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1.
In this work, Fe‐montmorillonite (Fe‐MMT) is synthesized and used as a synergistic agent in ethylene vinyl acetate/magnesium hydroxide (EVA/MH) flame retardant formulations. The synergistic effect of Fe‐MMT with magnesium hydroxide (MH) as the halogen‐free flame retardant for ethylene vinyl acetate (EVA) is studied by thermogravimetric analysis (TGA), limiting the oxygen index (LOI), UL‐94, and cone calorimetry test. Compared with that of Na‐MMT, it indicates that the synergistic effects of Fe‐MMT enhance the LOI value of EVA/MH polymer and improve the thermal stability and reduce the heat release rate (HRR). The structure and morphology of nanocomposites are studied by X‐ray diffraction (XRD) and transmission electron microscopy (TEM). The mechanical properties of the EVA composites have also been studied here, indicating that the use of Fe‐MMT reduces the amount of inorganic fillers. MH hence enhances the mechanical properties of the EVA composite while keeping the UL‐94 V‐0 rating. Copyright © 2008 John Wiley & Sons, Ltd.  相似文献   

2.
利用锥形量热仪(CONE)在35kW/m2热辐照条件下,并结合极限氧指数(LOI)和UL-94垂直燃烧测试方法对聚丙烯(PP)/乙烯-醋酸乙烯酯共聚物(EVA)/有机蒙脱土(OMMT)纳米复合材料和加入无卤复配阻燃剂制备的PP/EVA/OMMT/氢氧化铝(ATH)/三氧化二锑(AO)纳米复合阻燃材料的热释放速率、烟释放及材料在燃烧时的质量损失行为进行了研究。结果表明,添加5%(质量分数)OMMT可以提高PP/EVA复合材料的阻燃性能,燃烧时的热释放速率、质量损失率以及烟释放量减少,且OMMT与无卤复配阻燃剂之间可产生阻燃协同作用,使纳米复合阻燃材料的阻燃性能、热稳定性和抑烟性进一步增强。  相似文献   

3.
The combination of organophillised montmorillonite (MMT), synthetic hydromagnesite and aluminium hydroxide (ATH) as flame retardant system for polyethylene-based materials was studied and compared with a similar system with magnesium hydroxide, ATH and MMT. The thermal stability and the flame retardant properties were evaluated by thermogravimetric analysis (TGA), differential thermal analysis (DTA), limiting oxygen index (LOI) and cone calorimeter tests. The results indicated that the addition of montmorillonite makes it possible to reduce the total filler content to achieve the flame retardant requirements. The thermal stability of filled LDPE/EVA blends increases to a higher extent for the samples containing MMT. In the cone calorimeter tests we observed a reduction of the peak heat release rate for the sample containing montmorillonite in comparison with a sample with higher filler loading without this nanoclay. An increase of the stability of the char formed could be responsible for this favourable behaviour when montmorillonite is added.In addition, mechanical properties significantly improved for the composites containing montmorillonite both for the filler loading reduction and the reinforcement effect of the nanoclay.  相似文献   

4.
A novel organic-inorganic hybrid flame retardant consisting of a brucite core and a dodecylamine polyphosphate shell was synthesized by a facile nanoengineering route. The flammability characterization and synergistic flame retardant mechanism of the core/shell flame retardant (CFR) in ethylene-vinyl acetate (EVA) blends had been compared with EVA/physical mixture (PM, with the given proportion of brucite and dodecylamine polyphosphate as well as CFR) and EVA/brucite blends. With the same loading amount (40 wt%) of fillers in EVA, the peak heat release rate and smoke production rate of EVA/CFR blends were significantly reduced to 49% and 48% of that of EVA/PM blends, respectively. Meanwhile, the limiting oxygen index (LOI) was increased up to 32 (14.3% higher than that of EVA/PM blends) and the UL-94 test could achieve the V-0 rating. These remarkable properties were obtained just by nanoengineeing the core/shell structured brucite@polyphosphate@amine hybrid system, facilitating the formation of intact and compact residue with fence structure in process of polymer composite burning.  相似文献   

5.
The synergistic effects and mechanism of multiwalled carbon nanotubes (MWNTs) with magnesium hydroxide (MH) in halogen-free flame retardant EVA/MH/MWNT nanocomposites have been studied by cone calorimeter test (CCT), limiting oxygen index (LOI), thermogravimetric analysis (TGA), torque test, morphological evolution experiment, and scanning electron microscopy (SEM). The data obtained from the CCT, LOI, and TGA show that suitable amount of MWNTs has synergistic effects with MH in the EVA/MH/MWNT nanocomposites. The MWNTs can considerably decrease the heat release rates and mass loss rate by about 50-60%, prolongate the combustion time to near two times, and increase the LOI values by 5% when 2 wt% MWNTs substitute for the MH in the EVA/MH/MWNT samples. The TGA data also show that the synergistic effects of MWNTs with MH apparently increase the thermal degradation temperatures and final charred residues of the EVA/MH/MWNT samples. The experimental observations from the torque, morphological evolution tests, and SEM give positive evidences that the synergistic mechanism of MWNTs with MH can be described to: (i) the increase of melt viscosity because of network structure formation of MWNTs in the EVA/MH matrix; (ii) the enhancement of thermo-oxidation stability due to the MWNTs' mechanical strength and integrity of the charred layers in the EVA/MH/MWNT nanocomposites; (iii) the formation of compact charred layers promoted by MWNTs acted as heat barrier and thermal insulation. All the above-mentioned factors efficiently enhance thermal and flame retardant properties and protect the EVA/MH/MWNT nanocomposite materials to be burning.  相似文献   

6.
Polycarbonate was melt blended with solid bisphenol A bis(diphenyl phosphate), and a series of organoclays. Effects of the organoclay modifiers on the flammability, thermal and mechanical properties of the nanocomposites were studied by limiting oxygen index, UL-94 burning test, thermogravimetric analysis, differential scanning calorimetry, tensile test and dynamic mechanical analysis. Although all the nanocomposites exhibit an intercalated-exfoliated morphology, they vary in the magnitude of intercalation revealed by X-ray diffraction and transmission electron microscopy. Flammability of the nanocomposites is strongly related to the thermal stability rather than the morphology. Glass transition temperature (Tg) and mechanical properties are controlled by both the morphology and the affinity of the organoclays with the matrix. The modifier containing hydroxyl moiety has stronger interactions with the matrix but it can promote its degradation, thus the corresponding nanocomposite exhibits a better intercalated morphology, higher Tg, superior strength and modulus however a worse thermal stability and flame retardancy. An additional silane within the organoclays would make the organoclays more compatible with the matrix but be a steric obstacle to the intercalation of the matrix chains; however, flame retardancy of the corresponding nanocomposite is enhanced due to the flame retardant nature of the silane. Similarly, the modifier bearing two long alkyl tails shows stronger affinity with the matrix than the one bearing a single tail, but it would hinder the intercalation due to the steric effect. These establishments between organoclay modifiers and the properties of nanocomposites might be guidance for developing materials with practical applications.  相似文献   

7.
Thermocompression (with also extrusion and injection molding) is a classical polymer shaping manufacturing, but it does not easily allow designing sophisticated shapes without using a complex mold, on the contrary to 3D printing (or polymer additive manufacturing), which is a very flexible technique. Among all 3D printing techniques, fused deposition modeling is of high potential for product manufacturing, with the capability to compete with conventional polymer processing techniques. This is a quite low cost 3D printing technique, but the range of filaments commercially available is limited. However, in some specific 3D printing processes, no filaments are necessary. Polymers pellets feed directly the printing nozzle allowing to investigate many polymeric matrices with no commercial limitation. This is of high interest for the design of flame‐retarded materials, but literature is scarce in that field. In this paper, a comparison between thermocompression and 3D printing processes was performed on both neat ethylene‐vinyl acetate (EVA) copolymer and EVA flame retarded with aluminum triHydroxyde (ATH) containing different loadings (30 or 65 wt%) and with expandable graphite (EG), ie, EVA/ATH (30 wt%), EVA/ATH (65 wt%), and EVA/EG (10 wt%), respectively. Morphological comparisons, using microscopic and electronic microprobe analyses, revealed that 3D printed plates have lower apparent density and higher porosity than thermocompressed plate. The fire‐retardant properties of thermocompressed and 3D printed plates were then evaluated using mass loss calorimeter test at 50 kW/m2. Results highlight that 3D printing can be used to produce flame‐retardant systems. This work is a pioneer study exploring the feasibility of using polymer additive manufacturing technology for designing efficient flame‐retarded materials.  相似文献   

8.
The synergistic effects of layered double hydroxide (LDH) with hyperfine magnesium hydroxide (HFMH) in halogen-free flame retardant ethylene-vinyl acetate (EVA)/HFMH/LDH nanocomposites have been studied by X-ray diffraction (XRD), transmission electron spectroscopy (TEM), thermogravimetric analysis (TGA), limiting oxygen index (LOI), mechanical properties' tests, and dynamic mechanical thermal analysis (DMTA). The XRD results show that the exfoliated EVA/HFMH/LDH can be obtained by controlling the LDH loading. The TEM images give the evidence that the organic-modified LDH (OM-LDH) can act as a disperser and help HFMH particles to disperse homogeneously in the EVA matrix. The TGA data demonstrate that the addition of LDH can raise 5-18 °C thermal degradation temperatures of EVA/HFMH/LDH nanocomposite samples with 5-15 phr OM-LDH compared with that of the control EVA/HFMH sample when 50% weight loss is selected as a point of comparison. The LOI and mechanical tests show that the LDH can act as flame retardant synergist and compatilizer to apparently increase the LOI and elongation at break values of EVA/HFMH/LDH nanocomposites. The DMTA data verify that the Tg value (−10 °C) of the EVA/HFMH/LDH nanocomposite sample with 15 phr LDH is much lower than that (Tg = −2 °C) of the control EVA/HFMH sample without LDH and approximates to the Tg value (−12 °C) of pure EVA, which indicates that the nanocomposites with LDH have more flexibility than that of the EVA/HFMH composites.  相似文献   

9.
Organoclay nanocomposites were prepared by ultrasound‐assisted solution intercalation technique based on polystyrene containing brominated epoxy and a combination of brominated epoxy and antimony oxide. Aspects of nanomorphology and nanodispersion were investigated by X‐ray diffraction and transmission electron microscopy whereas flammability and reaction to fire were evaluated using limiting oxygen index, UL‐94, and mass loss calorimeter tests. Polystyrene/brominated‐epoxy‐blend‐based nanocomposites showed mixed intercalated–exfoliated nanomorphology where polymer‐intercalated crystallites predominantly exist in polystyrene matrix and exfoliated silicate layers reside on polystyrene/brominated epoxy phase boundaries and within brominated epoxy domains. Organoclay was found to impart a compatibilization effect on polystyrene and dispersed brominated epoxy, which facilitates uniform distribution of a fine flame‐retarding phase within the matrix. With the reduction of the rate at which decomposition products evolve into the gas phase, organoclay nanocomposites showed notable reductions in peak heat release rate and increases in limiting oxygen index. The gas‐phase hot radical entrapment by halogenated flame‐retardant system was coupled with the condensed‐phase physical action of nanodispersed organoclay, which increased the overall fire‐retardant effectiveness. Fire‐retardant mechanisms of nanocomposites based on polystyrene/brominated epoxy blends were attributed to nanoconfinement and tortuous pathway effects of organoclay rather than to carbonaceous char formation proposed earlier for polystyrene/organoclay systems without conventional flame retardants. Copyright © 2011 John Wiley & Sons, Ltd.  相似文献   

10.
有机蒙脱土/天然橡胶纳米复合材料的阻燃性能研究   总被引:4,自引:0,他引:4  
采用机械混炼插层法制备有机蒙脱土/天然橡胶(TMT/NR)纳米复合材料.使用X-射线衍射(XRD)和红外表征了有机蒙脱土的结构特性,并用锥形量热仪测试了纳米复合材料的燃烧性能.结果表明,有机蒙脱土/NR纳米复合材料的热释放速率(HRR)、生烟速率(SPR)等较纯天然橡胶、未改性蒙脱土/NR复合材料均所有降低,表现出较好的阻燃性能.通过对纳米复合材料的燃烧性能和燃烧残余物分析,探讨了该体系的阻燃机理.  相似文献   

11.
This study investigates the influence of nylon‐6 (PA‐6) and ethylene‐vinyl acetate copolymer (EVA) alloy/clay nanocomposites on the properties of the flame‐retardant (FR) poly(propylene). Cone calorimetry and scanning electron microscopy (SEM) techniques were used to investigate the effect of PA‐6 and EVA alloy nanocomposites on the fire properties and dispersion of intumescent flame‐retardants (IFRs). The experimental results show that PA‐6 and EVA alloy nanocomposites improve the fire and mechanical properties of the FR poly(propylene). It is also shown that the improvement of the properties mainly depends on the weight ratio of PA‐6 and EVA in the alloys. The probable mechanisms are discussed in this paper. Copyright © 2005 John Wiley & Sons, Ltd.  相似文献   

12.
In this work, the flame‐retardant high‐density polyethylene/ethylene vinyl‐acetate copolymer (HDPE/EVA) composites have been prepared by using expandable graphite (EG) as a flame retardant combined with ammonium polyphosphate (APP) and red phosphorus masterbatch (RPM) as synergists. The synergistic effects of these additives on the flammability behaviors of the filled composites have been investigated by limiting oxygen index, UL‐94 test, cone calorimeter test, thermogravimetric analysis (TGA), Fourier‐transform infrared (FTIR), and scanning electron microscopy. The results show that APP and RPM are good synergists for improving the flame retardancy of EG‐filled HDPE/EVA composites. The data from TGA and FTIR spectra also indicate the synergistic effects of APP and RPM with EG considerably enhance the thermal degradation temperatures but decrease the charred residues of the HDPE/EVA/EG composites because the flame‐retardant mechanism has changed. The morphological observations present positive evidences that the synergistic effects take place in APP and RPM with EG in flame‐retardant EG‐filled HDPE/EVA/EG composites. The formation of stable and compact charred residues promoted by APP and RPM with EG acts as effective heat barriers and thermal insulations, which improves the flame‐retardant performances and prevents the underlying polymer materials from burning. Copyright © 2015 John Wiley & Sons, Ltd.  相似文献   

13.
Polypropylene/organoclay (PP/OMMT) nanocomposites were prepared in a twin-screw corotating extruder using two methods. The first method was the dilution of commercial (PP/50% Nanofil SE3000) masterbatch in PP (or PP with commercial flame retardant). The second method consists of two stages was the extrusion of maleic anhydride grafted polypropylene (PP-g-MAH) with commercially available organobentonite masterbatch in first stage and dilution of the masterbatch in PP (or PP with commercial flame retardant) in second stage. XRD results showed no intercalation in composites obtained from commercial masterbatch without compatibilizer and semi - delamination for compatibilized systems. Tensile tests revealed that nanocomposites with 5% of organoclay have a slightly higher tensile modulus and tensile strength than pristine PP, however addition of the commercial flame retardant (FR) reduces mechanical parameters to roughly the level of those for neat PP. PP/OMMT composites have approx. 25% higher oxygen index than pristine PP, and this changes slightly after the addition of FR. The cone calorimeter tests showed a decrease of a heat release rate (HRR) and a mass loss rate (MLR) after the addition of FR.  相似文献   

14.
The influence of matrix viscosity and polarity on ethylene‐vinyl acetate copolymer (EVA) nanocomposites was studied. Five different EVA grades, with different melt flow indexes (MFIs) and/or vinyl acetate (VA) contents, were mixed with two montmorillonite (MMT) nanoclays: pristine and modified with a polar surfactant, producing 75/25 w/w% masterbatches which were subsequently diluted in the EVA matrix to obtain 5 wt% MMT nanocomposites. Although the same VA content, WAXS results, rheological measurements and TEM analysis showed that the lower the EVA viscosity, the greater the tendency to obtain exfoliated and well dispersed nanocomposites with the organically modified clay. On the other hand, the high viscosity EVA nanocomposites showed that the (001) organoclay diffraction peak was shifted to higher values of 2θ, suggesting lamellae collapsing. TGA and FTIR measurements were used to probe the thermal degradation of organoclay; furthermore, it was not possible to identify, by the techniques used, any reaction between the VA groups and hydroxyl surfactant groups. Thus, it was inferred that the organic surfactant was removed (or ejected) from the clay galleries as a consequence of huge shear tensions developed during processing of the masterbatches/nanocomposites with high viscosity EVA matrices. Copyright © 2009 John Wiley & Sons, Ltd.  相似文献   

15.
An intumescent system consisting of ammonium polyphosphate (APP) as an acid source and blowing agent, pentaerythritol (PER) as a carbonific agent and natural zeolite (clinoptilolite, Gördes II) as a synergistic agent was used in this study to enhance flame retardancy of polypropylene (FR-PP). Zeolite was incorporated into flame retardant formulation at four different concentrations (1, 2, 5, and 10 wt%) to investigate synergism with the flame retardant materials. Filler content was fixed at 30 wt% of total amounts of flame retardant PP composites. Zeolite and APP were treated with two different coupling agents namely, 3-(trimethoxysilyl)-1-propanethiol and (3-aminopropyl)-triethoxysilane for investigation of the influence of surface treatments on mechanical properties and flame retardant performance of composites. Maleic anhydride grafted polypropylene (MAPP) was used for making polypropylene hydrophilic. Flammability of FR-PP composites was measured by the determination of limiting oxygen index (LOI). The LOI values reached to a maximum value of 41% for mercapto silane treated APP:PER (2:1) PP composite containing 5 wt% zeolite. The tensile strength of composites was increased by the addition of MAPP and elongation at break of composites was increased with silane treatments.  相似文献   

16.
A novel halogen‐free flame retardant (FR) consisting of brucite, aluminum phosphate (AlP), and silane coupling agent (B/AlP/A) was prepared via co‐precipitation assembly technique. The morphology, chemical compositions, size distribution, and thermal stability of B/AlP/A were investigated. When used in ethylene‐vinyl acetate (EVA) resin, the B/AlP/A could significantly enhance the flame retardant and smoke suppression performance of the EVA composites, which is mainly attributed to the AIP. With 50 wt% FR loading, the peak heat release rate (PHRR) of EVA‐B/AlP/A (299.2 kW · m?2) is much lower than that of EVA‐B/A (387.4 kW · m?2). Moreover, B/AlP/A shows an excellent smoke suppression performance. For example, the smoke production rate is 0.017 m2 · g?1 that has been decreased by 72.1%, compared with B/A. The improvement arises from the amorphous AlP layer on brucite, which helps to create a firm and porous protective char layers on the burning EVA composites. Meanwhile, better mechanical property could be simultaneously obtained with the large FR amount. The fluffy surface of B/AlP/A has good compatibility with EVA and tangle more polymer chains, enhancing the mechanical properties. In a word, this simple and convenient method could pave the way for developing a more efficient and cost‐effective brucite‐based FR.  相似文献   

17.
Poly methyl methacrylate (PMMA)‐ethylene vinyl acetate (EVA)‐organoclay nanocomposites were prepared with and without in situ crosslinking using tetrapropoxysilane (TPOS) as a crosslinking agent and dibutyl tin oxide (DBTO) as a catalyst. Brabender Plasticorder experimental results suggest that in situ crosslinking transforms the EVA from a liquid to a viscoelastic solid. Transmission electron micrographs analysis indicates that most of the organoclay was clustered in the crosslinked EVA phase. X‐ray diffraction and morphology indicate that the PMMA‐EVA‐organoclay nanocomposites were intercalated and incompatible. Dynamic mechanical analysis (DMA) results indicate some interaction between PMMA‐EVA‐clay nanocomposites. The in situ crosslinked of EVA and the addition of organoclay increased the modulus properties of PMMA. However, in situ crosslinking slightly reduced the barrier properties of PMMA‐EVA‐organoclay nanocomposites. Copyright © 2009 John Wiley & Sons, Ltd.  相似文献   

18.
Synthetic hydromagnesite obtained from an industrial by-product was evaluated as a non-halogenated flame retardant. It was used in combination with aluminium hydroxide (ATH) and compared with commercial flame retardants like magnesium hydroxide (MH) and natural hydromagnesite-huntite (U) in a polyolefin system of low-density polyethylene/poly(ethylene-co-vinyl acetate) (LDPE/EVA).The thermal stability and flame behaviour of the halogen free flame retarded composites were studied by thermogravimetric and differential thermal analysis (TG-DTA), limiting oxygen index (LOI), epiradiateur and cone calorimeter. It has been shown that synthetic hydromagnesite could be an alternative solution to the use of MH in non-halogenated flame retardant systems in EVA.  相似文献   

19.
This work prepared poly(ethylene glycol‐co‐1,3/1,4‐cyclohexanedimethanol terephthalate) (PETG)/organoclay nanocomposites via a melt intercalation process and investigated the influences of organoclay aspect ratio and organoclay content on the dispersed state, mechanical, thermal, gas barrier, and heat recovery properties of PETG/organoclay nanocomposites. X‐ray diffraction (XRD) and transmission electron microscopic analyses showed that the organoclay dispersed in the polymer matrix with intercalation in the nanometer scale range. Differential scanning calorimetry (DSC) analysis demonstrated that all of the obtained nanocomposites were amorphous, indicating that the addition of organoclay did not affect the amorphous nature of PETG. The gas barrier properties of the nanocomposites improved with organoclay content and the properties were also affected by the organoclay aspect ratio. Water vapor and oxygen transmission rates (OTRs) of PETG/organoclay nanocomposites containing 3 phr Cloisite 15A, and 3 phr modified polymer grade Na‐montmorillonites (MPGN) were the lowest among the samples tested, and were 41.7 and 44.3%, respectively, of those of neat PETG. Similar organoclay content‐ and aspect ratio‐related effects were observed in the mechanical and heat recovery properties of the tested nanocomposites. Copyright © 2010 John Wiley & Sons, Ltd.  相似文献   

20.
In order to improve the performance of inorganic/organic composites, aluminum trihydroxide (ATH) core composites with a styrene‐ethylene‐butadiene‐styrene block copolymer grafted with maleic anhydride (MAH‐g‐SEBS) shell phase, and P‐N flame retardant as a synergistic agent, were prepared through an interface design. The effects of polyethylene glycol (PEG) content on the interfacial interaction, flame retardancy, thermal properties, and mechanical properties of high‐density polyethylene (HDPE)/ATH composites were investigated by small angle X‐ray diffraction, rotational rheometer, limiting oxygen index, thermogravimetric analysis (TGA), and tensile testing. The ATH synergistic effects of P‐N flame‐retardant improved the combustion performance of HDPE/ATH/PEG(3%)/MAH‐g‐SEBS/P‐N (abbreviated as HDPE/MH3/M‐g‐S/P‐N) composite by forming more carbon layer, increased the elongation at break from 21% to 558% compared to HDPE/ATH, and increased the interface thickness from 0.447 to 0.891 nm. SEM results support the compatibility of ATH with HDPE increased and the interfacial effect was enhanced. TGA showed the maximum decomposition temperature of the two stages and the yield of the residue at high temperature increased first and then decreased with the increase of PEG content. Rheological behavior showed the storage modulus, complex viscosity, and the relaxation time initially increased and then decreased with the increase of PEG content indicating PEG, M‐g‐S, and ATH powder gradually formed a partial coating, then a full coating, and finally an over‐coated core‐shell structured model.  相似文献   

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