Influence of Plasma Treatment on the Electroless Deposition of Copper on Carbon Fibers

Air and nitrogen glow discharge were used to replace chromic acid pretreatment to deposit copper film on carbon fiber surfaces from an CuSO₄‐HCHO electroless system. A greater copper uptake and a more uniformly coated copper film were obtained for plasma‐treated carbon fibers. The adhesion between the copper film and the carbon fibers was also improved. An orthogonal table L₉(3⁴) was used to study the effects of discharge pressure, discharge power, time and gas type on the copper uptake. Scanning electron microscopy (SEM), reflection absorption infrared spectroscopy (RAIR) and X‐ray photoelectron spectroscopy (XPS) at different depths were applied to characterize the physical and chemical changes of the surface of the carbon fibers. The results showed that after plasma treatment, the carbon fiber surface became rough and several types of polar oxygen groups, such as carboxylic acid COOH, esters COOC, quinones Ph?O, etc., were introduced into the carbon fiber surface. A mechanism of plasma treatment effects on copper electroless deposition on the carbon fiber surface is also suggested.     

Sacrificial adhesion promotion layers for copper metallization of device structures

The adhesion of copper films to adjacent device layers including TiN, Ta, and TaN diffusion barriers is a crucial reliability issue for integrated circuits. We report that ultrathin layers of poly(acrylic acid) (PAA) prepared on barrier surfaces or on the native oxide of Si wafers dramatically increase the interfacial adhesion of Cu films deposited by the H2 assisted reduction of bis(2,2,7-trimethyloctane-3,5-dionato)copper in supercritical carbon dioxide. Similar improvements were achieved on Si wafers using a simple vapor phase exposure of the substrate to acrylic acid prior to metallization. The deposited films and the substrate/Cu interfaces were analyzed by X-ray photoelectron spectroscopy (XPS), electron microscopy, atomic force microscopy, and variable-angle spectroscopic ellipsometry. No trace of the adhesion layer was detected at the interface, indicating it was sacrificial at the deposition conditions used. Moreover, the presence and subsequent decomposition of the PAA layer during deposition substantially reduced or eliminated metal oxides at the substrate interface. For depositions on PAA-treated Si wafers, copper was present primarily as Cu0 at the interface and Si was present only as Si0. On PAA-treated Ta substrates, XPS analysis indicated Ta was present primarily as Ta0 at the metallized interface whereas Ta2O5 dominated the interface of samples prepared without the adhesion layers. The technique can be extended to patterned substrates using adsorption of acrylic acid or thermal/UV polymerization of acrylic acid.     

金刚石颗粒表面Cr金属化及薄膜间界面扩散反应的研究

运用直流磁控溅射法可在金刚石颗粒表面沉积150nm的金属Cr层.在超高真空条件下,经300-600℃的热退火处理,可促进Cr膜与金刚石基底间的界面扩散和反应.利用俄歇电子能谱研究了Cr/金刚石颗粒界面的结合状态,发现Cr与金刚石薄膜发生了强烈的界面扩散,Cr元素渗入金刚石层达90nm,并在界面上发生化学反应形成Cr的碳化物层.对界面扩散反应动力学的研究表明,Cr/金刚石界面扩散反应的表观活化能为38.4kJ/mol,界面扩散反应主要由碳的扩散过程控制.热处理温度越高,界面扩散及反应越显著,但不利于碳化物层生成的氧化反应速度也会有所增加,界面反应产物从Cr₂C₃转变为Cr₂C物种.延长热处理时间有利于金属碳化物的生成,同样导致界面反应产物从Cr₂C₃转变为Cr₂C物种.     

Surface modification of polyester by oxygen‐ and nitrogen‐plasma treatment

In this paper, we present a study on the surface modification of polyethyleneterephthalate (PET) polymer by plasma treatment. The samples were treated by nitrogen and oxygen plasma for different time periods between 3 and 90 s. The plasma was created by a radio frequency (RF) generator. The gas pressure was fixed at 75 Pa and the discharge power was set to 200 W. The samples were treated in the glow region, where the electrons temperature was about 4 eV, the positive ions density was about 2 × 10¹⁵ m^?3, and the neutral atom density was about 4 × 10²¹ m^?3 for oxygen and 1 × 10²¹ m^?3 for nitrogen. The changes in surface morphology were observed by using atomic force microscopy (AFM). Surface wettability was determined by water contact angle measurements while the chemical composition of the surface was analyzed using XPS. The stability of functional groups on the polymer surface treated with plasma was monitored by XPS and wettability measurements in different time intervals. The oxygen‐plasma‐treated samples showed much more pronounced changes in the surface topography compared to those treated by nitrogen plasma. The contact angle of a water drop decreased from 75° for the untreated sample to 20° for oxygen and 25° for nitrogen‐plasma‐treated samples for 3 s. It kept decreasing with treatment time for both plasmas and reached about 10° for nitrogen plasma after 1 min of plasma treatment. For oxygen plasma, however, the contact angle kept decreasing even after a minute of plasma treatment and eventually fell below a few degrees. We found that the water contact angle increased linearly with the O/C ratio or N/C ratio in the case of oxygen or nitrogen plasma, respectively. Ageing effects of the plasma‐treated surface were more pronounced in the first 3 days; however, the surface hydrophilicity was rather stable later. Copyright © 2008 John Wiley & Sons, Ltd.     

Enhancement of wettability in low density polyethylene films using low pressure glow discharge N2 plasma

Low pressure glow discharge nitrogen plasma has been used to improve wettability in a low density polyethylene (LDPE) film for technical applications. The plasma treatment was carried out at a power of 300 W for different exposure times in the 1–20 min range. Wettability changes were analyzed using contact angle measurements. In addition to this, plasma‐treated samples were subjected to an aging process to determine the durability of the plasma treatment. X‐ray photoelectron spectroscopy, atomic force microscopy, and scanning electron microscopy were used for surface characterization. The nitrogen plasma treatment considerably reduced contact angle values thus indicating an increase in surface wettability. The spectroscopic study showed presence of oxygen‐based species on the plasma‐treated samples, which are mainly generated after the plasma treatment as a consequence of air exposure. These polar species contribute to improve surface functionalization, but this is almost lost during aging due to the hydrophobic recovery process. Microscopic studies revealed that also small changes in surface roughness occurred during the plasma treatment but these are very low compared to surface activation. The results confirmed that low pressure nitrogen can be considered as an environmentally efficient process to improve wettability in low density polyethylene films. © 2007 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 45: 2390–2399, 2007     

连续纤维增强含二氮杂萘酮联苯结构聚芳醚砜酮树脂基复合材料的界面

利用射频感性耦合冷等离子体(ICP)处理技术改性连续纤维表面,分别采用X射线光电子能谱(XPS)、原子力显微镜(AFM)及动态接触角分析(DCA)系统研究了等离子体处理时间、放电气压、放电功率等工艺参数对连续碳纤维、芳纶纤维和对亚苯基苯并二噁唑(PBO)纤维的表面化学成分、表面形貌、表面粗糙度及表面自由能的影响.研究结...     

Effect of reduction treatment on copper modified activated carbons on NO(x) adsorption at room temperature

Activated carbon was impregnated with copper salt and then exposed to reductive environment using hydrazine hydrate or heat treatment under nitrogen at 925 °C. On the obtained samples, adsorption of NO(2) was carried out at dynamic conditions at ambient temperature. The adsorbents before and after exposure to nitrogen dioxide were characterized by X-ray diffraction (XRD), thermal analysis, scanning electron microscopy/energy dispersive X-ray spectroscopy (SEM-EDX), X-ray photoelectron spectroscopy (XPS), N(2)-sorption at -196 °C, and potentiometric titration. Copper loading improved the adsorption capacity of NO(2) as well as the retention of NO formed in the process of NO(2) reduction on the carbon surface. That improvement is linked to the presence of copper metal and its high dispersion on the surface. Even though both reduction methods lead to the reduction of copper, different reactions with the carbon surface take place. Heat treatment results in a significant percentage of metallic copper and a reduction of oxygen functional groups of the carbon matrix, whereas hydrazine, besides reduction of copper, leads to an incorporation of nitrogen. The results suggest that NO(2) mainly is converted to copper nitrates although the possibility to its reduction to N(2) is not ruled out. A high capacity on hydrazine treated samples is linked to the high dispersion of metallic copper on the surface of this carbon.     

Adhesion promotion of Cu on C by Cr intermediate layers investigated by the SIMS method

Copper-carbon composites are candidate materials for heat sinks for high speed/high-performance electronic components. They combine high thermal conductivity with low density and a tailorable coefficient of thermal expansion (CTE). Because of the low wettability of carbon by copper, a thin layer of chromium can be deposited to promote both the adhesion and the thermal contact of copper with the carbon fibers. Therefore, in a first step layers of Cr and Cu were deposited by magnetron sputtering on plane vitreous carbon substrates (Sigradur G), which serve as a model for carbon fibers. From pull-off-adhesion measurements an interlayer thickness of Cr in the range of 2-10 nm was found to provide the optimal adhesion for 1 micro m thick copper overlayers. To model the later serial fabrication of the composite that involves a hot pressing step following the deposition, the C/Cr/Cu samples were heat treated at 800 degrees C under vacuum for 1 h. Adhesion on the heat-treated samples was superior in comparison to the untreated ones. To obtain information about the adhesion mechanism secondary ion mass spectrometry (SIMS) investigations were done on the depth distribution of the main elements copper, chromium, and carbon. Two samples, one as deposited and one subjected to heat treatment after deposition, were compared in this investigation. We found that heat treatment mainly modifies the distribution of Cr in the C/Cr/Cu system.     

Continuous Atmospheric Plasma Oxidation of Carbon Fibres: Influence on the Fibre Surface and Bulk Properties and Adhesion to Polyamide 12

Continuous atmospheric plasma oxidation (APO) was used to introduce oxygen functionalities to the surface of carbon fibres in an attempt to enhance interfacial adhesion between carbon fibres and polyamide-12 (PA-12). APO only affects the surface properties of the fibres while their bulk properties remained unchanged. Contact angle and ζ-potential measurements demonstrated that APO-treated fibres became significantly more hydrophilic due to the introduction of polar oxygen-containing groups on the fibre surface, which also resulted in an increase of surface energy on the carbon fibres. The interfacial shear strength of single carbon fibre/PA-12 model composites, determined by single fibre fragmentation tests, showed an increase from 40 to 83 MPa with up to 4 min of APO treatment time which confirms that the fibre/matrix interfacial adhesion was enhanced. This highlights that the incorporation of APO into composite manufacturing will allow tailoring of the fibre/matrix interface.     

Effect of atmospheric-pressure plasma on adhesion characteristics of polyimide film

In this work, the effect of atmospheric-pressure plasma treatments on surface properties of polyimide film are investigated in terms of X-ray photoelectron spectroscopy (XPS), contact angles, and atomic force microscopy (AFM). The adhesion characteristics of the film are also studied in the peel strengths of polyimide/copper film. As experimental results, the polyimide surfaces treated by plasma lead to an increase of oxygen-containing functional groups or the polar component of the surface free energy, resulting in improving the adhesion characteristics of the polyimide/copper foil. Also, the roughness of the film surfaces, confirmed by AFM observation, is largely increased. These results can be explained by the fact that the atmospheric-pressure plasma treatment of polyimide surface yields several oxygen complexes in hydrophobic surfaces, which can play an important role in increasing the surface polarity, wettability, and the adhesion characteristics of the polyimide/copper system.     

Effect of Low Temperature Air Plasma Treatment on Wetting and Flow Properties of Kaolinite Powders

It was found in this study that the air plasma treatment of particular kaolinite has led to the change of its wettability, which was reflected in the decreased values of water contact angles of wetting from 88.7° for virgin kaolinite to 86.3° for 30?min air plasma treated one. Plasma treated samples show higher average surface energies in the wide range of coverage regimes in comparison to the virgin samples as determined by inverse gas chromatography. Results of these measurements confirmed our assumption, that air plasma treatment activates surface energy of the crystal planes of the kaolinite as reflected in the broadened dispersive surface energy distribution after 10?min treatment time. However with prolonged 30?min treatment time the dispersive surface energy distribution profile was decreased. We assume, that the latter decrease reflects the distorsion of the crystal lattice of the kaolinite as confirmed by FTIR analysis as reflected in changes of Si?CO?CSi and Al₂O?CH characteristic absorption bands. Calculated dispersive surface free energy for 24?% surface coverage was increased from original 35?mJ/m² to 40.3 and 40.8?mJ/m² for 10 and 30?min treatment times. There were determined yield locus and flow function dependencies at different stress levels for virgin and different time plasma treated samples (flow index??ff _c , effective angle of internal friction???? _e , unconfined yield strength???? _c ). It was found that by plasma treatment the character of the flow was shifting from region of very cohesive (ff _c ?=?2.39) to the cohesive (ff _c ?=?3.19). For untreated samples effective angle of internal friction was decreased with increasing applied consolidation stress, while for plasma treated kaolinite it was increased.     

短碳纤维增强聚芳醚酮断面形态的研究

复合材料的强度是通过基体和纤维之间的应力传递获得的．这种传递可通过基体和纤维之间机械的、物理的和化学的结合来实现．因此,复合材料的界面结合很重要,它直接影响碳纤维在复合材料中的增强效率．短纤维在基体中由于其末端较多,其内部更易形成应力集中［１～４］．...     

Surface Modifications Produced by N2 and O2 RF Plasma Treatment on a Synthetic Vulcanized Styrene-Butadiene Rubber

A low-pressure gas RF plasma-treatment has been used to improve the adhesion of a synthetic vulcanized rubber to polyurethane adhesive as an environmentally friendly alternative surface treatment to the conventional chemical treatments. A sulfur vulcanized styrene-butadiene rubber (R2) containing a noticeable amount of zinc stearate and paraffin wax (both providing a lack of adhesion) in its formulation was used. Two different gases (oxygen and nitrogen) were used to generate the RF plasma, which was performed at 50 Watt for 1–15 min. The modifications produced on the R2 rubber surface by the RF plasma treatments were assessed by using advancing and receding contact angle measurements, ATR-IR spectroscopy, X-ray Photoelectron Spectroscopy (XPS), Scanning Force Microscopy (SFM), and Scanning Electron Microscopy (SEM). Adhesion evaluation was obtained from T-peel tests of joints produced between plasma treated R2 rubber and a polyurethane adhesive. The plasma treatment produced a decrease in advancing and receding contact angle values on R2 rubber, irrespective to the gas used to generate the RF plasma. The treatment with RF plasma produced the partial removal of hydrocarbon moieties from the rubber surface and the generation of oxygen moieties. An increase in surface roughness was also produced. The degree of oxidation and the amount of hydrocarbon-rich layer removed from the R2 rubber surface was more important by treating with oxygen plasma. The treatment of rubber in oxygen plasma for 1 minute was enough to noticeably increase adhesion of R2 rubber to polyurethane adhesive. However, an extended treatment (15 min.) was needed when nitrogen plasma was applied to R2 rubber. The loci of failure in the joints produced between the plasma treated R2 rubber and the polyurethane adhesive was assessed by using ATR-IR spectroscopy. A mixed failure (partially adhesional and partially cohesive failure in the rubber) in the joints produced with plasma treated R2 rubber joints was always obtained.     

多元醇法制备Cu2O/CNTs复合材料的研究

以Cu(CH₃COO)₂•H₂O和经硝酸处理的CNTs作为原料, 采用多元醇法成功合成了纳米氧化亚铜均布于碳纳米管表面的复合光催化剂. 用透射电镜(TEM), 高分辨透射电镜(HRTEM), X射线粉末衍射(XRD)对样品进行了表征, 测试结果表明大小为2～5 nm的氧化亚铜纳米颗粒均匀分散于碳纳米管的表面. 讨论了反应条件对Cu₂O在CNTs上负载效果的影响并就多元醇法合成Cu₂O/CNTs复合材料的反应机理作了初步探讨.     

Acid and basic functionalities of nitrogen and carbon dioxide plasma‐treated polystyrene

The choice of plasma gas can determine the interaction between material and plasma and therefore the applications of the treated materials. Nitrogen plasma can integrate functional groups such as primary amines and carbon dioxide plasma can incorporate carboxylic groups on the surface of polymers. For specific adhesion such as bio‐adhesion, polar groups must be attached to the surface to enhance bio‐film formation but the acidic or basic character also controls the adhesion mechanism. Nitrogen and carbon dioxide plasmas are chosen to treat the surface of polystyrene and to show the effects of different functionalizations, i.e. attachment of acid or basic groups and degradation are compared in the present work. Nitrogen‐containing plasma induces mainly weak degradation at a rate of ～0.13 µg cm^?2s^?1. The roughness of the treated surface remains mostly unchanged. Functionalization leads to amino group attachment at a concentration of 1.2 sites nm^?2. We found that carbon dioxide plasma treatment shows more drastic degradation with a rate three times higher than that of nitrogen plasma and can create more functional groups (4.5 sites nm^?2) at mild plasma treatment. However, the roughness of the surface is altered. In both cases the aromatic groups are degraded through the plasma treatment (again this is more evident with the CO₂ plasma) and the induced functionalization was shown to be quick (the upper monolayer of polystyrene film can be functionalized rapidly). Copyright © 2005 John Wiley & Sons, Ltd.     

丁醛等离子体处理云母粉对其表面特性及与聚合物界面特性的影响

用电容耦合式等离子体聚合方法对云母粉进行丁醛等离子体处理,通过测定各种液体对密堆积云母粉的渗透速度,确定了液体在云母粉表面的接触角,估算了云母粉的表面张力及与典型线形聚合物的界面张力。结果表明,极性液体在云母粉表面的浸润性因处理而削弱,非极性液体的浸润性基本来变;云母粉表面张力由处理前的41.34(N·m~(-1)·10~(-3))下降到处理5min时的31.51和处理30min时的25.59(N·m~(-1)·10~(-3));处理对云母粉与线形聚合物界面张力的影响因聚合物而不同,但该界面张力的极性分量均因处理而减小。     

Surface modification of a liquid‐crystalline polymer for copper metallization

The effects of different surface modifications on the adhesion of copper to a liquid‐crystalline polymer (LCP) were investigated with X‐ray photoelectron spectroscopy, scanning electron microscopy, atomic force microscopy, contact‐angle measurements, and pull tests. High pull‐strength values were achieved when copper was sputter‐deposited onto plasma and reactive‐ion‐etching (RIE)‐pretreated LCP surfaces. The values were comparable to the reference pull strengths obtained with laminated copper on the LCP. The adhesion was relatively insensitive to the employed feed gas in the pretreatments. The surface characterizations revealed that for RIE and plasma treatments, the enhanced adhesion was attributable to the synergistic effects of the increased surface roughness and polar component of the surface free energy of the polymer. However, if the electroless copper deposition was performed on RIE‐ or plasma‐treated surfaces, very poor adhesion was measured. Good adhesion between the LCP substrate and electrolessly deposited copper was achieved only in the case of wet‐chemical surface roughening as a result of the creation of a sufficient number of mechanical interlocking sites, together with a significant loss of oxygen functionalities, on the surface. © 2003 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 41: 623–636, 2003     

TOF-SIMS investigations on thermally treated copper–molybdenum films on a carbon substrate

Metal-matrix composites are made of materials with different physical and chemical properties. It is possible to change the mechanical, thermal and electrical properties by variation of the mass ratio of the components; therefore, metal-matrix composites have great value for industrial and technological applications. Copper–carbon composites have a good chance to be used as heat sinks for electronic components, which can be explained by their high thermal conductivity, low density and an adjustable coefficient of thermal expansion. On the other hand, the mechanical adhesion of copper and carbon is extremely weak because of their immiscibility and weak chemical interactions. In order to compensate for the low wettability of carbon by copper, a thin molybdenum intermediate layer is used as an adhesion promoter. In this work a time of flight secondary ion mass spectrometry technique was primarily used to detect the carbide formation in the molybdenum and copper layers, depending on different temperature conditions during sputter deposition and annealing afterwards. The CuMo layers were deposited by magnetron sputtering. The adhesion of the samples was determined by a destructive pull-off test. We found that heat treatment mainly modifies the carbide formation in the molybdenum and copper layers.     

Study of interaction between nitrogen DBD plasma-treated viscose fibers and divalent ions Ca2+ and Cu2+

Viscose fibers were treated with atmospheric pressure dielectric barrier discharge (DBD) plasma obtained in nitrogen in order to activate the fiber surface prior to sorption of the divalent ions Ca²⁺ and Cu²⁺. Methylene blue sorption was used for estimation of carboxyl group formation on the surface after DBD plasma treatment, through the degree of fabric staining (K/S). Sorption of divalent ions was performed from solutions of each individual ion and from solutions of calcium and copper in succession onto untreated and plasma-treated viscose samples. The quantity of sorbed metal was determined from the neutralization and iodometric titration method. Scanning electron microscopy coupled with energy dispersive X-ray analysis was used for fiber morphology and surface characterization before and after plasma treatment, and after metal ions sorption. Experiments revealed copper microparticles formation on the fiber surface when sorption of copper was performed on samples with bonded calcium. Further analysis confirmed that for growth of copper particles, both calcium ions and nitrogen DBD plasma pretreatments are necessary.     

Surface modification of PET fabric by plasma pre‐treatment for long‐lasting permethrin deposition

The mosquito‐transmitted diseases are of serious concern and are affecting several millions of peoples worldwide. Instead of medication afterward the disease initiated, self‐protection against the mosquito's is preferable, specifically in endemic areas. For this purpose, the permethrin coated clothing is a suitable choice to avoid mosquitos' bites. Unfortunately, the permethrin coating on fabrics is not long‐lasting, and its laundering resistance is very low on hydrophobic fabric. In this study, the effect of plasma surface modification of PET fabric on the adhesion of permethrin and its laundering resistance are evaluated. The plasma processing is carried out in nitrogen, oxygen, and nitrogen–oxygen mixture plasma. The samples are analyzed using Fourier Transform Infrared spectroscopy, X‐ray photoelectron spectroscopy, scanning electron microscope and chromatography. The results show that the oxygen plasma pre‐treated samples exhibit the higher residual contents of permethrin after 60 wash cycles as compared with other gasses. Without plasma pre‐treatment, the 95% loss, whereas the sample with oxygen plasma pre‐treatment shows that only 22% loss of initial concentration of permethrin occurs after washing. This study shows that plasma pre‐treatment is valuable to improve the absorption of permethrin in PET and its laundering‐resistance. As plasma treatment is a cost‐effective technique, it needs less processing time and eco‐friendly, thus it is a great choice to deposit long‐lasting permethrin coating by plasma pre‐treatment, instead of conventional binding agents. Remarkably, the plasma treatment technique is a well‐established and industrially acceptable technique, thus expected to be of noteworthy importance for insecticide garments manufacturers.