Comparative Study on Heat Transfer Enhancement of Low Volume Concentration of Al2o3–Water and Carbon Nano-Tube–Water Nano-Fluids in Transition Regime Using Helical Screw Tape Inserts

This study reports the comparison of heat transfer and friction factor characteristics of helical screw inserts in Al₂O₃–water and carbon nano-tube–water nano-fluids through a straight pipe in transition regime with constant heat flux boundary condition. Experiments were carried out by using 0.15% volume concentration of Al₂O₃–water and carbon nano-tube–water nano-fluid with helical tape inserts of twist ratio, TR = 1.5, 2.5, and 3. The thermal performance of helical screw tape inserts with the carbon nano-tube–water nano-fluid is found -to be higher when compared to the Al₂O₃–water nano-fluid. In addition, the maximum enhancement in heat transfer was obtained for the carbon nano-tube–water nano-fluid with helical tape inserts of twist ratio 1.5. The increase in pressure drop of the Al₂O₃–water nano-fluid with helical screw tape inserts is found to be higher compared to the carbon nano-tube–water nano-fluid helical screw tape inserts at lower value of twist ratio.     

Utilization of Fly Ash Nanofluids in Two-phase Closed Thermosyphon for Enhancing Heat Transfer

This study investigates how fly ash nanofluids affect the thermal performance of a two-phase closed thermosyphon at various states of operation. The utilization of nanofluids obtained from X₂O₃-type oxides, such as Al₂O₃, Fe₂O₃, or CuO, on the improvement of two-phase closed thermosyphon performance was reported in a number of studies in the literature. The present study experimentally demonstrated the effect of using a nanofluid obtained from fly ash comprised of various types of metal oxides in varying ratios on improving the performance of a two-phase closed thermosyphon. The fly ash was obtained from the flue gas that was captured in the cyclones of the Yatagan thermal power plant (Turkey). Triton X-100 (Dow Chemical Company) dispersant was used in the study to produce the 0.2% (wt) fly ash/water nanofluid via direct synthesis. A straight copper tube with an inner diameter of 13 mm, outer diameter of 15 mm, and length of 1 m was used as the two-phase closed thermosyphon. The nanofluid filled 33.3% (44.2 ml) of the volume ofthe two-phase closed thermosyphon. Three heating power levels (200, 300, and 400 W) were used in the experiments with three different flow rates of cooling water (5, 7.5, and 10 g/s) used in the condenser for cooling the system. A increase of 26.39% was achieved in the efficiency of the two-phase closed thermosyphon when 4% (wt) fly ash containing nanofluid was used to replace deionized water at a heat load of 200 W and with a cooling water flow rate of 5 g/s.     

An experimental investigation on heat transfer enhancement in circular jet impingement on hot surfaces by using Al2O3/water nano-fluids and aqueous high-alcohol surfactant solution

The present article reports the heat transfer characteristics of a vertical stainless steel foil of 0.15 mm thickness (SS304) by circular impinging jets of various fluids such as pure water, nano-fluids (Al₂O₃-water, ф = 0.15%, 0.6%), and aqueous high-alcohol surfactant (HAS, i.e., 2-ethyl-hexanol, 100–400 ppm) studied using an infrared thermal imaging camera (A655sc, FLIR System). The enhancement in the heat transfer rates for Al₂O₃-water nano-fluids with ф = 0.15%, ф = 0.60%, and aqueous surfactant solution (150ppm) is found to be 140%, 207%, and 117% higher compared to pure water results, respectively. The surface characteristics of the foil after jet impingement by various fluids are also studied using scanning electron microscopy (SEM), energy dispersive spectrometer (EDS), and surface wettability.     

Experimental comparison of Triton X-100 and sodium dodecyl benzene sulfonate surfactants on thermal performance of TiO2–deionized water nanofluid in a thermosiphon

This study investigates how TiO₂/deionized water nanofluids affect the thermal performance of a two-phase closed thermosiphon (TPCT) at various states of operation, according to the surfactant types. A straight copper tube with an inner diameter of 13 mm, outer diameter of 15 mm, and length of 1 m was used as the TPCT, i.e., heat pipe. The nanofluid utilizing in experiments was prepared by mixing the TiO₂ nano-particles at the rate of 1.3% and a surfactant at the rate of 0.5% with deionized water. The surfactants used for lowering the surface tension give rise to prevent the flocculation in nanofluids. In order to see the influences of the surfactants on the nanofluid properties, two types surfactants, Triton X-100 and sodium dodecyl benzene sulfonate (SDBS), were selected as nonionic and ionic surfactants and used in this study. The nanofluid was charged with in the ratio of 33.3% (equals to 44.2 ml) of the volume of the TPCT. To be able to make experimental comparisons, three different working fluids prepared under the same conditions in the same heat pipe were tested at three different heating powers (200, 300, and 400W) and three different coolant water flow rates (5, 7.5, and 10 g/s). The experiments were conducted for both TiO₂ and Triton X 100–deionized water nanofluid and TiO₂ and SDBS–deionized water nanofluid. The findings obtained from the tests were also compared to each other for showing off to what extent a surfactant affects the nanofluid properties. The maximum improvement in the thermal resistance was achieved by 43.26% in the experiment realized at 200 W input power and 7.5 g/s cooling water mass flow rate, in which the working fluid is TiO₂ and SDBS–deionized water nanofluid.     

矩形微槽道纳米流体沸腾传热压降特性研究

为研究纳米流体微尺度沸腾传热流阻及压降特性,文中以体积浓度为0.2%的水基Al2O3纳米流体为试验工质,在尺寸为0.6mm×2mm矩形微槽道中进行沸腾传热实验,建立实验模型,分析纳米流体沸腾传热两相摩擦乘子的影响因素及进出口压降组成,并将本实验的两相摩擦压降值与现有理论模型及参数修正后理论模型预测值进行比较。结果显示,在本实验给定的条件下,实验段两相流压降中88.6%为两相摩擦压降。与L-M模型相比,M-H修正模型和Z-M修正模型都能较好地预测实验结果。其中经M-H修正模型能更好地预测本实验的实验值,使得平均误差减小为21.2%,大大降低了原L-M模型的误差。     

Rheological Property and Thermal Conductivity of Multi-walled Carbon Nano-tubes-dispersed Non-Newtonian Nano-fluids Based on an Aqueous Solution of Carboxymethyl Cellulose

The non-Newtonian nano-fluids with 0.1, 0.5, 1, and 2 wt% of multi-walled carbon nano-tubes have been prepared by dispersing different amounts of multi-walled carbon nano-tubes into an aqueous solution of carboxymethyl cellulose at a weight fraction of 3 wt%, respectively. The nano-fluids exhibit the shear-thinning rheological behavior. The viscosity of the nano-fluid increases with the weight fraction of multi-walled carbon nano-tubes and decreases with the increase in temperature. The thermal conductivity of all the nano-fluids is higher than that of the base liquid. The thermal conductivity enhancement is as high as 14.6% for the nano-fluid containing 2 wt% of multi-walled carbon nano-tubes.     

高炉冲渣水余热回收的可行性研究

根据高炉冲渣水的余热特点,提出了一个采用分离式热管换热器的余热回收的方案。文中对余热回收方案中换热设备的结构特点进行了描述。     

Wide range parametric study for the pool boiling of nano-fluids with a circular plate heater

The characteristics of boiling and critical heat flux (CHF) behavior of nano-fluids with alumina and silver nano-particles suspended in de-ionized water (pure water) were studied with circular plate heaters in the present study. Enhancements of CHF in nano-fluids in the wide range of particle sizes and concentrations were compared with those in pure water. Also, the effects of the particle deposition on CHF enhancement were investigated. All experiments were performed at the atmospheric pressure condition. The results show that the measured boiling curves in nano-fluids were shifted to the right and CHF were significantly enhanced for different nano-particle sizes and concentrations. The CHF of nano-fluids was increased as the size of the nano-particles decreased. On the other hand, nano-particle concentration value showing the maximum CHF had a critical value. In each pool boiling experiment of nano-fluids, nano-particles were deposited on the heater surface. Assuming that this phenomenon caused the CHF enhancement, pool boiling experiments of pure water were carried out with these nano-particle deposited heaters. The results of these tests were similar to those of the test of the nano-fluids for the CHF enhancement. The main cause of CHF enhancement was found to be the change of the heater surface structure. In order to analyze boiling phenomena of pure water and Al₂O₃ nano-fluids, boiling process was visualized by using a high speed camera.     

热管换热器用于LED冷却系统的实验研究

研发了一系列将发光二极管(LED)散热与热管传热相结合的用于大功率LED冷却的热管散热器,并对其传热性能进行了实验研究。结果表明,该系列热管散热器具有良好的散热能力,能将节点温度控制在70℃以下,满足了大功率LED对结点温度的控制要求;实验结果还表明,翅片结构不同,换热器散热能力明显不同,所研发系列异形翅片热管换热器的散热能力明显高于目前常用的普通矩形翅片热管换热器,其中以外翻形翅片热管换热器散热能力最好;还研究了热管换热器工作倾角对其散热能力的影响,并给出了热管排布数量、翅片材质及结构对换热器散热性能、换热装置体积、成本及质量的影响。     

Effect of heat treatment on the mechanical and microstructural characterization of Mg-AZ91E/TiC composites

Mg-AZ91E/TiC_p composite was fabricated using a spontaneous infiltration technique at 950 °C under an argon atmosphere. The composites produced have 37 vol.% of metal matrix and 63 vol.% of TiC-like reinforcement. The obtained composites were subsequently solution heat-treated at 413 °C during 24 h, cold water quenched, and subsequently artificially aged at 168 and 216 °C during 16 h in an argon atmosphere. Effect of heat treatment on the microstructure and mechanical properties was evaluated. Microstructural characterization was analyzed using different techniques such as X-ray diffraction (XRD) and scanning electron microscopy (SEM). Interface between matrix and reinforcement was examined using transmission electron microscopy (TEM), and mechanical properties were evaluated by measuring the elastic modulus and hardness. Mg, TiC, Al, and Mg₁₇Al₁₂ phases through XRD were detected. Meanwhile, using TEM analysis in heat-treated composites MgAl₂O₄, MgO, and Al₂O₃ were identified. The as-fabricated composite have elastic modulus and hardness of 162 GPa and 316 Hv, respectively. After solution heat treatment and aging at 168 °C during 12 h, the composites reaches values of 178 GPa and 362 Hv for the elastic modulus and hardness, respectively. Time of aging was correlated with measures of elastic modulus and hardness.     

Effect of cooling method on the electrochemical performance of 0.5Li2MnO3·0.5LiNi0.5Mn0.5O2 cathodes

0.5Li₂MnO₃·0.5LiNi_0.5Mn_0.5O₂ powders were synthesized by coprecipitation, and high temperature sintered with different cooled methods, such as cooled with furnace material, water material, and in liquid nitrogen (N-material). The effect of cooling methods on physical and electrochemical properties are discussed through the characterizations of X-ray diffraction (XRD), scanning electron microscopy, electrochemical impedance spectroscopy (EIS), and discharge, cyclic, and rate tests. XRD results show that all samples exhibit layered characteristics. The electrochemical performance results indicate that the N-material has the best electrochemical performance. The discharge capacity at 0.1 and 5 C are 279 and 99 mAhg^?1, respectively. The coulomb efficiency is highest, 78.4 %. The capacity retention after 50 cycles at 0.2 C is 97.1 %. EIS results show that the charge transfer resistance of N-materials is lowest, which is responsible for higher rate capacity.     

微槽道中纳米流体沸腾换热特性研究

为研究纳米流体在微槽道中的沸腾换热特性及规律,分别以去离子水和体积浓度为0.2%、0.5%的水基Al2O3纳米流体为工质进行试验,研究质量流速、热流密度、进口过冷度、槽道尺寸等因素对沸腾传热系数的影响及其两相摩擦压降与出口干度的关联分析和沸腾换热关联式对比拟合.试验结果表明:在一定热流密度和质量流速下,传热系数随槽道尺...     

Experimental thermal performance study of natural graphite as sensible heat storage material using different heat transfer fluids

In this paper thermal performance of graphite-based sensible heat storage system with embedded helical coil in rectangular shell was studied. Plain water at four flow rates (0.25 LPM–1.0 LPM) and four inlet temperatures (60°C–90°C) was passed through the graphite bed and charging time was measured. Expanded graphite/water suspension and Al₂O₃/water nanofluid were also used to study charging behavior of graphite. Results showed that charging time of packed bed was reduced with increase in flow rate and inlet temperature of heat transfer fluid. Charging time using expanded graphite/water solution and nanofluid was 14.2% and 21.2% lesser than water.

Abbreviations: h_i: internal heat transfer coefficient (W m^?2 K^?1); HTF: Heat transfer fluid; h_o: External heat transfer coefficient (W m^?2 K^?1); LPM: liter per minute; k: thermal conductivity (W m^?1 K^?1); TSU: Thermal storage unit     

An experimental investigation on pool boiling heat transfer enhancement using Cu-Al2O3 nano-composite coating

Pool boiling heat transfer performances of Cu-Al₂O₃-coated copper surfaces have been studied experimentally for its potential use in heat transfer applications. In the present study, a two-step electrochemical deposition method is examined. This method provides an easy control on surface properties such as porosity and coating thickness. The deposition method is studied carefully and responsible surface morphology parameters are reported. After performing the pool boiling experiments on coated surfaces with DI water, the maximum critical heat flux of 1800 kW/m² and heat transfer coefficient of 193 kW/m² K, which are 68% and 260% higher than that of bare surface, respectively.     

Ash cenosphere fragmentation during pulverised pyrite combustion: Importance of cooling

This paper as the first time in the field reports the direct experimental evidence for demonstrating the important role of cooling in ash cenosphere fragmentation using a simple but unique combustion system. The combustion system used pulverised pyrite (38–45 µm) for combustion in drop-tube furnace under designed conditions (gas temperature: 1000 °C; residence time: 1.2 s), which produced dominantly ash cenosphere particles or fragments. The combustion products were quenched under various cooling conditions (represented by nominal cooling rates of 6400–11,800 °C/s) for sampling. The results show that increasing cooling rate from 6400 to 11,800 °C/s substantially intensifies ash cenosphere fragmentation. Such enhanced ash cenosphere fragmentation leads to a significant shift in the particle size distribution of ash collected in the cyclone (>10 µm) to much smaller sizes. It also produces considerably more particulate matter (PM) with aerodynamic sizes less than 10 µm (i.e., PM₁₀) that consists of dominantly PM with aerodynamic sizes between 1 and 10 µm (i.e., PM_1–10) and some PM with aerodynamic sizes less than 1 µm (i.e., PM₁). It is further noted that the PM₁ is mainly PM with aerodynamic sizes between 0.1 and 1 µm (i.e., PM_0.1–1) and to a considerably lesser extent PM with aerodynamic sizes less than 0.1 µm (i.e., PM_0.1). Chemical analyses further show that both ash and PM samples contain only Fe₂O₃, indicating that complete consumption of sulphur and full oxidation of iron have been achieved during pulverised pyrite combustion under the conditions.     

Study on Ultra-fast Cooling Behaviors of Water Spray Cooled Stainless Steel Plates

Spray cooling is an effective tool to dissipate high heat fluxes from hot surfaces. This article thoroughly investigates the effect of thickness of a hot stainless steel plate on the cooling time, cooling rate, heat flux, and heat transfer coefficient under constant mass flow rate maintained at 1 MPa using water as the coolant. Cylindrical samples of stainless steel with constant diameter (D = 25 mm) and thickness (δ = 7.5, 12, 16.5, and 21 mm) were used in the present study. Critical droplet diameter to achieve an ultra-fast cooling rate of 300°C/s was estimated by using an analytical model for samples of varying thicknesses. The analytical model (one side spray cooling) showed good agreement with experimental results with a relative error of 3.2% in the plate thickness range of 1–12 mm. An increasing trend in maximum heat flux was found with increasing thickness of the plate. Maximum heat flux as high as 1,800 kW/m² was achieved for a 21-mm-thick sample. Heat transfer coefficients in the range 0.092–96.24 kW/m²K, 0.111–98.9 kW/m²K, 0.074–63.4 kW/m²K, and 0.127–55.63 kW/m²K were reported for sample of varying thicknesses in the present study. Limited published work is available with reference to water spray cooling dynamics and thickness of stainless steel plate. Therefore, the present study focuses on the correlation between the thickness of the plate and spray dynamics of water spray cooling.     

Experimental Investigation of Transient Forced Convection of Liquid Methane in a Channel at High Heat Flux Conditions

Transient heat transfer of liquid methane under forced convection in a 1.8 mm × 1.8 mm asymmetrically heated square channel was investigated. This study is aimed at understanding the heat transfer behavior of cryogenic propellant in cooling channels of a regeneratively cooled rocket engine at the start-up condition. To simulate high heat load conditions representative of regeneratively cooled rocket engines, a high heat flux test facility with cryogenic liquid handing capabilities was developed at the Center for Space Exploration Technology Research. The time history of inlet and outlet fluid temperatures and test section channel wall temperatures were measured at high heat flux conditions (from 1.19 to 3.80 MW/m²) and a Reynolds number (Re) range of 1.88 × 10⁵ to 3.45 × 10⁵. The measured wall temperature data point toward possible film boiling within the test section during certain tests, particularly with higher heat fluxes and lower Reynolds number conditions that resulted in higher wall temperatures. The transient average Nusselt numbers (Nu_L) of the channel obtained from the experimental measurements are lower than those calculated from the Sieder–Tate correlation (Nu_O); however, the ratio (Nu_L/Nu_O) increases with the increase in Reynolds number. The ratio is around 0.25 at the lower end of Re and then increases to 0.7 at the maximum Re studied in the present investigation.     

聚光型光伏电池冷却热管蒸发端的数值模拟

针对碟式聚光型太阳能光伏电池效率受温度制约的问题,采用两相闭式热虹吸管(重力热管)散热的方式,工质采用水.热管的蒸发端与聚光太阳能电池接触,其温度场对电池性能和热管效率影响显著.通过FLuENT建立了蒸发端底部的数学模型,计算过程中考虑热流密度、蒸汽饱和温度以及充液量对蒸发端性能的影响.计算结果表明,在聚光倍数为140...     

微槽道纳米流体饱和沸腾CHF特性研究

以水和三种不同质量分数(0.2%、0.5%和1.0%)的Al2O3纳米流体作为实验工质,在三种不同尺寸微槽道中进行饱和沸腾传热实验,研究沸腾传热过程中临界热流密度(Critical Heat Flux,简称CHF)的变化特性。主要分析了微通道水力半径、纳米流体浓度、进口过冷度和临界热力学干度等因素对CHF的影响。实验结果发现:在水力半径较小的槽道内CHF发生得比较早;CHF随纳米流体浓度的增大而增大;CHF随进口过冷度增大有细微增大的趋势;CHF随临界热力学干度的增大而减小。文中还将实验结果与现有的、工况条件与本实验相近的理论模型进行了拟合比较,发现理论模型能较好预测本实验。