A novel approach to prepare core/shell polymer latex particles with high sulphonate contents

Crosslinked x-P(St-MAA) seed latex was first prepared via soap-free emulsion copolymerization of styrene (St) and methyl methacrylic acid (MAA) with divinyl benzene as crosslinker and ammonium persulfate as initiator, and x-P(St-MAA)/x-P(St-NaSS) core/shell latex particles were then synthesized through a novel seeded emulsion copolymerization of St and sodium styrene sulphonate (NaSS) in the presence of water-soluble crosslinker N,N′-methylene bisacrylamide (BAA) using oil-soluble 2,2-azobis isobutyronitrile as initiator. TEM observation indicated that narrow dispersed core/shell latex particles were obtained, and element analysis showed that NaSS unit content in the whole particle and in the shell reached 22.8 wt% and 51.2 wt%, respectively.     

Synthesis and properties of soap-free poly(methyl methacrylate-ethyl acrylate-methacrylic acid) latex particles prepared by seeded emulsion polymerization

In order to obtain functional polymer latex particles with clean surface and with surface carboxyl groups, P(MMA-EA) seed particles with the diameter of 335 nm were first synthesized via soap-free batch emulsion polymerization of methyl methacrylate (MMA) and ethyl acrylate (EA), and then the seeded emulsion copolymerization of MMA, EA and MAA (methacrylic acid) onto the seed particles were performed in the absence of emulsifier. Influences of ingredients and conditions on polymerization, latex particle size (D_p) and its distribution were investigated. Results showed that most of the monomers polymerized onto the seed latex particles in the second step of polymerization by using drop-wise addition method, and D_p increased from 483 nm to 829 nm with the mass ratio of core/shell monomers [C]/[S] decreased from 1:2 to 1:15. It was found that D_p decreased with the increase of MAA and initiator amounts, and the size of the latex particles became uniform with the decrease of MAA amount and with the increase of [C]/[S] value.     

Preparation of micron-sized nonspherical polystyrene/poly(styrene-<Emphasis Type="Italic">co</Emphasis>-ethyleneglycol dimethacrylate) particles by seeded soap-free emulsion polymerization

Micron-sized nonspherical polymer particles having different morphologies were synthesized by seeded soap-free emulsion polymerization of styrene(St) and ethyleneglycol dimethacrylate(EGDMA,used as a crosslinker) on spherical, linear polystyrene(PS) seed particles.The morphology of the resulting PS/poly(St-co-EGDMA) particles was dependent on the crosslinker concentration and polymerization temperature.     

Preparation of sulphonate-containing polymer particles <Emphasis Type="Italic">via</Emphasis> semi-continuous emulsion copolymerizaion of styrene and sodium styrene sulphonate

Submicron-sized P(St-NaSS) latexes were prepared via a semi-continuous emulsion copolymerization of styrene (St) and sodium styrene sulphonate(NaSS) in the presence of anionic surfactant,in which NaSS aqueous solution and St were separately dropwise charged into the polymerization system at the same time.The hydrodynamic diameter of the latex particles was measured by dynamic light scattering(DSL) method,and the NaSS unit content of the purified copolymer by water extraction was calculated based on the elementary analysis.Results showed that the copolymerization could be performed smoothly with the monomer conversion more than 96%in the absence of crosslinker,and PNaSS homopolymer could be removed from the latex product by water extraction for 28 h.The weight loss in the water extraction tended to decrease and the NaSS unit content of the purified copolymer tended to increase with the increase of monomer feeding time, and both of them increased with the increase of NaSS/St mole ratio in the charge.The introduction of divinyl benzene (DVB) could decrease the weight loss in the water extraction and increase the NaSS unit content of the purified copolymer. When 25/75 mole ratio of NaSS/St and 11 mol%DVB of total NaSS and St were used in the recipe,and the monomer feeding time was 3 h in copolymerization,the NaSS unit content of the purified copolymer reached 7.31 mol%.     

Preparation of ASA (acrylonitrile-styrene-acrylate) structural latexes via seeded emulsion polymerization

Acrylonitrile-styrene-acrylate (ASA) structural latexes were synthesized in a two-stage seeded emulsion polymerization. In the first-stage, partially cross-linked poly (n-butyl acrylate) (PnBA) and poly (n-butyl acrylate-stat-2-ethyl hexyl acrylate) P (nBA-stat-2EHA) (75/25 by wt) rubber cores were synthesized, and then in the second-stage, a hard poly (styrene-stat-acrylonitrile) (SAN) (70/30 by wt) shell was grafted on to the rubber seeds. The effects of surfactant type and second-stage monomer addition mode have been investigated on the final morphology of two-stage emulsion particles. The results indicated that an application of anionic surfactant, that is, sodium dodecyl sulfonate (SDS), along with sodium persulfate (KPS) initiator for both stages, and with first-stage tert-butyl hydroperoxide (t-BHP) and second-stage KPS initiators led to a hemisphere particle morphology. On the other hand, raspberry and core-shell structures were observed for the structural latexes, which were prepared using a non-ionic surfactant, that is, nonylphenol ethoxylated polyethylene glycol (Igepal CO-850), accompanying KPS initiator for both stages. It is clear, however, that the relative surface hydrophilicity of the core phase, altered by the surfactant type considerably affected the type of morphology formed. For obtained structural latexes, the gradual addition of the second-stage monomers to the core latexes resulted in a fairly real core-shell structure with a higher shell thickness. On the contrary, a raspberry structure in which the rubber phase was enlarged by the second-stage polymer microdomains was observed for the second-stage monomer addition batch. In fact, the shell semi-batch polymerization conditions lower the shell plasticizing effect, and increase the kinetic barrier to prevent from further second-stage monomer diffusion and microdomain formation within the rubbery phase.     

Production of micron-sized monodispersed core/shell composite polymer particles by seeded dispersion polymerization

 The effect of the weight ratio of seed polymer/monomer on the morphology of the poly(methyl methacrylate) (PMMA)/polystyrene (PS) monodispersed composite particles produced by batch seeded dispersion polymerization of styrene with 1.64-μm-sized monodispersed PMMA seed particles in a methanol/water medium (4/1 w/w) was examined. In the PMMA/PS weight ratios of 3/1 and 2/1, the composite particles had a clear morphology consisting of a PMMA core and a PS shell. In the ratio of 1/1, a lot of small PS domains were observed in the PMMA core though the PS shell was still formed. By stepwise addition of styrene monomer, the formation of the small PS domain was depressed and complete core/shell morphology was formed. Absorption/release treatments of toluene into/from the PMMA/PS (1/1 w/w) composite particles resulted in a drastic morphological change from the core/shell structure to a multi- layered one. Received: 2 February 1999 Accepted in revised form: 7 April     

Synthesis of polytetrafluoroethylene/polyacrylate core-shell nanoparticles via emulsifier-free seeded emulsion polymerization

Polytetrafluoroethylene (PTFE)/polyacrylate core-shell nanoparticles were produced via the emulsifier-free seeded emulsion polymerization of acrylate monomers with PTFE latex as seed. The monomer conversions under different synthesis parameters were monitored by a gravimetric method. The polymerization conditions for preparing PTFE/polyacrylate core-shell nanoparticles were surveyed and optimized. The chemical component of the PTFE/polyacrylate particles was confirmed by comparing the Fourier-transform infrared spectra of PTFE and PTFE/polyacrylate particles. The core-shell structure of the resulting PTFE/polyacrylate nanocomposite particles was investigated by transmission electron microscopy. The water contact angles of the films prepared from PTFE/polyacrylate nanocomposite particles showed that the films were hydrophilic, which confirmed that polyacrylate covered the surface of the PTFE particles. This kind of PTFE/polyacrylate core-shell nanoparticles might advance the compatibility of PTFE with other materials due to the covering of the polyacrylate shell on the surface of PTFE, which would make them promising in various fields.     

Preparation of polymer particles having ethyleneurea groups at their surfaces by emulsifier-free seeded emulsion polymerization and wet adhesion of its emulsion film

Polymer emulsion having ethyleneurea groups at particle surfaces was produced by emulsifier-free seeded emulsion copolymerization of n-butyl methacrylate (BMA) and methacrylamide ethylethyleneurea (EU) with poly(BMA) seed particles utilizing the starved-fed monomer addition method. This emulsion film, prepared by casting the polymer emulsion on an alkyd resin plate, had a superior adhesion in water, as well as on stainless steel. Such superior wet adhesions seem to be based on a large amount of EU predominantly localized at the particle surfaces.Part CCXLIX of the series "Studies on suspension and emulsion"     

Synthesis of submicron-sized peanut-shaped poly(methyl methacrylate)/polystyrene particles by seeded soap-free emulsion polymerization

Submicron-sized peanut-shaped poly(methyl methacrylate)/polystyrene(PMMA/PS) particles were successfully synthesized by seeded soap-free emulsion polymerization of styrene on the spherical crosslinked PMMA seed particles.The obtained peanut-shaped particles showed a novel internal morphology:PS phase formed one domain which linked to the other domain having PMMA core encased by PS shell.     

Tailoring of carboxyl‐decorated magnetic latex particles using seeded emulsion polymerization

In this research, submicron and carboxyl‐functionalized magnetic latex particles were elaborated by using seeded emulsion polymerization technique in presence of oil‐in‐water (o/w) magnetic emulsion as seed. The polymerization conditions were optimized in order to get well‐defined latex particles with magnetic core and polymer shell bearing carboxylic (–COOH) functionality. Starting from (o/w) magnetic emulsion as seed, synthesis process was performed by copolymerization of styrene (St) monomer with the cross‐linker divinylbenzene (DVB) in presence of 4,4′‐azobis(4‐cyanopentanoic acid) (ACPA) as a carboxyl‐bearing initiator. The prepared magnetic latex particles were first characterized in terms of particle size, chemical composition, morphology, magnetic properties, magnetic content, and colloidal stability using various techniques, e.g. particle size analyzer using dynamic light scattering (DLS) technique, Fourier transform infrared, transmission electron microscopy, vibrating sample magnetometer, thermogravimetric analysis, and zeta potential measurements as a function of pH of the dispersion media, respectively. The prepared magnetic latex particles were then used as second seed for further functionalization with methacrylic acid (MAA) in order to enhance carboxylic groups on the magnetic particle's surface. The results showed that final magnetic latex particles possessed spherical morphology with core‐shell structure and enriched carboxylic acid functionality. More importantly, they exhibited superparamagnetism with high magnetic content (58.42 wt%) and high colloidal stability, which considered as the main requirements for their application in the biomedical diagnostic domains. Copyright © 2017 John Wiley & Sons, Ltd.     

Morphology control of soap-free seeded P(St-EA-AA) latex particles

Soap-free poly(styrene-ethyl acrylate-acrylic acid) latex particles with narrow size distribution and with surface carboxyl groups were synthesized by semicontinuous emulsion polymerization, and the particles with homogeneous multihollow structure were obtained after alkali posttreatment. Effects of treatment conditions and crosslinking agents on particle morphology were investigated. Results showed that the multihollow structure can be formed inside the uncrosslinked particles only when the treatment temperature exceeded 50 °C, the pH was higher than 10.0, the amount of 2-butanone was more than 3.0 ml and the treatment time was longer than 30 min. Furthermore, the volume expansion of the particles increased with the temperature increased to 90 °C, the pH to 12.5 or the amount of 2-butanone to 7.0 ml, and this value increased first and then decreased with the treatment time prolonged. Fine pores can be generated in the shell of particles crosslinked by 0.2 g of ethyl glycol dimethylacrylate (EGDMA), while no hollow structure formed inside particles when 0.4 g of EGDMA or 0.2 g of divinyl benzene was used.     

乳液聚合法制备纳米金/聚苯乙烯复合粒子

以氯金酸为前驱体,十二烷基硫醇和硼氢化钠分别作为稳定剂和还原剂,采用相转移法制备了单分散的金纳米粒子.将金纳米粒子通过乳液聚合的方法制备了纳米金/聚苯乙烯复合粒子.通过紫外-可见吸收光谱(UV-Vis)研究了纳米金和纳米金/聚苯乙烯复合粒子的光吸收特性,使用傅立叶变换红外光谱(FT-IR)、X射线衍射(XRD)、透射电子显微镜(TEM)和动态光散射(DLS)对产物的组成、晶体结构、形貌、以及粒径进行了表征.结果表明,复合粒子为粒径分布较窄的球形,其中的金纳米粒子为面心立方结构.热失重分析(TGA)说明制备的纳米金/聚苯乙烯复合粒子具有很好的热稳定性.     

Synthesis of cationic core-shell latex particles

Surfactant-free seeded (core-shell) polymerization of cationic polymer colloids is presented. Polystyrene core particles with sizes between 200 nm and 500 nm were synthesized. The number average diameter of the colloidal core particles increased with increasing monomer concentration. Cationic shells were introduced by co-polymerizing styrene with the cationic monomers (vinylbenzyl)trimethylammonium chloride (VBTMAC), [(2-methacryloyloxy)ethyl] trimethylammonium chloride (METMAC) and [(2-(acryloyloxy)ethyl] trimethylammonium chloride (AETMAC) onto the polystyrene cores. The cationic monomer AETMAC, undocumented to our knowledge in colloid synthesis, produced the best cationic shells and could be incorporated at much higher concentrations in the shell compared to the commonly used VBTMAC and METMAC, which yielded undesired polyelectrolyte side products already at relatively low cationic monomer concentrations. In shell formation, feed concentrations of AETMAC between 1.3 mol% (2.4 wt%) and 10.7 mol% (20 wt%) in styrene could be employed, allowing us to control colloid surface charge density over a wide range. The influence of various polymerization parameters (initiator concentration, cross-linking agent, and ionic strength) on the co-polymerization process with AETMAC is discussed. Core-shell particles were characterized using HR-SEM, potentiometric titration and zeta potential measurements.     

Preparation of polyacrylate–polysiloxane core–shell latex particles

Crosslinked polymer seed latexes of butyl acrylate, methyl methacrylate and methacrylic acid were synthesized with ethylene glycol dimethacrylate as a crosslinking agent in a first step. Three different processes of seeded emulsion polymerization were used to prepare an outlayer of polysiloxane on the above seed latex particles: (A) direct anionic polymerization of D₄ (octamethyl tetracyclosiloxane) catalyzed by potassium hydroxide; (B) direct cationic polymerization of D₄ onto the seed catalyzed by dodecylbenzene sulfonic acid; (C) a vinyl-containing polysiloxane prepared by copolymerization of D₄ and vinyl septamethyl tetracyclosiloxane was added before the D₄ cationic polymerization. Characterization by transmission electron microscopy showed that only process C provided satisfactory results. Film hardness was measured, and the latex film from process C demonstrated the lowest hardness of all the films. The mechanism of polymerization is discussed.     

Preparation of block copolymer by atom transfer radical seeded emulsion polymerization

Poly(i-butyl methacrylate)-polystyrene block copolymer was successfully prepared in an aqueous medium by two-step atom transfer radical polymerization (ATRP), mini-emulsion- and seeded-ATRP, in which ethyl 2-bromoisobutyrate/CuBr/4,4-dinonyl-2,2-dipyridyl initiator system was used. The block copolymer had narrow molecular weight distribution (Mw/Mn=1.1) and the number-average molecular weight measured by gel permeation chromatography agreed with the calculated value.Part CCXLVIII of the series Studies on Suspension and Emulsion     

Effect of the number of seed polymer particles on the kinetic behavior of the seeded emulsion copolymerization of styrene and acrylamide

The seeded emulsion copolymerizations of styrene and acrylamide were carried out at 50°C using polystyrene latex particles as the seed and potassium persulfate as the initiator, respectively. It was found that the change in the number of seed particles initially charged causes a drastic change in the kinetic behavior of this seeded emulsion copolymerization system: when the number of seed particles initially charged was less than a certain critical value, both styrene and acrylamide started polymerization from the beginning of the reaction. However, when the number of seed particles was higher than this critical value, an apparent induction period suddenly emerged only for acrylamide polymerization, that is, acrylamide did not start polymerization until the styrene conversion exceeded around 75%, while the styrene polymerization started and continued very smoothly from the beginning of the reaction. © 1997 John Wiley & Sons, Inc. J Polym Sci A: Polym Chem 35 : 2689–2695, 1997     

Polymeric and colloidal features of latex particles with surface amino groups obtained by semicontinuous seeded cationic emulsion polymerization*

Monodisperse latex particles with different amounts of surface amino and amidine groups were synthesized by means of a semicontinuous seeded cationic emulsion polymerization of styrene and a cationic monomer. High partial overall conversions for styrene and limited ones for the cationic monomer were achieved. A reliable method for the quantification of surface amidine and amino groups was developed. It was found that the amount of surface amidine groups provided by the cationic initiator was higher when the amount of cationic monomer added increased. The value for the partition coefficient of the cationic monomer indicated that this polymerizes with the same probability in the water phase as in the particle. The colloidal stability, in terms of critical coagulation concentration, shows that the latexes would be useful as polymeric supports in immunoassays. © 2005 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 43: 3878–3886, 2005     

Production of micron-sized monodispersed core/shell polymethyl methacrylate/polystyrene particles by seeded dispersion polymerization

 Micron-sized monodispersed polymethyl methacrylate (PMMA)/polystyrene (PS) (PMMA/PS=2/1, wt ratio) composite particles consisting of PMMA-core and PS-shell were successfully produced by seeded dispersion polymerization of styrene in a methanol/water medium in the presence of about 2 μm-sized monodispersed PMMA particles. From the view point of thermodynamic equilibrium, such a morphology is difficult to form by usual seeded polymerization in a polar medium such as water. It is concluded that seeded dispersion polymerization in which almost all monomers and initiators exist in the medium has an advantage to produce core/shell polymer particles in which polymer layers accumulate in their order of the production regardless of the hydrophobicity of polymers, because of high viscosity in polymerizing particles. Received: 9 December 1996 Accepted: 26 February 1997     

Reactive blends of thermoplastics and latex particles

Monodisperse homogeneous and core–shell latex particles of various sized between 200 and 600 nm were synthesized by emulsion copolymerization. Some of the core–shell particles were functionalized with epoxy groups at their peripheries upon introduction of glycidyl methacrylate (GMA) during the synthesis. The core consisted of crosslinked polybutylacrylate and the shell polymethylmethacrylate. Synthesis conditions at high and low temperatures were optimized to obtain coreshell particles with a well-defined morphology. The particles were characterized by quasi-elastic light scattering, scanning electron microscopy and transmission electron microscopy. The latex particles functionalized with GMA were then dispersed into a reactive matrix (styrene and maleic anhydride copolymer) using a batch mixer to obtain blends with well-defined and stabilized morphology. 4 Dimethylaminopyridine was used as a catalyst. The reaction between the epoxy groups at the particle surface and the maleic anhydride or diacid groups of the matrix was evaluated by torque and extraction techniques. A small amount of conversion generates sufficient amounts of grafted species at the matrix and particle interfaces to ensure a good interfacial adhesion.     

Preparation and characterization of submicron hybrid magnetic latex particles

Micrometer magnetic hybrid particles are of great interest in biomedical field, and various morphologies have been prepared via encapsulation processes. Regarding submicron, only few processes have been investigated and the most recent one leading to highly magnetic submicron magnetic hybrid particles is based on oil in water magnetic emulsion (MES) transformation. The encapsulation of magnetic iron oxide nanoparticles forming oil in water MES was investigated using different styrene/cross‐linker divinylbenzene volume ratio in the presence of potassium persulfate initiator. The encapsulation performed in this work is basically conducted by using well‐defined oil in water MES as a seed in radical emulsion polymerization. The chemical composition, morphology, iron oxide content, magnetic properties, electrokinetic properties, particle size, and size distribution of the prepared magnetic hybrid particles were examined using various techniques. The desired perfect magnetic core and polymer shell morphology were successfully obtained, and the final magnetic hybrid particles are superparamagnetic in nature and exhibit high iron oxide content (64 wt %). Copyright © 2015 John Wiley & Sons, Ltd.