A facial approach to fabricate superhydrophobic aluminum surface

A facial chemical etching method was developed for fabricating superhydrophobic aluminum surfaces. The resultant surfaces were characterized by scanning electron microscopy, water contact angle (WCA) measurement, and optical methods. The surfaces of the modified aluminum substrates exhibit superhydrophobicity, with a WCA of 154.8° ± 1.6° and a water sliding angle of about 5°. The etched surfaces have binary structure consisting of the irregular microscale plateaus and caves in which there are the nanoscale block‐like convexes and hollows. The superhydrophobicity of aluminum substrates occurs only in some structures in which the plateaus and caves are appropriately ordered. The resulted surfaces have good self‐cleaning properties. The results demonstrate that it is possible to construct superhydrophobic surface on hydrophilic substrates by tailoring the surface structure to providing more spaces to trap air. Copyright © 2009 John Wiley & Sons, Ltd.     

Preparation of Superhydrophobic ZnO Films on Zinc Substrate by Chemical Solution Method

Superhydrophobic surface was prepared on the zinc substrate by chemical solution method via immersing clean pure zinc substrate into a water solution of zinc nitrate hexahydrate[Zn(NO₃)₂·6H₂O] and hexamethylenetetraamine( C₆H₁₂N₄) at 95 ℃ in water bath for 1.5 h, then modified with 18 alkanethiol. The best resulting surface shows superhydrophobic properties with a water contact angle of about 158° and a low water roll-off angle of around 3°. The prepared samples were characterized by powder X-ray diffraction(XRD), X-ray photoelectron spectroscopy (XPS), energy-dispersive X-ray spectroscopy(EDX), transmission electron microscopy(TEM), and scanning electron microscopy(SEM). SEM images of the films show that the resulting surface exhibits flower-shaped micro- and nano-structure. The surfaces of the prepared films were composed of ZnO nanorods which were wurtzite structure. The special flower-like micro- and nano-structure along with the low surface energy leads to the surface superhydrophobicity.     

Fabrication of functionalized aluminum compound petallike structure with superhydrophobic surface

The petallike structures, similar to that of a lotus leaf, were directly fabricated on the surface of aluminum sheets by a simple one‐step solution‐immersion process. It was found that the width of the nanoflakes ranges from 20 to 500 nm, and the length of the flakes is about several micrometers. The wettability of the surface with a hierarchical structure was changed from superhydrophilicity to superhydrophobicity by chemical modification with perfluorodecyltriethoxysilane (PDES). The static contact angles (CAs) for water on both of the modified surfaces were larger than 150° , which was closely related to the chemical modification and hierarchical structure. Furthermore, the surfaces retained good superhydrophobic stability in long‐term storage as well, which should be critical to the application of aluminum materials in engineering. Copyright © 2010 John Wiley & Sons, Ltd.     

溶剂散逸自组装制备超疏水针垫阵列膜

利用溶剂散逸自组装方法,以聚苯乙烯、聚十二烷基丙烯酰胺-6-丙烯酰胺基己酸（CAP）和三氯甲烷为原料,在平滑的固体基质上制备了有序多孔膜,该膜上下表面可在外力作用下发生分离,得到具有微米级超疏水针垫阵列膜。 结果表明,制得的聚苯乙烯膜具备超疏水性质,与水接触角达158°。     

铝合金表面用化学刻蚀和阳极氧化法制备的超疏水膜层的耐蚀性能

通过化学刻蚀和阳极氧化在AA2024铝合金表面制备超疏水表面。当化学刻蚀时间超过3 min时,表面在很宽pH值范围内显示出水静态接触角大于150°。SEM和AFM照片表明化学刻蚀时间决定了试样表面形貌和粗糙度。FTIR用来研究氟硅烷(G502)与AA2024表面的结合。结果说明FAS(氟硅烷)分子与铝合金表面的三氧化二铝发生反应,并在阳极氧化膜层表面展示出优异的结合性能。超疏水表面的耐腐蚀性能通过在质量分数为3.5%的NaCl溶液中进行动电位极化和交流阻抗(EIS)测试。电化学测试结果和等效电路模型显示出超疏水表面显著改善抗腐蚀性能。     

Multifunctional polymethylsilsesquioxane (PMSQ) surfaces prepared by electrospinning at the sol-gel transition: superhydrophobicity, excellent solvent resistance, thermal stability and enhanced sound absorption property

Multifunctional superhydrophobic polymethylsilsesquioxane (PMSQ) surfaces with excellent solvent resistance, thermal stability and enhanced sound absorption property were manufactured by electrospinning. The surfaces with various hierarchical morphologies and hydrophobicity were obtained by electrospinning at the different stages of sol-gel transition of PMSQ prepolymer solution. At the stage with a proper viscosity the superhydrophobic PMSQ surface with a contact angle as high as 151° and a sliding angle as low as 8° was prepared. Due to the excellent thermal stability and solvent resistance properties of the cured PMSQ, the resultant surfaces remain superhydrophobicity after thermal treatment at 300 °C and immersion into many solvents. Additionally, an enhanced acoustical performance and ultra water repellency were obtained simultaneously when the traditional acoustical sponge was decorated with the electrospun PMSQ superhydrophobic surface. The robust superhydrophobic PMSQ surfaces may promise practical applications in many fields.     

Facile Spray-Coating for Fabrication of Superhydrophobic SiO2/PVDF Nanocomposite Coating on Paper Surface

A facile and low-cost superhydrophobic nanocomposite coating on paper surface was fabricated through one-step simply spraying dispersion, using hydrophobic silica nanoparticles as a filter (SiNPs) and polyvinylidene fluoride (PVDF) as a film-forming material. Hydrophobic SiNPs were fabricated via co-hydropholysis and condensation of TEOS and long-chain alkyl silane based on a simple sol-gel process, and the surface chemical structure of SiNPs was characterized by Fourier transform infrared (FTIR) spectra. The wettability and morphology of the coating surface were measured by contact angle (CA) measurement and scanning electron microscope, respectively. The influence of the mass ratio of hydrophobic SiNPs to PVDF (M(SiNPs:PVDF)) on the superhydrophobicity of paper surface was studied. The results showed that when M(SiNPs:PVDF) was 3:1, the water CA was 156.0 ± 1.0° for the nanocomposite coating with micro/nano-hierarchical structure on paper surface. Further, such superhydrophobic nanocomposite coatings on paper surface showed little adhesive property with water. In addition, the prepared superhydrophobic nanocomposite coating could be applied in other substrates, such as wood, aluminum sheet, stainless steel, polytetrafluoroethylene (PTFE), etc.     

Superhydrophobic bionic surfaces with hierarchical microsphere/SWCNT composite arrays

Superhydrophobic bionic surfaces with hierarchical micro/nano structures were synthesized by decorating single-walled or multiwalled carbon nanotubes (CNTs) on monolayer polystyrene colloidal crystals using a wet chemical self-assembly technique and subsequent surface treatment with a low surface-energy material of fluoroalkylsilane. The bionic surfaces are based on the regularly ordered colloidal crystals, and thus the surfaces have a uniform superhydrophobic property on the whole surface. Moreover, the wettability of the bionic surface can be well controlled by changing the distribution density of CNTs or the size of polystyrene microspheres. The morphologies of the synthesized bionic surfaces bear much resemblance to natural lotus leaves, and the wettability exhibited remarkable superhydrophobicity with a water contact angle of about 165 degrees and a sliding angle of 5 degrees.     

Control of the water adhesion on hydrophobic micropillars by spray coating technique

We present an alternative approach for controlling the water adhesion on solid superhydrophobic surfaces by varying their coverage with a spray coating technique. In particular, micro-, submicro-, and nanorough surfaces were developed starting from photolithographically tailored SU-8 micropillars that were used as substrates for spraying first poly(tetrafluoroethylene) submicrometer particles and subsequently iron oxide nanoparticles. The sprayed particles serve to induce surface submicrometer and nanoscale roughness, rendering the SU-8 patterns superhydrophobic (apparent contact angle values of more than 150°), and also to tune the water adhesion between extreme states, turning the surfaces from “non-sticky” to “sticky” while preserving their superhydrophobicity. The influence of the chemical properties and of the geometrical characteristics of the functionalized surfaces on the wetting properties is discussed within the frame of the theory. This simple method can find various applications in the fabrication of microfluidic devices, smart surfaces, and biotechnological and antifouling materials.     

Fabrication of Superhydrophobic Aluminum Plate by Surface Etching and Fluorosilane Modification

Superhydrophobic aluminum surfaces with a high water contact angle and low sliding angle on aluminum plate substrate were fabricated by means of surface etching with sodium hydroxide under ultrasonic bathing and then modification with fluorosilane. Scanning electron microscopy(SEM) showed a honeycomb-like structure on aluminum substrate surface after etching under ultrasonic bathing. And the surface was rendered from superhydrophilicity to superhydrophobicity after further modification with fluorosilane.     

Facile preparation of superhydrophobic nanorod surfaces through ion-beam irradiation

Obtaining superhydrophobic surfaces for their application in electronics and flexible wearable devices remains a significant challenge. Most previously reported methods for obtaining superhydrophobic surfaces involve complex and expensive preparation techniques and thus cannot be used for practical applications. Ion-beam irradiation is a simple and promising method for fabricating superhydrophobic nanostructures on large areas at a low cost. Ion-beam irradiation using argon and oxygen gases was used to prepare silica nanorod structures on glass substrates. This study is not just a modification of the surface of nanoparticles, but a change in nanoparticle shape. The nanorods were subsequently treated with perfluorooctyltriethoxysilane to obtain superhydrophobicity. The surface of the silica nanorods exhibited a static water contact angle of 153°, indicating superhydrophobicity. The combination of rough structures of silica nanorods and low surface energy resulted in superhydrophobicity. The surface properties were evaluated in detail using Fourier-transform infrared spectroscopy, field-emission scanning electron microscopy, and X-ray photoelectron spectroscopy. The proposed method is facile, inexpensive, and can be used for the large-scale production of nanorod structures for potential industrial applications.     

Facile preparation of superhydrophobic coatings by sol-gel processes

Different organic/inorganic compositions and deposition methods were used to prepare superhydrophobic surfaces using metal alkoxides and the sol-gel process. Both surface roughness and composition had to be adjusted in order to obtain very high contact angles and low contact angle hysteresis as a necessary requirement for superhydrophobicity. Multilayer samples with a fluorinated organic-inorganic top layer showed water contact angles of about 157 degrees with low hysteresis (2 degrees ). Water drops rolled easily off their surface at a tilt angle as low as 4 degrees .     

CaCO_3颗粒模板法制备聚合物超亲水/超疏水表面

以碳酸钙(CaCO3)颗粒层为模板,运用简单的热压和酸蚀刻相结合的方法制备聚合物超亲水/超疏水表面.首先在玻璃基底上均匀铺撒一层CaCO3颗粒,以此作为模板,通过热压线性低密度聚乙烯(LLDPE)使CaCO3颗粒均匀镶嵌在聚合物表面,获得了超亲水性质;进一步经酸蚀得到了具有微米和亚微米多孔结构的表面,其水滴静态接触角(WCA)可达(152.7±0.8)°,滚动角小于3°,具备超疏水性质.表面浸润性能和耐水压冲击性能研究表明该超疏水表面具有良好的稳定性和持久性.用同样工艺微模塑/酸蚀刻其它疏水性聚合物,得到类似结果.     

Superhydrophilic and superwetting surfaces: definition and mechanisms of control

The term superhydrophobicity was introduced in 1996 to describe water-repellent fractal surfaces, made of a hydrophobic material, on which water drops remain as almost perfect spheres and roll off such surfaces leaving no residue. Today, superhydrophobic surfaces are defined as textured materials (and coatings) on (nonsmooth) surfaces on which water forms contact angles 150° and larger, with only a few degrees of contact angle hysteresis (or sliding angle). The terms superhydrophilicity and superwetting were introduced a few years after the term superhydrophobicity to describe the complete spreading of water or liquid on substrates. The definition of superhydrophilic and superwetting substrates has not been clarified yet, and unrestricted use of these terms sometimes stirs controversy. This Letter briefly reviews the superwetting phenomenon and offers a suggestion on defining superhydrophilic and superwetting substrates and surfaces.     

超疏水低粘着铜表面制备及其防覆冰性能

用喷砂处理在铜片表面形成微米级丘陵状凹坑,再用表面氧化处理在铜片表面制备菊花花瓣状CuO纳米片.通过喷砂-表面氧化处理在铜片表面成功构建了微米-纳米复合结构,这种表面氟化后与水滴的接触角高达161°,滚动角低至1°,显示出优异的超疏水性和很低的粘着性.低温下,这种表面与水滴间的热量交换较小,水滴不易凝结,有效地提高了抗结霜性.抗结霜性良好的超疏水铜有望在热交换器或低温运行设备等领域获得应用,这种简便的超疏水铜表面的制备方法也给其它工程材料超疏水表面的工业化制备提供了一个思路.     

SDBS/HCl化学刻蚀法制备具有纳米-微米混合结构的铝基超疏水表面

采用阴离子表面活性剂十二烷基苯磺酸钠(SDBS)作为辅助刻蚀剂, 利用盐酸刻蚀, 在铝基质的表面形成了纳米-微米混合的粗糙结构; 化学刻蚀后的粗糙表面经过1H,1H,2H,2H-全氟癸烷基三乙氧基硅烷(FDTES)的修饰, 形成了接触角大于160°的超疏水表面. 扫描电镜表征结果显示, 所得到的超疏水表面具有纳米-微米混合结构; 基于此, 利用气泡辅助刻蚀机理初步解释了二级混合结构产生的原因, 认为是坑刻蚀和位错刻蚀的共同作用导致了混合结构的产生. 此外, 不同pH和长时间暴露实验证明所制备的铝基超疏水表面具有良好的稳定性.     

Influence of chemistry and topology effects on superhydrophobic CF(4)-plasma-treated poly(dimethylsiloxane) (PDMS)

Superhydrophobic surfaces are gaining considerable interest in a lot of different applications, and nonetheless, precise control over the wettability properties of such surfaces is still a challenge due to difficulties when controlling the effects independently induced on superhydrophobicity by the chemical and topological surface characteristics. We have fabricated engineered superhydrophobic surfaces onto poly(dimethylsiloxane) (PDMS) substrates by means of suitable CF4-plasma treatments. These treatments allowed the modification of both the morphological properties of the PDMS surface, due to a preferential etching of certain components of its macromolecules, and the chemical ones, by the deposition of a fluorinated layer. Chemical effects were separated from topological ones by performing a double replica molding process of the CF4-plasma-treated surfaces. This allowed us to obtain positive copies of the structured surfaces without the overlaying fluorinated coating affecting the surface chemistry. Such replicated surfaces showed a decrease of the contact angle if compared to the treated ones and therefore evidenced chemistry's weight in superhydrophobicity effects. In particular, we found that, for highly dense columnar-like PDMS microstructures, the effect of the plasma-deposited fluorinated layer covering surfaces produces an enhancement of the contact angle of about 20 degrees .     

水热法制备铝合金超疏水表面及电化学性能研究

在金属表面构建超疏水膜层是一种有效的防腐技术,本文采用水热处理和自组装技术在铝合金表面构建了超疏水膜层来提升铝合金的耐蚀性能. 通过对不同水热时间下制备的铝合金超疏水表面的电化学性能以及表面形貌进行测试分析,发现当水热反应时间为6 h时,制备的超疏水铝合金超疏水性和电化学性能达到最佳,接触角能达到155.5^o,在模拟海水溶液中保护效率能达到99.6%.     

A facile method for fabrication of superhydrophobic coating on aluminum alloy

A superhydrophobic coating applied in corrosion protection was successfully fabricated on the surface of aluminum alloy by chemical etching and surface modification. The water contact angle on the surface was measured to be 161.2° ± 1.7° with sliding angle smaller than 8°, and the superhydrophobic coating showed a long service life. The surface structure and composition were then characterized by means of SEM and XPS. The electrochemical measurements showed that the superhydrophobic coating significantly improved the corrosion resistance of aluminum alloy. The superhydrophobic phenomenon of the prepared surface was analyzed with Cassie theory, and it was found that only about 6% of the water surface is in contact with the metal substrate and 94% is in contact with the air cushion. Copyright © 2011 John Wiley & Sons, Ltd.     

Facile Electrochemical Method for the Fabrication of Stable Corrosion-Resistant Superhydrophobic Surfaces on Zr-Based Bulk Metallic Glasses

Both surface microstructure and low surface energy modification play a vital role in the preparation of superhydrophobic surfaces. In this study, a safe and simple electrochemical method was developed to fabricate superhydrophobic surfaces of Zr-based metallic glasses with high corrosion resistance. First, micro–nano composite structures were generated on the surface of Zr-based metallic glasses by electrochemical etching in NaCl solution. Next, stearic acid was used to decrease surface energy. The effects of electrochemical etching time on surface morphology and wettability were also investigated through scanning electron microscopy and contact angle measurements. Furthermore, the influence of micro–nano composite structures and roughness on the wettability of Zr-based metallic glasses was analysed on the basis of the Cassie–Baxter model. The water contact angle of the surface was 154.3° ± 2.2°, and the sliding angle was <5°, indicating good superhydrophobicity. Moreover, the potentiodynamic polarisation test and electrochemical impedance spectroscopy suggested excellent corrosion resistance performance, and the inhibition efficiency of the superhydrophobic surface reached 99.6%. Finally, the prepared superhydrophobic surface revealed excellent temperature-resistant and self-cleaning properties.