叶变换将其拓展为瞬态声场,并分析了声场转换过程的主要影响参数.该方法可快速计算焊缝内部超声相控阵聚焦声场的瞬态能量分布和任意一点的时域波形信号.在此基础上针对多层奥氏体不锈钢焊缝内部缺陷...     

New Techniques and Designs of Focusing Piezoelectric Transducers for Ultrasonic Diagnostics and Therapy

New techniques of forming high intensity focused ultrasound (HIFU) fields using dynamic focusing and harmonic multifrequency excitation are developed for ultrasonic diagnostics and therapy. New designs of HIFU transducers based on high-performance composite materials are developed and studied. Finite-element and finite-difference simulations of HIFU transducers and processes of ultrasonic wave propagation in biological tissues are performed. The parameters of piezoceramic materials, piezoelements, and the acoustic fields of focusing ultrasonic transducers are measured. Experiments are performed on biological tissues ex vivo that confirm the efficiency, selectivity, and safety of the developed HIFU transducers and techniques of forming acoustic fields.     

弯折波导杆的超声斜入射方法*

波导杆技术是一种有效的超声辅助检测方法,在提升高温关键承压设备安全运行方面具有重要作用。现有的波导换能器因直入式发射声波,常被用来在线监测壁厚的腐蚀进程,难以对指定方向的缺陷进行有效检测。为了解决这个难题,基于斯涅耳定理以及导波的频散特性提出了一种弯折结构的波导杆来实现超声斜入射。首先分析了弯折波导杆中水平剪切波的传播特性,探究了波导杆的厚度、弯折角度对杆中声波传播的影响规律;然后,进一步研究了弯折波导杆在半无限空间内的声束指向性;最后通过一对弯折波导杆在线检测结构内部缺陷的试验证明了波导超声斜入射的应用价值。研究结果为基于斜入射技术的波导超声在线监测提供了坚实的理论基础。     

基于群速度失配的超声兰姆波二次谐波的时域测量方法

考虑到发射和接收换能器对超声兰姆波时域二次谐波信号所带来的不可避免的影响,提出一种基于基频与二倍频兰姆波群速度失配的超声兰姆波二次谐波的时域测量方法。当基频与二倍频超声兰姆波的相速度匹配而群速度失配时,在超声兰姆波传播过程中所发生的二次谐波信号,在时域上可与源于斜劈换能器的二次谐波信号相分离。采用仅源自于基频兰姆波的时域二次谐波的积分振幅,定量描述兰姆波二次谐波的发生效率。以铝板中传播的兰姆波为例,给出了时域二次谐波的具体测量过程。本文提出的测量方法放宽了超声兰姆波二次谐波的测量条件,且扣除了换能器对二次谐波信号所带来的影响,所测得的二次谐波信号完全来自于基频兰姆波时域信号的二次谐波发生效应。      

1-3 connectivity piezoelectric ceramic-polymer composite transducers made with viscous polymer processing for high frequency ultrasound

Potential applications of high frequency ultrasound exist because of the high spatial resolution consequent upon short wavelength. The frequencies of interest, typically from 25 MHz upwards, are easily supported by modern instrumentation but the capabilities of ultrasonic transducers have not kept pace and the transducers in high frequency commercial ultrasonic systems are still made with single-phase crystal, ceramic or piezopolymer materials. Despite potential performance advantages, the 1-3 connectivity piezoelectric ceramic-polymer composite materials now widely used at lower ultrasonic frequencies have not been adopted because of manufacturing difficulties. These difficulties are centred on fabrication of the 1-3 piezoceramic bristle-block comprising tall, thin pillars upstanding from a supporting stock. Fabrication techniques which have been explored already include injection moulding, mechanical dicing, and laser machining. Here, we describe an alternative technique based on viscous polymer processing (VPP) to produce net shape ceramic bristle-blocks. VPP produces green-state ceramic with rheological properties suitable for embossing. We outline how this can be created then report on our work to fabricate PZT bristle-blocks with lateral pillar dimensions of the order of 50 microm and height-to-width ratios of the order of 10. These have been backfilled with low pre-cure viscosity polymer and made into complete 1-3 piezocomposite transducer elements. We outline the performance of the transducers in terms of electrical impedance and pulse-echo behaviour and show that it corresponds well with computer modelling. We conclude that VPP is a promising technique to allow the established advantages of piezocomposite material to be exploited at higher frequencies than have been possible so far.     

Air-coupled ultrasonic investigation of multi-layered composite materials

Air-coupled ultrasonics is fine alternative for the immersion testing technique. Usually a through transmission and a pitch-catch arrangement of ultrasonic transducers are used. The pitch-catch arrangement is very attractive for non-destructive testing and evaluation of materials, because it allows one-side access to the object. However, this technique has several disadvantages. It is sensitive to specularly reflected and edge waves. A spatial resolution depends on a distance between the transducers. A new method for detection and visualisation of inhomogeneities in composite materials using one-side access air-coupled ultrasonic measurement technique is described. Numerical predictions of Lamb wave interaction with a defect in a composite material are carried out and the interaction mechanism is explained. Experimental measurements are carried out with different arrangements of the transducers. The proposed method enables detect delamination and impact type defects in honeycomb materials.     

Brushed-on piezoelectric transducers

Design considerations and operation of vibration-sensitive transducers that are brushed into place are described. These transducers are made of a slurry of crushed piezoelectric ceramic and a liquid binding material that becomes rigid upon exposure to the air. The resulting hard coating is electroded and polarized in place prior to its use as a vibration-detecting transducer. The parameters for optimum particle size, concentration and electrode shape are determined for transducers that are suitable for detecting vibration. Feasibility of the technique is determined by its use in detecting ultrasonic vibration of small rigid members. The technique permits deposition of coats less than 1mm thick with a particle concentration of up to 77 percent of active material. The sensitivities obtained are compared to those of solid piezoelectric materials.     

Optimization of ultrasonic transducers

The so-called KLM-model for ultrasonic transducers is employed to optimize transducer design. Some new performance characteristics are defined which change monotonically with design parameters. These characteristics are based on the area of the envelope of the echo waveform produced by the transducer and of the corresponding amplitude spectrum. The efficiency of the transducer is defined by the round trip energy factor. The performance characteristics are used in a composite performance measure, which is then employed as a criterion in the optimization procedure. Two transducers are investigated: for medical imaging purposes and for spectral analysis of clinical echograms. The influence of electrical matching, backing impedance, matching layer impedance, bond line thickness and series induction on the optimized transducers is investigated.