The role of shear and elongation in the flow of solutions of semi-flexible polymers through porous media

The rheological behavior of hydrophobically modified hydroxyethyl cellulose (HMHEC) and xanthan gum solutions has been characterized in simple shear flow, opposed-jets flow, and flow through porous media. Both polymers exhibit shear thinning in simple shear flow and apparent shear thinning in flow through porous media. Analysis of the results shows there is a direct correspondence between shear viscosities determined in simple shear experiments and apparent viscosities in porous media flow at relatively low shear rates. At high shear rates the extensional component of the flow in porous media appreciably increases the apparent viscosity over the simple shear values. This increase is shown to correlate with results obtained in opposed-jets experiments, and is attributed to formation of transient entanglements.     

Drop-on-demand drop formation of colloidal suspensions

The drop formation dynamics in the drop-on-demand (DOD) inkjet process is studied for model inks including a Newtonian liquid and colloidal dispersions. The ink shear viscosity is a parameter often adjusted in tuning the DOD drop formation process. Apparent shear viscosity measured at low shear rates is currently used to characterize inkjet inks throughout both the inkjet industry and academia. However, during the ejection process in inkjet printing, very high shear rates (above 1 × 10⁵ s⁻¹) are involved. In this paper, the drop formation characteristics at 10 kHz drop formation rate in a DOD mode of a simple Newtonian liquid are compared with those of a colloidal suspension system which has the same low-shear-rate viscosity as the simple Newtonian liquid, but significantly different high-shear-rate viscosity. Under conditions of good jetting, the drop formation dynamics of the colloidal suspension is similar to that of the simple Newtonian liquid of similar low-shear viscosity, with only slight systematic differences observed. Good jetting is, however, difficult to obtain in the colloidal particle inks, with non-straight trajectories and non-axisymmetric ligaments commonly observed. These observations suggest that evaporation, nonuniform wetting, and particle-related changes in properties play a role when poor jetting behavior is observed for colloidal inks.     

Extensional rheology of concentrated poly(ethylene oxide) solutions

The shear and extensional rheology of three concentrated poly(ethylene oxide) solutions is examined. Shear theology including steady shear viscosity, normal stress difference and linear viscoelastic material functions all collapse onto master curves independent of concentration and temperature. Extensional flow experiments are performed in fiber spinning and opposed nozzles geometries. The concentration dependence of extensional behavior measured using both techniques is presented. The zero-shear viscosity and apparent extensional viscosities measured with both extensional rheometers exhibit a power law dependence with polymer concentration. Strain hardening in the fiber spinning device is found to be of similar magnitude for all test fluids, irrespective of strain rate. The opposed nozzle device measures an apparent extensional viscosity which is one order of magnitude smaller than the value determined with the fiber spinline device. This could be attributed to errors caused by shear, dynamic pressure, and the relatively small strains developed in the opposed nozzle device. This instrument cannot measure local kinematics or stresses, but averages these values over the non-homogenous flow field. These results show that it is not possible to measure the extensional viscosity of non-Newtonian and shear thinning fluids with this device. Fiber spin-line experiments are coupled with a momentum balance and constitutive model to predict stress growth and diameter profiles. A one-mode Giesekus model accurately captures the plateau values of steady and dynamic shear properties, but fails to capture the gradual shear thinning of viscosity. Giesekus model parameters determined from shear rheology are not capable of quantitatively predicting fiber spinline kinematics. However, model parameters fit to a single spinline experiment accurately predict stress growth behavior for different applied spinline tensions.     

The behaviour of polymer solutions in extension-dominated flows,with applications to Enhanced Oil Recovery

The rheometry and flow behaviour of aqueous solutions of polyacrylamide and xanthan gum are discussed, with the expectation that the results will be of use in Enhanced Oil Recovery (EOR). The rheometrical study gives particular prominence to the dramatically high values of extensional viscosity which are possible in aqueous solutions of flexible polymers such as polyacrylamide. The effect of such factors as polymer concentration, salt concentration and mechanical degradation on rheometrical properties is outlined. Reference is also made to the qualitatively-different rheometrical behaviour experienced by comparable solutions of xanthan gum.Further evidence is advanced that some dilute polymer solutions of potential use in EOR experience abnormally high resistance in flows which are dominated by extension. Since flow through a porous medium involves a substantial extensional component, it is argued that there is justification for studying the effect of this high extensional-viscosity behaviour in a number of idealized geometries of relevance to EOR conditions. The resulting experiments indicate that, at low flow rates,shear viscosity is the dominant influence, but that, after a critical set of conditions,extensional-viscosity considerations can become all important and the observed pressure losses are against any expectation based on conventional fluid mechanics.Flow visualization studies support the pressure-drop measurements in emphasising the strong influence of high extensional viscosities in flows through tortuous geometries.This paper is dedicated to Professor Hanswalter Giesekus on the occasion of his retirement as Editor of Rheologica Acta.     

Solutions of xanthan gum/guar gum mixtures: shear rheology,porous media flow,and solids transport in annular flow

Mixtures of xanthan and guar gum in aqueous solution were studied in two flow situations: simple shear and porous media. In addition, solids transport in vertical annular flow of sand suspensions was explored. The zero shear rate viscosity of the solutions displayed a pronounced synergy: the viscosity of the mixture is higher than that of the polymer solutions in a wide range of relative concentrations of the two polymers, in agreement with previous literature. However, at relatively high shear rates, the viscosity approaches the value of the more viscous xanthan gum solutions at mass fractions of xanthan gum between 0.1 and 0.15, and the degree of synergy substantially decreases. Stress relaxation experiments in simple shear indicate that the polymer mixtures exhibit a well-defined yield stress after relaxation that is absent in solutions of pure polymers. In porous media flow experiments, a synergistic behavior mimicking the shear flow results was obtained for the polymer mixtures at low shear rates. However, at a critical shear rate, the apparent viscosity in porous media flows exceeds the shear viscosity due to the elongational nature of flow in the pores. The solids transport capacity in annular flows is well-represented by trends in shear viscosity and stress relaxation behavior. However, the lack of viscosity synergy at high shear rates limits the applicability of the mixtures as a way to improve solids suspension capacity in annular flows.     

Drag reduction in the turbulent pipe flow of polymers

The paper concerns an experimental study of the fully developed turbulent pipe flow of several different aqueous polymer solutions: 0.25%, 0.3% and 0.4% carboxymethylcellulose (CMC), 0.2% xanthan gum (XG), a 0.09%/0.09% CMC/XG blend, 0.125% and 0.2% polyacrylamide (PAA). The flow data include friction factor vs. Reynolds number, mean velocity and near-wall shear rate distributions, and axial velocity fluctuation intensity u′ at a fixed radial location as a laminar/turbulent transition indicator. For each fluid we also include measurements of shear viscosity, first normal-stress difference and extensional viscosity. At high shear rates we find that the degree of viscoelasticity increases with concentration (0.3% CMC is an exception) for a given polymer, and in the sequence XG, CMC/XG, CMC, PAA, whilst at low shear rates the ranking changes to CMC, CMC/XG, XG, PAA. The extensional viscosity ranking is XG/CMC, XG, CMC, PAA at high strain rates and the same as that for the viscoelasticity at low shear rates. We find that the observed drag-reduction behaviour is consistent for most part with the viscoelastic and extensional-viscosity behaviour at the low shear and strain rates typical of those occurring in the outer zone of the buffer region.Although laminar/turbulent transition is practically indiscernible from the friction factor vs. Reynolds number plots, particularly for PAA and XG, the u′ level provides a very clear indicator and it is found that the transition delay follows much the same trend with elasticity/extensional viscosity as the drag reduction.     

A collapsing bubble-induced microinjector: an experimental study

In this study, a new drop-on-demand actuation mechanism, which uses an oscillating bubble as actuator is proposed and its feasibility is investigated via the consideration of two important design parameters, namely, bubble distance to free surface and nozzle dimension. The droplet ejection process captured using high-speed photography technique shows that such an actuation mechanism has interesting features and perhaps some advantages over the conventional ones (thermal bubble, piezoelectric, etc.) employed in inkjet printers such as the ejection of a droplet free of satellite droplets and others.     

Viscoelasticity in inkjet printing

We investigate the effects of viscoelasticity on drop generation in inkjet printing. In drop-on-demand printing, individual ink ‘drops’ are ejected from a nozzle by imposed pressure pulses. Upon exiting the nozzle, the shape of each ‘drop’ is that of a nearly spherical bead with a long thin trailing ligament. This ligament subsequently breaks up under the Rayleigh instability, typically into several small droplets (known as satellite drops). These satellite drops can create unwanted splash on the target substrate and a reduction in printing quality. Satellite drops can potentially be eliminated by adding polymer to the ink; elastic stresses can act to contract the trailing ligament into the main drop before capillary breakup occurs. However, elasticity can also reduce the drop velocity and can delay or even prevent the break-off of the drop from the ink reservoir within the nozzle. To achieve optimal drop shape and speed, non-Newtonian parameters such as the polymer concentration and molecular weight must be chosen correctly. We explore this parameter space via numerical simulations, using the Lagrangian–Eulerian finite-element method of Harlen et al. (J Non-Newtonian Fluid Mech 60:81–104, 1995). Results are compared with experimental observations taken from real printheads.     

Numerical simulations of Boger fluids through different contraction configurations for the development of a measuring system for extensional viscosity

This paper reports the flow behaviour of Newtonian and Boger fluids through various axisymmetric contraction configurations by means of numerical predictions. A principal aim has been to evaluate the geometrical design choice of the hyperbolic contraction flow. The FENE-CR model has been used to reflect the behaviour of Boger fluids, with constant shear viscosity, finite (yet large) extensional viscosity and less than quadratic first normal stress difference. Numerical calculations have been performed on six different contraction configurations to evaluate an optimized geometry for measuring extensional viscosity in uniaxial extensional flow. The influence of a sharp or rounded recess-corner on the nozzle has also been investigated. Few commercial measuring systems are currently available for measurement of the extensional rheology of medium-viscosity fluids, such as foods and other biological systems. In this context, a technique based on the hyperbolic contraction flow would be a suitable alternative. The pressure drop, the velocity field, the first normal stress difference and the strain rate across the geometry have each been evaluated for Newtonian and Boger fluids. This numerical study has shown that the hyperbolic configuration is superior to the other geometry choices in achieving a constant extension rate. In this hyperbolic configuration, no vortices are formed, the measuring range is broader and the strain rate is constant throughout the geometric domain, unlike in the alternative configurations tested. The difference between sharp and rounded recess-corner configurations proved to be negligible and a rise in excess pressure drop (epd) for increasing deformation rates has been observed.     

An approximate analysis for contraction and converging flows

An approximate analysis is presented for the flow of fluids through planar and axisymmetric contractions. Energy principles are employed to relate the entry pressure drop to flow rate and fundamental rheometric properties. One of the aims of the analysis is to investigate the influence of extensional viscosity on such flows, particularly with regard to the occurrence and enhancement of vortex motion in the entry corners.For the sake of mathematical simplicity, independent power-law models are used to represent the shear and extensional viscosity functions. The analysis indicates that, once significant vortex motion is present, enhancement occurs whenever the Trouton ratio is an increasing function of shearrate (or stretch-rate). It is readily seen how the occurrence of vortices serves as a stress relief mechanism. Indeed, for highly stretch-thickening materials, the entry pressure drop is seen to be dominated by shear properties.The power-law parameters of the extensional viscosity function may be obtained in a straight-forward way from entry pressure drop versus flow rate data.Finally, the extension and application of the analysis to other similar flows, such as through converging nozzles, is briefly discussed.     

Extracting extensional properties through excess pressure drop estimation in axisymmetric contraction and expansion flows for constant shear viscosity,extension strain-hardening fluids

In this study, hyperbolic contraction–expansion flow (HCF) devices have been investigated with the specific aim of devising new experimental measuring systems for extensional rheological properties. To this end, a hyperbolic contraction–expansion configuration has been designed to minimize the influence of shear in the flow. Experiments have been conducted using well-characterized model fluids, alongside simulations using a viscoelastic White–Metzner/FENE-CR model and finite element/finite volume analysis. Here, the application of appropriate rheological models to reproduce quantitative pressure drop predictions for constant shear viscosity fluids has been investigated, in order to extract the relevant extensional properties for the various test fluids in question. Accordingly, experimental evaluation of the hyperbolic contraction–expansion configuration has shown rising corrected pressure drops with increasing elastic behaviour (De=0～16), evidence which has been corroborated through numerical prediction. Moreover, theoretical to predicted solution correspondence has been established between extensional viscosity and first normal stress difference. This leads to a practical means to measure extensional viscosity for elastic fluids, obtained through the derived pressure drop data in these HCF devices.     

Can extensional viscosity be measured with opposed-nozzle devices?

Opposed-nozzle devices are widely used to try to measure the extensional viscosity of low-viscosity liquids. A thorough literature survey shows that there are still several unanswered questions on the relationship between the quantity measured in opposed-nozzle devices and the true extensional viscosity of the liquids. In addition to extensional stresses, opposed nozzle measurements are influenced by dynamic pressure, shear on the nozzles, and liquid inertia. Therefore the ratio of the apparent extensional viscosity that is measured to the shear viscosity that is independently measured is greater than three even for Newtonian liquids. The effect of inertia on the extensional measurements is analyzed by computer-aided solution of the Navier-Stokes system, and by experiments on low-viscosity Newtonian liquids(1 mPa sS 800 mPa s). The effect of nozzle separation-to-diameter ratio on the average residence time of the liquid is analyzed under the assumption of simple extensional flow kinematics. The average residence time of the liquid is independent of this ratio unless the radial inflow section of the extensional flow volume is related to the nozzle separation. Experiments indicate that in some cases widening the gap lowers the apparent extensional viscosity that is measured, whereas in other cases the opposite is true. In the light of these theoretical considerations and experimental observations, the use of systematic corrections to extensional viscosity measurements on non-Newtonian liquids is not recommended. Thus opposed nozzle devices should be considered as useful indexers rather than rheometers. Finally, measurements on a series of semi-dilute solutions of high molecular weight poly(ethylene oxide) in. water are also reported.Dedicated to the memory of Anastasios C. Papanastasiou     

High shear rate viscometry

We investigate the use of two distinct and complementary approaches in measuring the viscometric properties of low viscosity complex fluids at high shear rates up to 80,000 s^?1. Firstly, we adapt commercial controlled-stress and controlled-rate rheometers to access elevated shear rates by using parallel-plate fixtures with very small gap settings (down to 30 μm). The resulting apparent viscosities are gap dependent and systematically in error, but the data can be corrected—at least for Newtonian fluids—via a simple linear gap correction originally presented by Connelly and Greener, J. Rheol, 29(2):209–226, 1985). Secondly, we use a microfabricated rheometer-on-a-chip to measure the steady flow curve in rectangular microchannels. The Weissenberg–Rabinowitsch–Mooney analysis is used to convert measurements of the pressure-drop/flow-rate relationship into the true wall-shear rate and the corresponding rate-dependent viscosity. Microchannel measurements are presented for a range of Newtonian calibration oils, a weakly shear-thinning dilute solution of poly(ethylene oxide), a strongly shear-thinning concentrated solution of xanthan gum, and a wormlike micelle solution that exhibits shear banding at a critical stress. Excellent agreement between the two approaches is obtained for the Newtonian calibration oils, and the relative benefits of each technique are compared and contrasted by considering the physical processes and instrumental limitations that bound the operating spaces for each device.     

Effects of Convection and Fracture Boundary Conditions on Heat Transfer Shape Factor in Fractured Geothermal Reservoirs

The yield stress fluids porosimetry method (YSM) was recently presented as a simple and non-toxic potential alternative to the extensively used mercury intrusion porosimetry (MIP). The success of YSM heavily relies on the choice of an appropriate yield stress fluid to be injected through the investigated porous medium. In previous works, xanthan gum aqueous solutions were used due to their ability to exhibit a pseudo-yield stress without substantial levels of unwanted thixotropy or viscoelasticity. Given that YSM is based on the existence of a yield stress, the accuracy of the obtained pore size distribution (PSD) crucially depends on the capacity of the injected fluid to emulate the shear rheology of a yield stress fluid. However, this capacity has still not been fully assessed in the case of xanthan gum solutions. Neither has the robustness of YSM with regard to errors in the determination of the shear-rheology parameters of the injected fluid been analysed. The shear viscosity of polymer solutions is known to be deeply influenced by polymer concentration. For these reasons, a first objective of this work is to evaluate the effect of polymer concentration on the accuracy of PSDs obtained by YSM when using xanthan gum solutions as injected fluids in laboratory experiments. To do so, xanthan gum solutions with different polymer concentrations were injected through analogous samples of a sintered silicate and the obtained PSDs were compared to the results of standard MIP. Moreover, the sensitivity of YSM to errors in the experimental determination of the shear-rheology parameters was also investigated through numerical experiments. The results of the present work permitted to gain further insight into the viability of YSM as an efficient alternative to MIP.     

The effect of parallel combined steady and oscillatory shear flows on blood and polymer solutions

Human blood at physiological volume concentration exhibits non-Newtonian and thixotropic properties. The blood flow in the microcirculation is pulsatile, initiated from the heart pulse and can be considered as superposition of two partial flows: a) a steady shear, and b) an oscillatory shear. Until now steady and viscoelastic behavior were separately investigated. Here we present the response to the combination of steady and oscillatory shear for human blood, a high molecular weight aqueous polymer solution (polyacrylamide AP 273E) and an aqueous xanthan gum solution. The polyacrylamide and xanthan solutions are fluids that model the rheological properties of human blood. In general, parameters describing blood viscoelasticity became less pronounced as superimposed steady shear increased, especially at low shear region and by elasticity, associated with reduction in RBC aggregation. The response of polymer solutions to superposition shows qualitative similarities with blood by elasticity, but their quantitative response differed from that of blood. By viscosity another behavior was observed. The superposition effect on viscous component was described by a modified Carreau equation and for the elastic component by an exponential equation.Paper in part presented at the Symposium on Rheology and Computational Fluid Mechanics dedicated to the memory of Prof. A. C. Papanastasiou, University of Cyprus, Nicosia, July 4–5, 1996     

The triple jet: influence of shear history on the stretching of polymer solutions

A kerosene-based aircraft safety fuel and aqueous solutions of poly (ethylene oxide) and polyacrylamide are examined using the “triple jet” system. This device allows the solution to be stretched as it flows from a capillary tube and the axial stress, strain and strain rate in the liquid are measured.The shear history of the solution is altered by placing cylindrical inserts in the capillary tube. This is shown to have a large effect on the extensional behaviour of aircraft safety fuel, a moderate effect on the extensional behaviour of poly (ethylene oxide) solution and little effect on the behaviour of polyacrylamide solution. The extensional viscosity of the aircraft fuel is raised by an order of magnitude when a long period of high shear is used; the effects last for periods of up to one second, though traditional methods suggest a relaxation time of the order of 10^?3 seconds. A liquid of shear viscosity 4 centipoise may have an extensional viscosity of over 100 poise.Plots of the extensional modulus of the jet as a function of distance along the jet emphasize the importance of shear history for the first two types of solution and suggest that the latter stages of the stretching process are elastic in character. Typical extensional moduli for the solutions tested are in the range 1.3–5.0 × 10⁴ dyn.cm^?2.The relevance of the interplay between shearing and stretching flow to the phenomena of lubrication and turbulence suppression is mentioned.     

Rheological behaviour of spray-dried egg yolk/xanthan gum aqueous dispersions

This paper provides information on the microstructure of, and reports particle size distributions and rheological results for, aqueous dispersions of spray-dried egg yolk and xanthan gum prepared on a laboratory scale using two types of homogenisers. Laser light scattering results demonstrated that higher energy input during homogenisation yielded a dispersion with a lower average particle size and a wider polydispersity, slightly influencing the linear dynamic viscoelastic functions due to the low concentration of egg yolk particles. These dispersions exhibited weak gel properties at the composition studied. The mechanical spectrum and the corresponding relaxation spectrum were dominated by the xanthan/gum-water matrix which controls the structure of the continuous phase. This fact explained the lack of any wall depletion effects. Several controlled-rate and controlled-stress rotational rheometers and a capillary rheometer were used to obtain information on flow properties. The shear rate dependence of steady state viscosity was determined through twelve decades, and was fitted using the Carreau equation. The kinetics of structural recovery after steady-state shear was studied by start-up at the inception of shear and flow interrupted experiments under controlled shear history. The results were analysed in terms of the ratio of a time-dependent amount of overshoot to the amount of overshoot of the original sample, using the addition of two first order equations. Additionally, combined steady state flow properties at fixed shear stress/oscillatory shear experiments were also used. The increase of the storage modulus with time, checking a linear viscoelastic response, tracked the structural recovery after steady shear. Laser light scattering of sheared samples helped gain a better understanding of the role of egg yolk particles on the rheology of these dispersions. Received: 6 February 2000 Accepted: 5 September 2000     

Experimental investigations into an isothermal spinning threadline: Extensional rheology of a Separan AP 30 solution in glycerol and water

Summary Experimental observations on a steady isothermally extending filament of a water/glycerol solution of Separan AP 30 are presented. Photographic records were analysed to give filament diameter (and hence filament speed) as a function of distance below the extrusion die (a glass capillary). Measurements of inline tension were also made. When effects of weight, surface tension and air drag were accounted for, the extensional stress at every point along the filament could be calculated. Results for stress versus extension rate are presented for various flow situations.Independent rheogoniometric measurements of simple shear viscosity, first and second normal stress differences, and of a crude relaxation time were also made at comparable rates of deformation.Comparison shows that apparent extensional viscosities are several orders of magnitude larger than corresponding simple shear viscosities. After discussion, no conclusion can be drawn about what constitutive equation is most suitable to describe the results.An analysis to predict air drag is given.With 18 figures     

Isothermal elongational behavior of liquid-crystalline polymers and LCPs based blends

The rheological behavior of two flexible thermoplastics, Nylon-6 (Ny) and bisphenol-A polysulfone (PSu), and two wholly aromatic liquid crystalline polymers, Vectra-A900 (VA) and Vectra-B950 (VB), as well as that of Ny/VB and PSu/VA blends with 10% LCP, has been investigated by the use of capillary viscometers equipped with cylindrical dies having different length-to-diameter ratios. The elongational viscosity of all materials was calculated, from the results of isothermal measurements carried out at 290°C, by means of the Cogswell's analysis, based on the estimation of the pressure drop due to the converging flow at the die inlet. The behavior in elongational flow was compared with the rheological behavior in shear flow conditions. It was found that the elongational viscosities of VA and VB are very large and account for a fairly marked pressure drop at the die entrance, due to the orientation of the LCP domains taking place in the converging flow zone. For these materials, the ratio of the elongational viscosity to the Newtonian shear viscosity is up to two orders of magnitude higher than the value expected on the basis of the Trouton rule. For the flexible resins, the Trouton ratio is 3 and ca. 3–10, are common values for high molar mass linear polymers. The addition of 10% LCP into the flexible resins strongly increases their elongational viscosity and makes the blends resemble neat LCPs in their extensional flow behavior. In shear flow, on the contrary, the addition of LCP was shown to induce a marked reduction of the melt viscosity, even when, as for the Ny/VB blend, the LCP is more viscous than the matrix.     

Computational analysis of techniques to determine extensional viscosity from entrance flows

Recent computational analysis of entrance flows (Mitsoulis et al. 1998) suggests that the entrance pressure drop is insensitive to large changes in steady extensional viscosity-a result that directly contradicts a large body of experimental work in this area. A re-examination of entrance flows using numerical simulations is presented in this work which shows that entrance pressure drops do depend on the steady extensional viscosity, provided the extension rate in the entrance flow is large enough. Numerical simulations are presented using both the strain thinning and thickening versions of the Phan-Thien–Tanner (PTT) constitutive model. Several techniques for extracting extensional viscosity from entrance pressure are applied to the results of these simulations. The resulting predictions of extensional viscosity are compared to the steady extensional viscosity curves predicted by the PTT constitutive model used to generate the simulated pressure drop curves. The analytical techniques examined here are shown to provide reasonably accurate estimates of the steady extensional viscosity. This work also clearly demonstrates the advantage of using variable power-law coefficients for the rheological properties, used as inputs to the analyses, to capture the extensional behavior at deformation rates below the power law region more accurately. Received: 23 July 1999/Accepted: 24 November 1999