煤焦水蒸气气化动力学模型及参数敏感性研究

在热重分析仪上对小龙潭煤焦、府谷煤焦和晋城煤焦水蒸气气化过程进行了研究。使用收缩核模型、混合模型和随机孔模型模拟了三种煤焦水蒸气气化反应过程。结果表明,混合模型总体上模拟效果最好,收缩核模型和随机孔模型对低变质程度的小龙潭煤焦气化过程模拟效果不佳,但是适用于模拟另外两种煤阶较高的煤焦气化过程。求解了三种模型的动力学参数,并分析了不同模型参数出现差异的原因。同时,采用敏感性分析法定量研究了模型中的参数发生偏差时引起模型误差的大小,并通过比较发现反应速率常数k为敏感性因素,而混合模型中反应级数n和随机孔模型中孔结构参数ψ为非敏感性因素。     

High-pressure gasification reactivity of biomass chars produced at different temperatures

The knowledge of biomass char gasification kinetics is of considerable importance in the design of advanced biomass gasifiers, some of which operate at high pressures. In the present work the effects of pyrolysis temperature, total pressure and CO₂ concentration on the gasification of biomass chars have been studied using the thermogravimetric approach. The chars were obtained by pyrolysis in a drop tube furnace reactor at temperatures of 1000 and 1400 °C. The gasification tests were carried out in a pressurized thermogravimetric analyser (PTGA) at different temperatures, pressures and CO₂ concentrations. The reactivity measurements were conducted under the kinetically controlled regime, and three nth-order kinetic models as well as the Langmuir–Hinshelwood model were applied to determine the kinetic parameters.     

加压下氢气对煤焦水蒸气气化反应的影响

在加压固定床微分反应器上对霍林河褐煤焦(HLH)、神木烟煤焦(SM)和晋城无烟煤焦(JC)与水蒸气/氢气混合气的加压气化反应特性进行了研究。结果表明,氢气对煤焦水蒸气气化反应具有明显的抑制作用,其抑制作用大小分别随氢气分压、总压和煤阶的提高而增强,而随反应温度升高而减弱;有氢气存在和无氢气存在时煤焦水蒸气气化反应过程都能用相同的动力学模型描述,有氢气存在时煤焦水蒸气气化的最终碳转化率低于纯水蒸气气化的最终碳转化率;氢气对煤焦水蒸气气化反应的抑制机理与氢气的分压范围有关,当氢气分压很低时,氢气的抑制作用主要是由于氢气离解生成的氢原子占据煤焦表面活性位所致,而当氢气分压很高时,氢气的抑制作用主要是由于氧交换反应的逆反应加强所致。     

Pressurized CO<Subscript>2</Subscript>-enhanced gasification of coal

Carbon dioxide was considered as a co-gasifying agent in a coal gasification reactor. The work presented herein describes the simulation results for the process and the experimental data on coal char gasification with CO₂ addition as the rate-controlling step for the entire process. To study the potentially beneficial effect of the introduction of CO₂ into the gasification system, several simulations were conducted using the commercial process simulation software ChemCAD 6.3^®. The results of a Gibbs equilibrium reactor were evaluated. The Boudouard reaction is a critical path for the development of this process, and the kinetics were studied experimentally. Four chars derived from the pyrolysis of Polish coals of different origins were selected for the experiments. The kinetic characteristics of this system were examined using a custom-designed pressurized fixed-bed reactor. To determine the effect of pressure on the gasification rate, several preliminary studies on the gasification of coal chars were performed isothermally at the temperature of 950 °C and pressures of 1, 10, and 20 bars. In contrast to the thermodynamic calculations, the experimental data revealed that increasing the CO₂ pressure leads to a higher reaction rate for medium-rank coal chars and low-rank lignite coal char, resulting in higher efficiency for carbon monoxide production. The pressure influences the reactivity more strongly when varied from 1 to 10 bars; a further increase in pressure affects the rate almost insignificantly. The observed behavior representing the changes in carbon conversion degree during gasification is satisfactorily described by the grain model.     

热解压力和升温速率对焦结构和氧化反应性的影响

以锡盟褐煤（L）、西山烟煤（B）和玉米秸秆（C）为原料考察了热解压力和升温速率对焦结构及氧化反应性的影响。利用两段式加压固定床反应器,在终温900℃,升温速率5℃/min和200℃/min以及压力0.1-2.0 MPa的热解条件下分别得到了慢速热解焦（SC）和快速热解焦（FC）,对焦进行了比表面积、表面形貌和芳香度表征,并且采用等温热重法对焦的氧化反应性进行了分析。结果表明,热解压力和升温速率影响挥发分的停留时间和释放速率,进而影响焦的产率和性质。三种原料的热解行为不同,热解压力和升温速率对焦的产率及焦结构和反应性的影响表现出不同的特点。三种原料快速热解焦产率都低于慢速热解焦产率,且焦产率都随着压力的升高而略微上升。L-FC和B-FC的比表面积分别大于L-SC和B-SC的比表面积。C-FC的比表面积却小于C-SC的比表面积。FC的表面要比SC的表面更为粗糙。B-FC的芳香度小于B-SC的芳香度,但是在加压热解条件下L-SC和C-SC的芳香度反而分别比L-FC和C-FC的低。高压慢速热解的焦氧化反应性较差。玉米秸秆焦的氧化反应性与矿物质的催化密切相关。热解过程中升温速率和压力会影响玉米秸秆焦中矿物质的含量和分布,这也是玉米秸秆焦的氧化反应性明显高于煤焦的氧化反应性的主要原因。     

Kinetic models comparison for steam gasification of different nature fuel chars

The reactivity in steam of five different types of solid fuels (two coals, two types of biomass and a petcoke) has been studied. The fuel chars were obtained by pyrolysis in a fixed-bed reactor at a temperature of 1373 K for 30 min. The gasification tests were carried out by thermogravimetric analysis (TG) at different temperatures and steam concentrations. The reactivity study was conducted in the kinetically controlled regime and three representative gas-solid models, volumetric model (VM), grain model (GM) and random pore model (RPM), were applied in order to describe the reactive behaviour of the chars during steam gasification. The kinetic parameters of these models were derived and the ability of the models to predict conversion and char reactivity during gasification was assessed. The best model for describing the behaviour of the samples was the RPM. The effect of the partial pressure of steam in gasification was studied, and the reaction order with respect to steam was determined. The reactivity of the chars was compared by means of a reactivity index. Biomass exhibited a higher reactivity than coals and petcoke. However, significant differences in reactivity were observed between the two types of biomass used, which could be due to catalytic effects.     

热解压力对生物质焦结构及气化反应性能的影响

利用加压固定床反应器、吸附仪、X射线衍射仪、元素分析仪、电感耦合等离子原子发射光谱仪等考察了热解压力对生物质半焦(以下简称半焦)产率、物化结构、元素组成的影响规律。同时,利用热天平对不同热解压力下所制半焦的气化行为进行了考察。结果表明,随热解压力升高,半焦产率增大,当压力升至1.0 MPa后,半焦产率基本不变;半焦中C元素含量随热解压力的升高而增加,而H元素含量和BET比表面积则减小;此外,随热解压力升高,玉米秸秆焦和锯末焦的石墨化程度增强,而稻壳焦的石墨化程度则基本不受热解压力影响。气化反应的研究表明,玉米秸秆焦及锯末焦的平均气化反应速率随热解压力的提高而减小,而稻壳焦的平均气化反应速率基本不受热解压力的影响。热解压力对半焦BET比表面积及碳微晶结构的影响规律与气化反应速率变化规律的对比研究表明,热解压力引起半焦微晶结构的变化是造成热解压力对半焦气化反应速率影响的主要原因。     

煤中灰含量对气化反应活性的影响

本文分别以H_2O(g)、CO_2为气化剂,在固定床反应器中对沈北、大同、晋城煤进行了各种条件的气化实验。比较了在不同温度、压力及不同灰含量下各种煤焦的气化反应活性。实验结果表明,随气化温度、压力提高,各煤焦的气化反应活性均相应提高。脱灰后的大同、晋城煤焦的反应活性明显增加;沈北煤焦则是:随脱灰程度加深,其气化反应活性先降低而后增加。各煤焦水蒸汽气化反应的气相组成亦随温度的变化而变化。沈北、大同、晋城原煤焦水蒸汽气化反应的表观活化能分别为71.77kJ/mol,104.25kJ/mol,157.00kJ/mol。     

煤焦与生物质焦共气化反应特性研究

以晋城无烟煤和生物质(肉骨粉Meat and Bone Meal:MBM)为原料,在固定床上采用快速热解法制备了煤和生物质焦样。采用扫描电子显微镜结合X射线能谱分析仪(SEM-EDX)分析了煤焦和MBM焦的表面形态和组成;在热天平上采用等温热重法进行了煤焦/MBM焦混合物的水蒸气气化研究。实验结果表明,煤/MBM焦混合物的共气化实验碳转化率高于两者不存在协同作用时的计算值,这是由于MBM焦含有较多的Na、Ca等元素,这些物质对煤焦气化起到了催化作用。当对MBM焦进行脱灰处理后,其气化反应性显著下降。混合物中MBM焦的质量分数在20%~80%时,随着MBM焦含量的增加,混合物中的煤焦反应性相应提高。     

Thermogravimetric analysis of gasification reactivity of coal chars with steam and CO2 at moderate temperatures

Comparative study on the gasification reactivity of the three types of Chinese coal chars with steam and CO₂ at 850–1050 °C was conducted by isothermal thermogravimetric analysis. The effects of coal rank, pore structure, ash behavior, and gasification temperature on the gasification reactivity of coal chars were investigated. It is found that the gasification reactivity difference between different coal chars changes with reaction degree and gasification temperature, and has no immediate connection with coal rank and initial pore structure. Ash behavior plays an important role in the char reactivity, and changes with gasification temperature and reaction degree due to the variation in the compositions and relative amount. The influence of pore structure is more noticeable during a relatively moderate reaction process. The relative reactivity ratio of steam to CO₂ gasification generally decreases with the increasing temperature, and is related with the catalytic effect of inherent minerals. The characteristic parameters of the chars were analyzed, finding that the value of half reaction specific rate is approximate to the average specific rate under the same conditions. The nth-order distributed activation energy model is proposed to describe the coal char gasification process, and the results show that the activation energy increases with the increasing carbon conversion.     

神木煤流化床气化带出细粉的特性

采用灰熔点测定仪、扫描电镜-能谱分析仪和热重分析相结合,研究了神木煤流化床气化带出细粉的灰熔融特性、粒径分布和气化反应活性。结果表明,神木煤流化床气化带出细粉中酸性成分的减少和碱性成分铁、钙等的增加,使神木煤流化床气化带出细粉的灰熔点比原煤低。神木煤流化床气化带出细粉具有较宽的粒径组成,呈现出明显的多峰状分布,带出细粉表面的元素分布存在很大的差异。随着带出细粉粒径的减小,细粉中的水分逐渐减少,灰分含量逐渐增大。气化飞灰的孔隙结构比高温煤焦更发达,具有比较丰富的中孔和大孔,导致带出细粉的反应活性比神木煤焦高。     

不同彬县焦的水蒸气气化反应动力学研究

在常压,900℃～1050℃考察了彬县煤的三种焦样（常规方法制焦、快速热解焦和脱灰快速热解焦）在热天平上的水蒸气气化反应。考察了温度和焦种对水蒸气气化反应的影响。对比了三种焦的动力学参数和比表面积。结果表明,气化温度是影响煤焦气化反应速率的主要因素,提高50℃,反应速率增加一倍。快速热解焦的反应速率在相同反应条件下明显大于慢速焦。三种焦的表观活化能以快速焦最大,因而反应速率受温度的影响也最大,快速脱灰焦次之,慢速焦最小。     

晋城无烟煤加压快速热解特性及其对气化反应的影响

利用自行设计的加压热重固定床反应器进行了晋城无烟煤加压快速热解特性的研究,并结合热天平半焦等温热失重分析,考察了热解温度、停留时间和热解压力等外部操作条件对煤焦快速热解半焦特性的影响。结果表明,随热解温度的提高、停留时间的延长和热解压力的增大,所得到的半焦产率降低,气化反应性减弱,活化能提高;高温产生较小的比表面积,而停留时间的延长和压力的提高产生较大的比表面积,比表面积与气化反应速率无明显的依存关系。水蒸气气化速率是CO2的四倍左右。     

Fe的分散程度对煤焦催化加氢气化的影响

在加压固定床反应器上研究了Fe催化剂在不同比表面积煤焦中分散性对催化加氢气化性能的影响,利用XRD、BET、H₂-TPR、FT-IR、TEM、拉曼光谱对煤焦及催化剂进行了分析表征。结果表明,煤焦活性位点和石墨化程度并非影响催化气化反应的唯一因素,而催化剂的分散性对反应影响更大。煤焦的比表面积越大,Fe催化剂在煤焦表面的分散更均匀,催化剂活性组分平均晶粒粒径越小,并可以促进煤催化加氢气化中间相产物Fe₃C的生成,甲烷收率越高。对于比表面积较高的900-char,在氢气压力为2 MPa,温度为750 ℃,Fe负载量为5%（质量分数）时,催化加氢气化甲烷收率可达53%。在900-char上考察了Fe催化剂负载量对催化加氢气化的影响,甲烷收率呈先增加后降低的趋势,Fe负载量存在饱和点。     

Gasification characteristics of coal char under CO2 atmosphere

The char gasification characteristics and the composition of evolved gases in a CO₂ environment have been studied using a thermogravimetric analyzer (TG) coupled with a mass spectrometer. Three types of coal char were studied: lignite (TXL), sub-bituminous (PRB), and bituminous (KYB). TG results showed that the reactivities of TXL and PRB were higher than that of KYB, and the reactivity of TXL was higher than that of PRB. The characterization of the chars implied that the mineral content in the char plays an important role in the reactivity and that the surface area and pore volume may accelerate the reactivity of chars. The evolved gases from three chars were mainly CO and SO₂. SO₂ was slightly delayed by CO during gasification of TXL and PRB chars, but for KYB, SO₂ and CO formed in the same temperature range, but at higher temperatures compared with TXL and PRB. The CO production of KYB was the best, 0.98 mg mg^?1; and SO₂ was the least, 0.031 mg mg^?1. PRB and TXL chars had similar CO production, but SO₂ in TXL was higher.     

加压下中国典型煤二氧化碳气化反应的热重研究

用TG-151加压热天平，测定了三种典型中国煤在二氧化碳气氛下的气化反应活性。结果表明，反应速率与温度的关系符合Arrhenius定律，同时反应速率随着压力的增加而增加，但是随着压力的增加，压力对反应速率的影响越来越小。用下式dx/dt=k0 Pco2/1 αPco2 exp(-Eα/(RT)(1-X)^n模拟实验曲线的结果表明，n值随着温度的升高而降低，随压力的增加而增大。     

流化床气化炉半焦细粉水蒸气再气化特性及动力学研究

利用热天平考察了流化床气化炉半焦细粉的水蒸气再气化特性及其动力学,并与相应的自制半焦及脱灰半焦细粉进行了比较分析.结果表明,半焦细粉的再气化反应性随着温度的升高而增加.与自制热解半焦相比,半焦细粉的反应性较高,这主要取决于比表面积的影响,而不同细粉的气化反应性差异还与其石墨化程度和灰含量有关.在此基础上,利用缩核模型对半焦细粉的再气化行为进行了模型拟合并得到了动力学参数,从而为细粉的再气化提供了一定的理论指导.     

The kinetics of CO2 gasification of coal chars

The gasification reactivities of three char samples derived from coals of varying ranks (“Turów” lignite, “Piast”, and “Wieczorek” sub-bituminous coals) toward CO₂ were investigated isothermally using thermogravimetric analysis. Kinetic behavior was studied at temperatures of 900, 950, and 1,000 °C under atmospheric pressure. Conditions for the chemical-controlled regime were established at these temperatures and pressure. In this paper, four kinetic models were applied to describe the varying conversion rate: volumetric model, grain model, modified volumetric model, and random pore model. From these models, only the random pore and the volumetric models positively corresponded to nearly the entire range of experimental results. Calculated values of activation energy for study samples were in the range of 180–250 kJ mol^?1, which is in accordance with other reported data. Moreover, the obtained results confirmed the significant impact of parent coal rank on its char reactivity, offering possibilities in the approximation of coal char kinetic behavior after further more detailed studies with a larger number of samples.     

半焦的多循环气化活性及微观结构分析

为了研究工业流化床气化条件下多循环过程中半焦的气化活性及微观结构变化规律,在快速反应固定床装置上,对三种不同煤阶的半焦进行了模拟多循环气化.通过残焦质量计算得到了循环次数对半焦碳转化率的影响,并利用孔隙分析仪和XRD分析仪考察了半焦的微观结构变化.结果表明,随循环次数的增加,低阶霍林河褐煤半焦的转化率增加,而神木烟煤和晋城无烟煤半焦的转化率降低.多循环过程中"冷淬"效应的存在使得半焦的BET比表面积和微孔比表面积随循环次数呈"山形"趋势变化,而石墨化结构与转化率的变化趋势一致,是决定碳转化率变化的决定性因素.     

粒径对不同煤阶煤焦气化反应活性的影响研究

选取气流床气化炉所使用不同煤阶的八种煤焦,通过多级筛分制得单分散煤粉样本,利用热重分析仪考察了气化温度、煤焦粒径对不同煤阶煤焦CO_2气化反应的影响。对比了不同碳转化率阶段下的反应差异,并讨论了高碳转化率阶段的情况。研究表明,随着煤阶的升高,煤焦碳微晶结构更为有序,其气化活性也随之降低。煤焦粒径对气化反应的影响与煤阶有关。对于无烟煤,平均粒径300μm的无烟煤煤焦转化率达到95%所需时间可达40μm煤焦的7倍;对于褐煤与烟煤,由于其孔隙结构较为发达,粒径变化对煤焦气化活性的影响并不明显。综合煤阶、气化温度、煤焦粒径对气化反应活性的影响发现,相较低阶煤,提高气化温度、减小煤焦粒径能够更有效地提升高阶煤气化反应活性。