Heat transfer characteristics in a sudden expansion pipe equipped with swirl generators

This investigation is aimed at studying the heat transfer characteristics and pressure drop for turbulent airflow in a sudden expansion pipe equipped with propeller type swirl generator or spiral spring with several pitch ratios. The investigation is performed for the Reynolds number ranging from 7500 to 18,500 under a uniform heat flux condition. The experiments are also undertaken for three locations for the propeller fan (N = 15 blades and blade angle of 65°) and three pitch ratios for the spiral spring (P/D = 10, 15 and 20). The influences of using the propeller rotating freely and inserted spiral spring on heat transfer enhancement and pressure drop are reported. In the experiments, the swirl generator and spiral spring are used to create a swirl in the tube flow. Mean and relative mean Nusselt numbers are determined and compared with those obtained from other similar cases. The experimental results indicate that the tube with the propeller inserts provides considerable improvement of the heat transfer rate over the plain tube around 1.69 times for X/H = 5. While for the tube with the spiral spring inserts, an improvement of the heat transfer rate over the plain tube around 1.37 times for P/d = 20. Thus, because of strong swirl or rotating flow, the propeller location and the spiral spring pitch become influential on the heat transfer enhancement. The increase in pressure drop using the propeller is found to be three times and for spiral spring 1.5 times over the plain tube. Correlations for mean Nusselt number, fan location and spiral spring pitch are provided.     

Computational analysis of heat transfer and pressure drop performance for internally finned tubes with three different longitudinal wavy fins

Turbulent pressure drop and heat transfer characteristics in tubes with three different kinds of internally longitudinal fin patterns (interrupted wavy, sinusoidal wavy and plain) are numerically investigated for Re = 904–4,520. The channel velocity, temperature, and turbulence fields are obtained to discern the mechanisms of heat transfer enhancement. Numerical results indicate that the steady and spatially periodic growth and disruption of cross-sectional vortices occur near the tube/fin walls along the streamwise locations. The thermal boundary layers near the tube/fin surfaces are thereby periodically interrupted, with heat transfer near the recirculation zones being enhanced. The overall heat transfer coefficients in wavy channels are higher than those in a plain fin channel, while with larger pressure drop penalties. At the same waviness, the interrupted wavy fin tube could enhance heat transfer by 72–90%, with more than 2–4 times of pressure drop penalty. Among the fins studied, the sinusoidal wavy fin has the best comprehensive performance.     

Experimental investigation of TiO2/water nanofluid laminar forced convective heat transfer through helical coiled tube

Coiled tubes and nanofludics are two significant techniques to enhance the heat transfer ability of thermal equipments. The forced convective heat transfer and the pressure drop of nanofluid inside straight tube and helical coiled one with a constant wall heat flux were studied experimentally. Distilled water was used as a host fluid and Nanofluids of aqueous TiO₂ nanoparticles (50 nm) suspensions were prepared in various volume concentrations of 0.25–2 %. The heat transfer coefficient of nanofluids is obtained for different nanoparticle concentrations as well as various Reynolds numbers. The experiments covered a range of Reynolds number of 500–4,500. The results show the considerable enhancement of heat transfer rate, which is due to the nanoparticles present in the fluid. Heat transfer coefficient increases by increasing the volume concentration of nanoparticles as well as Reynolds number. Moreover, due to the curvature of the tube when fluid flows inside helical coiled tube instead of straight one, both convective heat transfer coefficient and the pressure drop of fluid grow considerably. Also, the thermal performance factors for tested nanofluids are greater than unity and the maximum thermal performance factor of 3.72 is found with the use of 2.0 % volume concentration of nanofluid at Reynolds number of 1,750.     

Heat transfer enhancement in a tube with equilateral triangle cross sectioned coiled wire inserts

The heat transfer and pressure drop were experimentally investigated in a coiled wire inserted tube in turbulent flow regime. The coiled wire has equilateral triangular cross section and was inserted separately from the tube wall. The experiments were carried out with three different pitch ratios (P/D = 1, 2 and 3) and two different ratio of equilateral triangle length side to tube diameter (a/D = 0.0714 and 0.0892) at a distance (s) of 1 mm from the tube wall in the range of Reynolds number from 3500 to 27,000. Uniform heat flux was applied to the external surface of the tube and air was selected as fluid. The experimental results obtained from a smooth tube were compared with those from the studies in literature for validation of experimental set-up. The use of coiled wire inserts leads to a considerable increase in heat transfer and pressure drop over the smooth tube. The Nusselt number rises with the increase of Reynolds number and wire thickness and the decrease of pitch ratio. The highest overall enhancement efficiency of 36.5% is achieved for the wire with a/D = 0.0892 and P/D = 1 at Reynolds number of 3858. Consequently, the experimental results reveal that the best operating regime of all coiled wire inserts is detected at low Reynolds number, leading to more compact heat exchanger.     

New contributions on laminar flow of inelastic non-Newtonian fluid in the two-dimensional symmetric expansion: Creeping and slowly moving flow conditions

The steady flow of generalized Newtonian fluid in a two-dimensional 1:3 sudden expansion was studied numerically. Finite volume method was applied to solve the momentum equations along with the continuity equation and the Power law rheological model within the laminar flow regime for a range of Reynolds number and Power law index values. The values of generalized Reynolds number, based on physical and rheological properties, upstream channel height and bulk velocity, were varied between 0.0001 ≤ Re_gen ≤ 10, while the Power law index values mapped the 0.60 ≤ n ≤ 1.40 range, allowing for the investigation of both shear-thinning and shear-thickening effects at creeping as well as slowly moving fluid flow conditions. We report accurate results of a systematic study with a focus on most important characteristics of recirculating fluid flow in the downstream section of sudden expansion geometry. It is shown that for the creeping flow regime there exist finite sized redevelopment length, extra pressure drop (Couette correction) and recirculation zones (also called as Moffatt vortices) that are influenced by the non-Newtonian viscous behaviour.     

Experimental studies on heat transfer and friction factor characteristics of CuO/water nanofluid under turbulent flow in a helically dimpled tube

An experimental investigation on the convective heat transfer and friction factor characteristics in the plain and helically dimpled tube under turbulent flow with constant heat flux is presented in this work using CuO/water nanofluid as working fluid. The effects of the dimples and nanofluid on the Nusselt number and the friction factor are determined in a circular tube with a fully developed turbulent flow for the Reynolds number in the range between 2500 and 6000. The height of the dimple/protrusion was 0.6 mm. The effect of the inclusion of nanoparticles on heat transfer enhancement, thermal conductivity, viscosity, and pressure loss in the turbulent flow region were investigated. The experiments were performed using helically dimpled tube with CuO/water nanofluid having 0.1%, 0.2% and 0.3% volume concentrations of nanoparticles as working fluid. The experimental results reveal that the use of nanofluids in a helically dimpled tube increases the heat transfer rate with negligible increase in friction factor compared to plain tube. The experimental results showed that the Nusselt number with dimpled tube and nanofluids under turbulent flow is about 19%, 27% and 39% (for 0.1%, 0.2% and 0.3% volume concentrations respectively) higher than the Nusselt number obtained with plain tube and water. The experimental results of isothermal pressure drop for turbulent flow showed that the dimpled tube friction factors were about 2-10% higher than the plain tube. The empirical correlations developed for Nusselt number and friction factor in terms of Reynolds number, pitch ratio and volume concentration fits with the experimental data within ±15%.     

Laboratory investigation and commercial test for rotors-assembled strand applied in smooth tube

In the commercial test for smooth tube inserted with rotors-assembled strand comparing with non-inserted ones on condensers in electric power plant, using water as working fluid, the single-phase pressure drop and heat transfer were measured. It was found difficult to receive reliable and accurate enough data through commercial test. Meanwhile, the single-phase pressure drop and heat transfer in a rotors-assembled strand inserted tube were measured in laboratory, with the tube side Prandtl numbers varying from 5.67 to 5.80 and the tube side Reynolds numbers varying from 21,300 to 72,200. Before that, a validation experiment based on the same smooth tube was carried out to testify the experimental system and the data reduction method, in which fixed mounts were employed to eliminate entrance effects. The Prandtl numbers varied from 5.64 to 5.76 and the Reynolds numbers varied from 19,000 to 56,000 in the tube. The annular side Reynolds numbers remained nearly constant at the value of around 50,000 for all experiments, with the annular side Prandtl numbers varying from 8.02 to 8.22. The experimental results of smooth tube show that employment of fixed mounts leads to a visible bias of friction factor at relative low Reynolds numbers while it hardly affects the Nusselt numbers. On the other hand, experiment for the tube inserted with rotors-assembled strand show remarkable improvement for heat transfer with the Nusselt number increased by 9.764–11.87% and the overall heat transfer coefficient increased by 7.08–7.49% within the range of Reynolds number from about 21,300 to 55,500. Meanwhile, friction factor increases inevitably by 278.1–353.9% within the same range of Reynolds number. Based on through multivariant linear normal regression method, the Reynolds number and Prandtl number dependencies of the Nusselt number and friction factor were determined to be Nu = 0.0031Re^0.9Pr^1.0849 and f = 0.993Re^−0.22.     

Heat transfer and pressure drop studies in a circular tube fitted with straight full twist

Experimental investigation of heat transfer characteristics of circular tube fitted with straight full twist insert has been presented. The heat transfer coefficient increases with Reynolds number and decreasing spacer distance with maximum being 2 in. spacer distance for both the type of twist inserts. Also, there is no appreciable increase in heat transfer enhancement in straight full twist insert with 2 in. spacer distance. Experiments were carried out in turbulent flow using straight full twist insert with 4 in. spacer and similar trend of increasing Nusselt number with Reynolds number was observed. Performance evaluation analysis was made and the maximum performance ratio was obtained for each twist insert corresponding to the Reynolds number of 2550.     

Pressure drop and heat transfer comparison for both microfin tube and twisted-tape inserts in laminar flow

Experiments were carried out to compare pressure drop and heat transfer coefficients for a plain, microfin, and twisted-tape insert-tubes. The twisted-tape experiments include three different twist ratios each with two different widths. The data were taken at Reynolds numbers well in the laminar region. The heat transfer data were obtained in a single shell-and-tube heat exchanger where steam is used as a heat source to obtain a uniform wall temperature and the working fluid in the tube is oil. The twist ratio and the width of the tape seem to have a large effect on the performance of the twisted-tape insert. The results demonstrate that as the twist ratio decreases, the twisted-tape will give better heat transfer enhancement. The loose-fit (W=10.8 mm) is recommended to be used in the design of heat exchanger where low twist ratios (Y=5.4, and Y=3.6) and high pressure drop situations are expected since it is easier to install and remove for cleaning purposes. Other than these situations, the tight-fit tape gives a better performance over the loose-fit tape. For the microfin tube tested in this paper, the data shows a small increase in both heat transfer and pressure drop. This type of microfin tube is not recommended to be used in laminar flow conditions.     

An experimental investigation of heat transfer to pulsating pipe air flow with different amplitudes

Heat transfer characteristics to both laminar and turbulent pulsating pipe flows under different conditions of Reynolds number, pulsation frequency, pulsator location and tube diameter were experimentally investigated. The tube wall of uniform heat flux condition was considered for both cases. Reynolds number varied from 750 to 12,320 while the frequency of pulsation ranged from 1 to 10 Hz. With locating the pulsator upstream of the inlet of the test section tube, results showed an increase in heat transfer rate due to pulsation by as much as 30% with flow Reynolds number of 1,643 and pulsation frequency of 1 Hz, depending on the upstream location of the pulsator valve. Closer the valve to the tested section inlet, the better improvement in the heat transfer coefficient is achieved. Upon comparing the heat transfer results of the upstream and the downstream pulsation, at Reynolds number of 1,366 and 1,643, low values of the relative mean Nusselt number were obtained with the upstream pulsation. Comparing the heat transfer results of the two studied test sections tubes for Reynolds number range from 8,000 to 12,000 and pulsation frequency range from 1.0 to 10 Hz showed that more improvement in heat transfer rate was observed with a larger tube diameter. For Reynolds number ranging from 8,000 to 12,000 and pulsation frequency of 10 Hz, an improvement in the relative mean Nusselt number of about 50% was obtained at Reynolds number of 8,000 for the large test section diameter of 50 mm. While, for the small test section diameter of 15 mm, at same conditions of Reynolds number and frequency, a reduction in the relative mean Nusselt number of up to 10% was obtained.     

The entrance effect of laminar flow over a backward-facing step geometry

The study investigates the entrance effect for flow over a backward-facing step by comparing predictions that set the inlet boundary at various locations upstream of the sudden expansion. Differences are most significant in the sudden expansion region. If the geometry has an inlet channel, then shorter reattachment and separation lengths are predicted. Comparisons with experimental data indicate that better agreement is found using a long inlet channel, but only for low Reynolds numbers where the experimental error is less significant. For certain cases, predictions with a high expansion number are perturbed by the entrance effect more than low-expansion-number predictions; however, the effect is localized in the sudden expansion region. Channels with low expansion numbers always experience a greater entrance effect after some distance upstream and downstream of the sudden expansion. The boundary layer growth in the inlet channel was examined using a uniform inlet velocity profile. © 1997 John Wiley & Sons, Ltd.     

Comparative evaluation of three heat transfer enhancement strategies in a grooved channel

 Results of a comparative evaluation of three heat transfer enhancement strategies for forced convection cooling of a parallel plate channel populated with heated blocks, representing electronic components mounted on printed circuit boards, are reported. Heat transfer in the reference geometry, the asymmetrically heated parallel plate channel, is compared with that for the basic grooved channel, and the same geometry enhanced by cylinders and vanes placed above the downstream edge of each heated block. In addition to conventional heat transfer and pressure drop measurements, holographic interferometry combined with high-speed cinematography was used to visualize the unsteady temperature fields in the self-sustained oscillatory flow. The locations of increased heat transfer within one channel periodicity depend on the enhancement technique applied, and were identified by analyzing the unsteady temperature distributions visualized by holographic interferometry. This approach allowed gaining insight into the mechanisms responsible for heat transfer enhancement. Experiments were conducted at moderate flow velocities in the laminar, transitional and turbulent flow regimes. Reynolds numbers were varied in the range Re = 200–6500, corresponding to flow velocities from 0.076 to 2.36 m/s. Flow oscillations were first observed between Re = 1050 and 1320 for the basic grooved channel, and around Re = 350 and 450 for the grooved channels equipped with cylinders and vanes, respectively. At Reynolds numbers above the onset of oscillations and in the transitional flow regime, heat transfer rates in the investigated grooved channels exceeded the performance of the reference geometry, the asymmetrically heated parallel plate channel. Heat transfer in the grooved channels enhanced with cylinders and vanes showed an increase by a factor of 1.2–1.8 and 1.5–3.5, respectively, when compared to data obtained for the basic grooved channel; however, the accompanying pressure drop penalties also increased significantly. Received on 5 April 2001     

Two‐phase pressure drop caused by sudden flow area contraction/expansion in small circular pipes

Theoretical studies have been made to determine the pressure drops caused by abrupt flow area expansion/contraction in small circular pipes for two‐phase flow of air and water mixtures at room temperature and near atmospheric pressure. Two‐phase computational fluid dynamics (CFD) calculations, using Eulerian–Eulerian model (with the air phase being compressible for pipe contraction case) are employed to calculate the pressure drop across sudden expansion and contraction. The pressure drop is determined by extrapolating the computed pressure profiles upstream and downstream of the expansion/contraction. The larger and smaller tube diameters are 1.6 and 0.84 mm, respectively. Computations have been performed with single‐phase water and air, and two‐phase mixtures in a range of Reynolds number (considering all‐liquid flow) from 1000 to 12 000 and flow quality from 1.2 × 10^?3 to 1.6 × 10^?2. The numerical results are validated against experimental data from the literature and are found to be in good agreement. The expansion and contraction loss coefficients are found to be different for single‐phase flow of air and water, and they agreed reasonably well with the commonly used theoretical predictions. Based on the numerical results as well as experimental data, correlations are developed for two‐phase flow pressure drops caused by the flow area contraction as well as expansion. Copyright © 2010 John Wiley & Sons, Ltd.     

Heat transfer and pressure drop of R-134a condensation in a coiled,double tube

An experimental study was carried out to investigate condensation heat transfer and pressure drop characteristics of R-134a in a coiled double tube oriented with its helix axis in the vertical direction. Measurements were obtained at inlet pressure of 815 kPa for refrigerant mass flux ranging from 95 to 710 kg/m²s and cooling water Reynolds number varying from 1000 to 14000. Presented results illustrate the effects of refrigerant mass flux and average condensation temperature difference on the condensation heat transfer coefficient and pressure drop. Comparison with relevant data from other sources indicates a reasonable agreement. An empirical correlation was obtained for predicting condensation heat transfer coefficient. The present study may be considered of a practical and theoretical interest for the design of the helical double-tube condensers using R-134a as the working fluid. M. El-Sayed Mosaad is on leave from Mechanical Engineering Department, Mansoura University, Egypt.     

Numerical study of heat transfer enhancement of finned flat tube bank fin with vortex generators mounted on both surfaces of the fin

Tube bank fin heat exchanger is one of the most compact heat exchangers, and it is widely used in industry equipments. The flat tube bank fin heat exchangers with vortex generators (VGs) have significant good heat transfer performance, and are used as radiators of locomotive. Here, we study heat transfer enhancement of a new fin where VGs are mounted on both surfaces of the fin. The heat transfer performance of this pattern is evaluated by a numerical method, and the results are compared with those obtained, under identical mass flow rate, when the VGs are mounted only on one surface of the fin. The results reveal that using this new pattern the height of VGs can be reduced and still obtain satisfactory heat transfer enhancement, while the pressure drop is reduced. The results also reveal that if VGs on one surface of the fin is determined, the locations where VGs are mounted on other surface of the same fin are very important, with configurations studied in this paper, depending on the value of Reynolds number, there exists an optimum location with which best heat transfer performance can be obtained.     

Thermal and friction characteristics of laminar flow through rectangular and square ducts with transverse ribs and wire coil inserts

The heat transfer and the pressure drop characteristics of laminar flow of viscous oil (195 < Pr < 525) through rectangular and square ducts with internal transverse rib turbulators on two opposite surfaces of the ducts and with wire coil inserts have been studied experimentally. Circular duct has also been used. The transverse ribs in combination with wire coil inserts have been found to perform better than either ribs or wire coil inserts acting alone. The heat transfer and the pressure drop measurements have been taken in separate test sections. Heat transfer tests were carried out in electrically heated stainless steel ducts incorporating uniform wall heat flux boundary conditions. Pressure drop tests were carried out in acrylic ducts. The flow friction and thermal characteristics are governed by duct aspect ratio, coil helix angle and wire diameter of the coil, rib height and rib spacing, Reynolds number and Prandtl number. Correlations developed for friction factor and Nusselt number have predicted the experimental data satisfactorily. The performance of the geometry under investigation has been evaluated. It has been found that on the basis of constant pumping power, up to fifty per cent heat duty increase occurs for the combined ribs and wire coil inserts case compared to the individual ribs and wire coil inserts cases in the measured experimental parameters space. On the constant heat duty basis, the pumping power has been reduced up to forty per cent for the combined enhancement geometry than the individual enhancement geometries.     

Aerodynamics and heat transfer in a separated flow in an axisymmetric diffuser with sudden expansion

Results of a numerical study of the influence of a positive pressure gradient in an axisymmetric diffuser with sudden expansion of a circular tube on aerodynamics and turbulent heat transfer in regions of flow separation, reattachment, and relaxation are reported. The air flow prior to separation is assumed to be fully turbulent and to have a constant Reynolds number Re _D1 = 2.75 · 10⁴. The tube expansion degree is 1.78, and the apex half-angle of the diffuser is varied from 0 to 5°. It is found that an increase in the pressure gradient leads to a decrease in the heat transfer intensity in the separation region, and the maximum heat release point moves away from the flow separation point. The calculated results are compared with experimental data. It is shown that the behavior of the separated flow behind the step becomes significantly different as the streamwise pressure gradient changes.     

A numerical study of heat and momentum transfer for tube bundles in crossflow

A numerical scheme is developed to predict the heat transfer and pressure drop coefficients in flow through rigid tube bundles. The scheme uses the Galerkin finite element technique. The conservation equations for laminar steady-state flow are cast in the form of streamfunction and vorticity equations. A Picard iteration method is used for the solution of the resulting system of non-linear algebraic equations. Results for the heat transfer and pressure drop coefficients are obtained for tube arrays of pitch ratios of 1·5 and 2·0. Very good agreement of the present results and experimental data obtained in the past is observed up to Reynolds numbers of 1000. It is also observed that the results of the present method show better agreement with the experimental data and that they are applicable for higher Reynolds numbers than results of other studies.     

Thermohydraulics of turbulent flow through rectangular and square ducts with axial corrugation roughness and twisted-tapes with and without oblique teeth

The heat transfer and the pressure drop characteristics of turbulent flow of air (10,000 < Re < 100,000) through rectangular and square ducts with combined internal axial corrugations on all the surfaces of the ducts and with twisted-tape inserts with and without oblique teeth have been studied experimentally. The axial corrugations in combination with twisted-tapes of all types with oblique teeth have been found to perform better than those without oblique teeth in combination with axial corrugations. The heat transfer and the pressure drop measurements have been taken in separate test sections. Heat transfer tests were carried out in electrically heated stainless steel ducts incorporating uniform wall heat flux boundary conditions. Pressure drop tests were carried out in acrylic ducts. The flow friction and thermal characteristics are governed by duct aspect ratio, corrugation angle, corrugation pitch, twist ratio, space ratio, length, tooth horizontal length and tooth angle of the twisted-tape, Reynolds number and Prandtl number. Correlations developed for friction factor and Nusselt number have predicted the experimental data satisfactorily. The performance of the geometry under investigation has been evaluated. It has been found that on the basis of constant pumping power, up to 55% heat duty increase occurs for the combined axial corrugation and regularly spaced twisted-tape elements inserts with oblique teeth case compared to without oblique teeth twisted-tape inserts cases in the measured experimental parameters space. On the constant heat duty basis, the pumping power has been reduced up to 47% for the combined enhancement geometry than the individual enhancement geometries. However, full-length and short-length twisted-tapes with oblique teeth in combination with axial corrugations show only marginal improvements over the twisted-tapes without oblique teeth.     

Pressure drop and heat transfer characteristics of turbulent flow in annular tubes with internal wave-like longitudinal fins

Measured were pressure drop and heat transfer characteristics with uniform axial heat input using air as the working fluid in both the entrance and fully developed regions of annular tubes with wave-like longitudinal fins. Five series of experiments were performed for turbulent flow and heat transfer in the annular tubes with number of waves equal to 4, 8, 12, 16 and 20, respectively. The test tube has a double-pipe structure with the inner blocked tubes as an insertion. The wave-like fins are in the annulus and span its full width. The friction factor and Nusselt number in the fully developed region were obtained. The friction factor and Nusselt number can be well corrected by a power-law correction in the Reynolds number range tested. In order to evaluate the thermal performance of the longitudinal finned tubes over a plain circular tube, comparisons were made under three conditions: (1) identical pumping power; (2) identical pressure drop and (3) identical mass flow. It was found that under the three constraints all the wave-like finned tubes can enhance heat transfer with the tube with wave number 20 being superior. Finally, discussion on the enhancement mechanism is conducted and a general correlation for the fully developed heat transfer is provided, which can cover all the fifty data of the five tubes with a mean deviation of 9.3%.