Preparation and characterization of microencapsulated ammonium polyphosphate with polyurethane shell by in situ polymerization and its flame retardance in polyurethane

Microencapsulated ammonium polyphosphate (APP) with polyurethane (MCAPP) was prepared by in situ polymerization of pentaerythtritol (PER) and toluene‐2,4‐diisocyanate (TDI) in the presence of added APP. MCAPP was then incorporated into polyurethane (PU) to obtain flame retarded PU/MCAPP. Fourier transform infrared (FT‐IR) and X‐ray photoelectron spectroscopy (XPS) showed that APP was encapsulated by a layer of PU. It found that the optimal reaction time was 8 hr and microencapsulation led to an improvement in water leaching from scanning electron microscopy (SEM) and determination of water resistance. Thermal degradation of flame retarded PU was also investigated by thermogravimetric analysis (TGA). UL‐94 test and SEM were performed before and after water treatment at 75°C for seven days, and the results showed that PU loading of 30% MCAPP can maintain the V‐0 level, due to the shield effect of microencapsulation. Copyright © 2008 John Wiley & Sons, Ltd.     

13C-NMR Study of Anomalous Linkages in Polyurethane

Several kinds of model compounds for anomalous linkages in polyurethanes (branching or crosslinking; allophanate and biuret) were prepared. The phenylisocyanate (PHI) based models were identified by IR and NMR. The ¹³C-NMR chemical shifts effects due to the anomalous linkages were determined. The 4,4′-diphenylmethane diisocyanate (MDI) based models were purified incompletely but the characteristic signals of the aromatic carbons were nevertheless found in their spectra. Two types of segmented polyurethane (SPU) were prepared and the anomalous linkages were investigated by ¹³C-NMR. The signals due to the allophanate (Al) and the triphenylbiuret (TB) linkages were observed in the spectra of the SPU prepared at high temperature (>80°C) or prepolymer gels yielded by abnormal reaction. A small signal due to a phenyl carbon of biuret (Bi) linkage was observed even in a normally prepared SPU (polyetherurethane-urea). Employing the phenyl carbon signals was advantageous for the determination of anomalous linkages because of their larger intensities.     

Liquid crystalline polyurethane. Polyurethanes containing bis-(p-oxymethylphenyl) terephthalate

Several polyurethanes based on bis-(p-oxymethylphenyl) terephthalate (BOPT) were synthesized and studied with respect to some of their thermal properties. BOPT exhibits a mesomorphic phase at 252–264°C. Polymerization was carried out by equimolar reaction with hexamethyl-ene diisocyanate (HDI), 4,4-dicyclohexylmethane diisocyanate (H₁₂MDI) α,α'-diisocyanate-1,3-dimethylcyclohexane (H6 XDI), 4,4′-diphenylmeth-ane diisocyanate (MDI), 2,4-tolylene diisocyanate (TDI), and phenylene diisocyanate (PDI). It became clear that polyurethanes obtained from BOPT with HDI, H₁₂MDI, H₆XDI, and TDI have mesomorphic phases at 243–291, 214–250, 172–229, and 180–234°C, respectively, as determined by DSC and polarized microscopy, and that all polyurethanes are crystalline as evidenced by x-ray diffraction.     

Effect of Chain Length of Polyethylene Glycol and Crosslink Density (NCO/OH) on Properties of Castor Oil Based Polyurethane Elastomers

The equilibrium swelling study of polyurethanes (PU) was carried out in various solvents in order to calculate their solubility parameter. The kinetics of swelling and sorption have also been studied in 1,4‐dioxane at 30°C. The PU was synthesized by reacting a novel polyol (castor oil derivative and epoxy based resin, EpxR) and one of the polyethylene glycols (PEG 200, PEG 400, PEG 600) with different weight compositions, with a toluene diisocyanate (TDI) adduct (derived from toluene diisocyanate and R60 polyol). Different NCO/OH ratio viz. 1, 1.3 and 1.7 were employed in the study. The results were found to vary with the weight composition of polyol components, as well as the crosslink density of the samples. The sorption behavior is also found to vary with the molecular weight of polyethylene glycol employed in the preparations of the polyurethanes. Kinetic studies of swelling revealed that the sorption is anomalous in nature. The diffusion coefficient (D) increased with an increase in the NCO/OH ratio and decreased with an increase in chain length of polyethylene glycol. The sorption coefficient (S) decreased with an increase in crosslink density (NCO/OH) and increased with increasing polyethylene glycol (i.e., PEG 200, PEG 400, and PEG 600) moieties in the polyurethanes. The molecular weight between two crosslink points was calculated using the Flory Rehner equation (24), and hence, the number of chains per unit volume (N) and degree of crosslinking (ν) in all the samples were determined.     

Synthesis and properties of biodegradable polycaprolactone/polyurethanes using fluoro chain extenders

In this study, biodegradable fluorine‐containing polyurethanes (PU/OFHD) were synthesized using 4,4'‐diphenylmethane diisocyanate, polycaprolactone diol (PCL), and 2,2,3,3,4,4,5,5,‐octafluoro‐1,6‐hexanediol (OFHD). PCL is a biodegradable soft segment, and OFHD is a fluoro chain extender. In addition, other polyurethanes (PU/HD) were synthesized using 4,4'‐diphenylmethane diisocyanate, PCL, and another chain extender [i.e., 1,6‐hexanediol (HD)] for comparison. Gel permeation chromatography analysis indicated that the molecular weight of PU/OFHD is greater than that of PU/HD. ¹⁹F nuclear magnetic resonance analysis revealed that the OFHD chain extender was successfully incorporated into the backbone of PU. According to Fourier transform infrared spectroscopy and X‐ray photoelectron spectroscopy analyses, strong interactions between the C=O and CF₂ groups in PU/OFHD exist. Based on thermal analysis, PU/OFHD exhibited an initial decomposition temperature that was 6.5–7.9°C higher than that of PU/HD. Differential scanning calorimetry and dynamic mechanical analysis analyses indicated that both the glass transition (Tg) and dynamic Tg of PU/OFHD are higher than those of PU/HD. Mechanical property analysis demonstrated that the tensile strength of PU/OFHD is higher than that of PU/HD. Moreover, PU/OFHD exhibited better chemical resistance than PU/HD. The scanning electron microscope images indicated that both PU/HD and PU/OFHD exhibited higher hydrolytic degradation at a higher PCL content. However, PU/OFHD is less degradable than PU/HD. Copyright © 2015 John Wiley & Sons, Ltd.     

Synthesis, characterization and properties of a novel fluorinated polyurethane

A novel fluorinated polyurethane (FPU) was prepared by fluorinated polyether glycol (PTMG-g-HFP) as a soft segment, 1,6-hexamethylene diisocyanate (HDI) or toluene diisocyanate (TDI) as a hard segment and 1,4-butanodiol (BDO) as a chain extender. Fourier transform infrared spectroscopy (FTIR), ¹H NMR, ¹³C NMR and gel permeation chromatography (GPC) were used to characterize the structure of the fluorinated polyurethane. The thermal stabilities of the fluorinated polyurethane and the corresponding hydrogenated polyurethane were studied by thermogravimetric analysis (TGA). X-ray photoelectron spectroscopy (XPS) analysis at two different sampling depths for the fluorinated polyurethane was used to investigate the surface compositions of FPU. And the mechanical properties of the fluorinated polyurethane and the corresponding hydrogenated polyurethane were also measured. Chemical resistance of polyurethane films was estimated through spot tests with different solvents. The results showed that FPU had high thermal stability, strain-hardening property and good chemical resistance. The XPS measurements showed the fluorine enrichment on the surface of FPU.     

Polyurethanes with separately tunable biodegradation behavior and mechanical properties for tissue engineering

Two series (random and block) poly(glycolide‐co‐ε‐caprolactone) macrodiols with various glycolide to ε‐caprolactone ratios (50/50 and 30/70, R‐PG50C, R‐PG30C, B‐PG50C, and B‐PG30C) were synthesized. Next, segmented polyurethanes (PUs) were synthesized based on the synthesized macrodiols, 1,6‐hexamethylene diisocyanate and 1,4‐butanediol (PU‐R30, PU‐R50, PU‐B30, and PU‐B50). Effect of glycolide (G) and ε‐caprolactone (C) monomers arrangement (random or block) on the PUs properties were investigated via FTIR, ¹H NMR, DSC, TGA, DMA, SEM, and mechanical tests. All PUs illustrated T_g (−33°C to −48°C) and T_m (102°C to 139°C) corresponding to the soft and the hard segments, respectively. Polymers based on block macrodiols also showed T_m related to the soft segments. While PUs underwent a two‐step thermal degradation, the PUs based on block macrodiols indicated higher degradation temperature. Dynamic mechanical analysis results evidenced development of a well‐defined microphase separated structure in PU‐R30. Contact angle (about 70°‐80°) and water uptake (around 20% after 24 hours) of the PU films are close to those suitable for tissue engineering materials. The PU based on R‐PG30C (PU‐R30) exhibited the highest tensile strength (2.87 MPa) followed by PU‐B50 and PU‐R50. Over a 63‐day in vitro degradation study in phosphate buffered saline, the PUs showed variable weight loss (up to 40%) depending on their soft segments composition and arrangement. Also, the PUs showed no cytotoxicity. Thus, these PUs with tunable biodegradation rate and mechanical properties are suitable candidates for tissue engineering.     

氨基硅油扩链改性水性聚氨酯的研究

通过将由甲苯二异氰酸酯与聚四氢呋喃,二羟甲基丙酸反应制得的聚氨酯预聚体在低浓度氨基硅油的水乳液中扩链,合成了一种硅氧烷改性的聚氨酯水乳液,并用傅立叶红外光谱,ＥＳＣＡ能谱,接触角仪,电子拉力试验机,吸水率测定及乳液稳定性测试对其进行研究。     

Novel long chain unsaturated diisocyanate from fatty acid: Synthesis,characterization, and application in bio‐based polyurethane

A novel long chain linear unsaturated terminal diisocyanate, 1,16‐diisocyanatohexadec‐8‐ene (HDEDI) was synthesized from oleic acid via Curtius rearrangement. Its chemical structure was identified by FTIR, ¹H NMR, ¹³C NMR, and HRMS. This diisocyanate was used as a starting material for the preparation of entirely bio‐based polyurethanes (PUs) by reacting it with canola diol and canola polyol, respectively. The physical properties and crystalline structure of the PUs prepared from this diisocyanate were compared to their counterparts prepared from similar fatty acid‐derived diisocyanate, 1,7‐heptamethylene diisocyanate (HPMDI). The HDEDI based PUs demonstrated various different properties compared to those of HPMDI based PUs. For example, HDEDI based PUs exhibited a triclinic crystal form; whereas HPMDI based PUs exhibited a hexagonal crystal lattice. In addition, canola polyol‐HDEDI PU demonstrated a higher tensile strength at break than that of canola polyol‐HPMDI, attributed to the higher degree of hydrogen bonding associated with the former sample. Nevertheless, lower Young's modulus and higher elongation in canola polyol‐HDEDI PU were obtained because of the flexibility of the long chain introduced by the HDEDI diisocyanate. © 2010 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 48: 3302–3310, 2010     

Synthesis of comb-like polyurethanes containing hydrophilic phosphatidylcholine analogues in the main chains and hydrophobic long chain alkyl groups in the side chains

Three new amphiphilic phospholipid diols containing hydrophilic phosphatidylcholine analogues in the main chains and hydrophobic octadecyl, hexadecyl or dodecyl alkyl groups in the side chains were synthesized. The typical phospholipid diol based on an octadecyl group was further reacted with diisocyanates such as hexamethylene diisocyanate (HDI), 2,4-tolylene diisocyanate (TDI) and 4,4′-methylenediphenyl diisocyanate (MDI), respectively. Preliminary studies suggest that polyurethane based on MDI shows a viscosity behavior similar to common polyelectrolytes and exhibits a therm decomposition peak at 244°C due to the phospholipid moiety and a melting point at 218°C.     

Synthesis and characterization of poly(urethane‐benzoxazine) films as novel type of polyurethane/phenolic resin composites

Poly(urethane‐benzoxazine) films as novel polyurethane ( PU )/phenolic resin composites were prepared by blending a benzoxazine monomer ( Ba ) and PU prepolymer that was synthesized from 2,4‐tolylene diisocyanate (TDI) and polyethylene adipate polyol (MW ca. 1000) in 2 : 1 molar ratio. DSC of PU/Ba blend showed an exotherm with maximum at ca. 246 °C due to the ring‐opening polymerization of Ba, giving phenolic OH functionalities that react with isocyanate groups in the PU prepolymer. The poly(urethane‐benzoxazine) films obtained by thermal cure were transparent, with color ranging from yellow to pale wine with increase of Ba content. All the films have only one glass transition temperature (T_g ) from viscoelastic measurements, indicating no phase separation in poly(urethane‐benzoxazine) due to in situ polymerization. The T_g increased with the increase of Ba content. The films containing 10 and 15% of Ba have characteristics of an elastomer, with elongation at break at 244 and 182%, respectively. These elastic films exhibit good resilience with excellent reinstating behavior. The films containing more than 20% of Ba have characteristics of plastics. The poly(urethane‐benzoxazine) films showed excellent resistance to the solvents such as tetrahydrofuran, N,N‐dimethyl formamide, and N‐methyl‐2‐pyrrolidinone that easily dissolve PU s. Thermal stability of PU was greatly enhanced even with the incorporation of a small amount of Ba . © 2000 John Wiley & Sons, Inc. J Polym Sci A: Polym Chem 38: 4165–4176, 2000     

Preparation and properties of imide‐containing elastic polymers from elastic polyureas and pyromellitic dianhydride

A new approach to obtain imide‐containing elastic polymers (IEPs) via elastic and high‐molecular‐weight polyureas, which were prepared from α‐(4‐aminobenzoyl)‐ω‐[(4‐aminobenzoyl)oxy]‐poly(oxytetramethylene) and the conventional diisocyanates such as tolylene‐2,4‐diisocyanate(2,4‐TDI), tolylene‐2,6‐diisocyanate(2,6‐TDI), and 4,4′‐diphenylmethanediisocyanate (MDI), was investigated. IEP solutions were prepared in high yield by the reaction of the polyureas with pyromellitic dianhydride in N‐methyl‐2‐pyrrolidone (NMP) at 165°C for 3.7–5.2 h. IEPs were obtained by the thermal treatment at 200°C for 4 h in vacuo after NMP was evaporated from the resulting IEP solutions. We assumed a mechanism of the reaction via N‐acylurea from the identification of imide linkage and amid acid group in IEP solutions. NMR and FTIR analyses confirmed that IEPs were segmented polymers composed of imide hard segment and poly(tetramethylene oxide) (PTMO) soft segment. The dynamic mechanical and thermal analyses indicated that the IEPs prepared from 2,6‐TDI and MDI showed a glass‐transition temperature (T_g ) at about −60°C, corresponding to T_g of PTMO segment, and suggested that microphase‐separation between the imide segment and the PTMO segment occured in them. TGA studies indicated the 10% weight‐loss temperatures (T₁₀) under air for IEPs were in the temperature range of 343–374°C. IEPs prepared from 2,6‐TDI and MDI showed excellent tensile properties and good solvent resistance. © 2000 John Wiley & Sons, Inc. J Polym Sci A: Polym Chem 38: 715–723, 2000     

2,4-Toluene diamines--their carcinogenicity, biodegradation, analytical techniques and an approach towards development of biosensors.

2,4-Toluene diamine (TDA), a class A carcinogen, is a major raw material for the production of toluene diisocyanate (TDI), which is one of the precursors for the production of polyurethane foams (PU). This review deals with 2,4-toluene diamine's (TDA) carcinogenicity, analytical techniques, biodegradation and use as a biosensor for biogenic and synthetic amines, emphasizing various carcinogenicity studies by 2,4-TDA on animals and humans. This review reports some publications of the analysis of body fluid samples of workers from a PU producing factory for presence of TDA and TDI, since TDI gets absorbed into the worker's body, getting metabolized into TDA. Biodegradations of 2,4-TDA by various researchers are reported and also our own research experience with biodegradation of 2,4-TDA using Aspergillus nidulans isolated from soil site at a polyurethane foam dumping site have been discussed in this review. Biosensors for various biogenic and synthetic amines are discussed.     

Heterogeneity of glass transition dynamics in polyurethane‐poly(2‐hydroxyethyl methacrylate) semi‐interpenetrating polymer networks

The peculiarities of segmental dynamics over the temperature range of ?140 to 180 °C were studied in polyurethane‐poly(2‐hydroxyethyl methacrylate) semi‐interpenetrating polymer networks (PU‐PHEMA semi‐IPNs) with two‐phase, nanoheterogeneous structure. The networks were synthesized by the sequential method when the PU network was obtained from poly(oxypropylene glycol) (PPG) and adduct of trimethylolpropane (TMP) and toluylene diisocyanate (TDI), and then swollen with 2‐hydroxyethyl methacrylate monomer with its subsequent photopolymerization. PHEMA content in the semi‐IPNs varied from 10 to 57 wt %. Laser‐interferometric creep rate spectroscopy (CRS), supplemented with differential scanning calorimetry (DSC), was used for discrete dynamic analysis of these IPNs. The effects of anomalous, large broadening of the PHEMA glass transition to higher temperatures in comparison with that of neat PHEMA, despite much lower T_g of the PU constituent, and the pronounced heterogeneity of glass transition dynamics were found in these networks. Up to 3 or 4 overlapping creep rate peaks, characterizing different segmental dynamics modes, have been registered within both PU and PHEMA glass transitions in these semi‐IPNs. On the whole, the united semi‐IPN glass transition ranged virtually from ?60 to 160 °C. As proved by IR spectra, some hybridization of the semi‐IPN constituents took place, and therefore the effects observed could be properly interpreted in the framework of the notion of “constrained dynamics.” The peculiar segmental dynamics in the semi‐IPNs studied may help in developing advanced biomedical, damping, and membrane materials based thereon. © 2007 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 45: 963–975, 2007     

A Reductive homo-coupling polymerization of aromatic diisocyanates promoted by samarium iodide

The selective reductive homo-coupling polymerization of aromatic diisocyanates via one-electron transfer promoted by samarium iodide in the presence of hexamethylphosphoramide (HMPA) produced the corresponding poly(oxamide)s ( 1 ) nearly quantitatively. The ob-tained polymers were insoluble in common organic solvents. The alkylation of 1 with methyl iodide or allyl bromide in the presence of potassium tert-butoxide provided the highly soluble alkylated polymer in good yields. In either case, the alkylation was almost complete, and both N-and O-alkylation proceeded. The ratio of N-and O-methylation was found to be 64 : 36 by ¹H-NMR spectrum, and that of N- and O-allylation was 3 : 1 from ¹³C-NMR analysis. The present polymerization system could be applied to a variety of diisocyanates, including diphenylmethanediisocyanate (MDI), tolylene 2,6-diisocyanate (TDI), 2,6-naphthyl diisocyanate (NDI) and o-tolidine diisocyanate (TODI). The molecular weights of the polymers were estimated by GPC and found to be 2000–9000. The TGA measurement of the corresponding polymers showed T_d10 at 248–320°C. © 1995 John Wiley & Sons, Inc.     

Study of Dehydrocoupling Reactions of Diorganotin Dihydrides R^1R^2SnH2 with Biuret

The reaction of unsymmetrical phenylmethyltin dihydride （PhMeSnH2）, phenylethyltin dihydride （PhEtSnH2）, phenylbutyltin dihydride （PhBuSnH2） and butylmethyltin dihydride （BuMeSnH2） with biuret （HAL） proceeds via SnH/NH dehydrocoupling to afford the corresponding tetra-coordinate cyclic products. The reactions in the molar ratios of 1 ： 1, 2 ： 1 and 1 ： 2 have been studied. The yellow derivatives so isolated were soluble in polar solvents and insoluble in nonpolar solvents. It was found that 1 ： 1 reaction went to completion while 2 ： 1 and 1 ： 2 did not go to completion. The derivatives had been characterized by elemental analysis and spectroscopic techniques viz. IR, ^1H NMR, ^13C NMR, ^119Sn NMR. DSC and TGA of the reaction products have also been studied. All the derivatives were thermally stable upto （1904- 10）℃ and degradation occurred after that.     

Microencapsulated ammonium polyphosphate with polyurethane shell: preparation,characterization, and its flame retardance in polyurethane

A series of polyurethane (PU) microencapsulated ammonium polyphosphate (MCAPP) were prepared by in situ polymerization from toluene‐2,4‐diisocyanate (TDI), polyethylene glycol (PEG), and pentaerythtritol (PER). And the structure was characterized by Fourier transform infrared spectroscopy (FTIR) and X‐ray photoelectron spectroscopy (XPS). Then it chose the optimal PEG constituent to design microcapsule from scanning electron microscopy (SEM) and water solubility test. The combustion and thermal degradation behaviors of PU blended APP or MCAPP were investigated by thermogravimetric analysis (TGA), UL‐94 test, and microcombustion calorimetry. The results showed that the PU/MCAPP had better thermal stability and flame retardance, due to the stable char forming by APP and PU shell. Moreover, the water resistance of flame retarded PU composite was greatly improved. Copyright © 2009 John Wiley & Sons, Ltd.     

13C-NMR spectroscopy study of polyurethane obtained from azide hydroxyl-terminated polymer cured with isophorone diisocyanate (IPDI)

Chemical structure investigations of polyurethane binders based on difunctional linear glycidyl azide polymer (GAP) cured with isophorone diisocyanate (IPDI) were performed using ¹³C-NMR spectroscopy in solution. Chemical functions such as urethane, urea, allophanate, and biuret were all expected to be detected in these polymeric binders. ¹³C-NMR assignment of the C O urethane and urea functions were found in these polymers as determined by using model compounds of IPDI. The ¹³C-NMR data gathered in this article can be considered as basic parameters for further characterization of polyurethane structure based on IPDI. Also, ¹³C CP MAS NMR spectra of GAP-IPDI-based polymers were carried out to identify the various chemical functions present in solid polyurethane elastomer. In addition, the curing evolution of a GAP-IPDI-based polymer at 50 and 80°C in bulk was monitored, and the reaction path of the binder was readily determined. Some conclusions on the effects of the cure catalyst and the curing temperature were also drawn. © 1997 John Wiley & Sons, Inc. J Polym Sci A: Polym Chem 35 : 2991–2998, 1997     

Thermal Degradation Kinetics of Polyurethane/Organically Modified Montmorillonite Clay Nanocomposites by TGA

Polyurethane (PU) has been prepared by using polyether polyol (jagropol oil) and 1,6- hexamethylene diisocyanate (HMDI) as a cross-linker. The organically modified montmorillonite clay (MMT) is well-dispersed into urethane matrix by an in situ polymerization method. A series of PU/MMT nanocomposites have been prepared by incorporating varying amounts of nanoclay viz., 1, 3, 5 and 6 wt %. Thermogravimetric analysis (TGA) of the PU/MMT nanocomposites has been performed in order to establish the thermal stability and their mode of thermal degradation. The TGA thermograms exhibited the fact that nanocomposites have a higher decomposition temperature in comparison with the pristine PU. It was found that the thermal degradation of all PU nanocomposites takes place in three steps. All the nanocomposites were stable up to 205°C. Degradation kinetic parameters of the composites have been calculated for each step of the thermal degradation processes using three mathematical models namely, Horowitz–Metzger, Coats–Redfern and Broido's methods.     

Novel route to dendritic structures and their application for surface modification

Monodisperse branched polyurethanes containing long alkyl chains have been prepared by a new convergent synthesis. This synthesis comprises two steps, with hexamethylene diisocyanate uretdione as the starting molecule. The free isocyanate groups of this monomer are reacted with long‐chain alkanols. These diurethane uretdiones are then reacted with amines or amino alcohols under ring opening and the formation of a biuret group. Branching points are not, as usual, part of the monomer but are formed during preparation. The structure of these dendrons has been established with NMR spectroscopy, elemental analysis, mass spectroscopy, and gel permeation chromatography. The dendritic polyurethanes are thermally stable up to 200 °C. Surfaces coated with these materials are hydrophobic. © 2006 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 44: 1372–1386, 2006