Extraordinary mechanical behavior of exfoliated montmorillonite/polymer nanocomposite films cast from soap‐free emulsion polymerized latices

The exfoliated montmorillonite (MMT) nanoplatelets tended to re‐stack with each other after casting the MMT/poly(methylacrylate‐co‐methylmethacrylate) P(MA‐co‐MMA) latex solutions fabricated by soap‐free emulsion polymerization into films as revealed by X‐ray diffraction and transmission electron microscopy. As the content of MMT was increased from 0 to 20 wt %, the T_g measured by differential scanning calorimetry was slightly decreased from 19.2 to 17.2 °C, whereas that measured by dynamic mechanical analysis was increased from 22 to 32 °C, indicating that the local motion of polymer segments has been retarded by MMT nanoplatelets. Besides, the elongated elliptical voids appeared during stretching of 1 wt % MMT/P(MA‐co‐MMA) film to cracking also illustrated the pinning effect provided by the exfoliated MMT. As the content of MMT was increased more than 10 wt %, the mechanical behavior of MMT/P(MA‐co‐MMA) nanocomposite films was changed from ductile to brittle nature with significant increase of Young's modulus and tensile strength owing to the restacking of exfoliated MMT nanoplatelets. © 2010 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 48: 1064–1069, 2010     

Revisit to the formation mechanism of exfoliated montmorillonite/PMMA nanocomposite latex through soap‐free emulsion polymerization

Soap‐free emulsion polymerization of methyl methacrylate (MMA) in the aqueous suspension of montmorillonite (MMT) was able to fabricate the exfoliated MMT/PMMA nanocomposite latex. Because neither MMA nor substantial quantity of potassium persulfide (KPS) initiator could be individually absorbed into the interlayer region of MMT, the polymerizing ionic radicals in water phase were considered as a major component to diffuse into the gallery of MMT. They have been observed to organize into disk‐like micelles in the interlayer regions to exfoliate MMT. The diffusion of the polymerizing ionic radicals was further supported by using sodium dodecyl sulfate (SDS) surfactant as a model compound to diffuse into the gallery of MMT. The exfoliation of MMT was almost completed before micellization stage was over. After exfoliation, the disk‐like micelles became a polymerization loci for monomers. Because the disk‐like micelles in numbers were substantially over the commonly formed spherical micelles in the typical soap‐free emulsion polymerization, the conversion rate of MMA to MMT/PMMA nanocomposite latex was faster. Based on the above experimental observation, a justified exfoliation mechanism of MMT was proposed. © 2008 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 47: 459–466, 2009     

Morphology and permeability of exfoliated PVAc‐MMT nanocomposite films cast from soap‐free emulsion‐polymerized latices

In this study, we exclusively found that the exfoliated poly(vinyl acetate)‐montmorillonite (PVAc‐MMT) nanocomposite latices could be straightforwardly fabricated by soap‐free emulsion polymerization and cast into a film. The as‐fabricated films were transparent with the exfoliated MMT nanoplatelets in flat form uniformly dispersed in the PVAc matrix. Certain bonding of PVAc matrix to the exfoliated MMT nanoplatlets refrained it from removal by acetone in Soxhlet extraction. Exfoliated MMT nanoplatlets (10 wt %) in the film was able to reduce the water vapor permeability coefficient to only 9% that of the neat PVAc. According to the generalized Nielsen's permeability model for the composites containing impermeable fillers in sheet form, the average aspect ratio of exfoliated MMT platelets was calculated as 327, similar to those directly estimated by atomic force microscopy and transmission electron microscopy. © 2007 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 45: 5583–5589, 2007     

Exfoliation of montmorillonite by the insertion of disklike micelles via the soap‐free emulsion polymerization of methyl methacrylate

Montmorillonites (MMTs) intercalating a potassium persulfate initiator were readily exfoliated in the presence of polymerizing methyl methacrylate during soap‐free emulsion polymerization. Because of the confined space, the polymerizing chains were aggregated into a disk form inside the clay interlayer regions for micellation. It was surprising to find from X‐ray diffraction analysis that the exfoliation of MMT was almost completed in the micellation stage. Further polymerization afforded latex particles of exfoliated poly(methyl methacrylate) (PMMA)–MMT nanocomposites. In addition, two kinds of MMT nanosheets were collected by the removal of PMMA with toluene: One was a single‐layer nanosheet with a thickness of 1.25 nm, and the other was a stacked sheet with an average thickness of 7.5 nm that may have consisted of six individual layers. Electron diffraction analysis revealed that if the individual layer of an MMT nanosheet were not a single crystal, it should contain an ultrathin layer of ice with a commonly occurring hexagonal phase. © 2006 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 44: 5572–5579, 2006     

Modification of multiwall carbon nanotubes via soap‐free emulsion polymerization of acrylonitrile

A novel method for the synthesis of polyacrylonitrile (PAN)‐coated multiwall carbon nanotubes (MWCNTs) via a simple soap‐free emulsion polymerization is presented for the first time. The polymerization was initiated with conventional anionic ammonium persulfate (APS) at 65 °C. The modification of PAN on MWCNT surfaces was confirmed by Fourier‐transform infrared (FT‐IR) spectroscopy, X‐ray photoelectron spectra (XPS), transmission electron microscopy (TEM), field emission scanning electron microscopy (FESEM), and Raman spectroscopy. It is found that all the surfaces of the MWCNTs were coated by PAN chains, and the PAN coating thickness could be controlled by simply adjusting the polymerization time. The obtained PAN‐coated MWCNTs could be well dispersed in water. © 2010 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 48: 2057–2062, 2010     

Morphological characterization of nylon‐6 nanocomposite following a large‐scale simple shear process

A commercial grade nylon‐6/clay nanocomposite (from Ube industries) is subjected to a large‐scale simple shear orientation process and the resulting morphology is investigated. Both the orientation and aspect ratio of nanoclays, which can be altered by the simple shear process, are studied. The incorporation of well‐dispersed nanoclays into the nylon matrix greatly reduces the nylon chain mobility as well as the percent crystallinity. Two types of lamellar orientation have been found, as revealed by small‐angle X‐ray scattering. One type of lamellae is oriented ～41° away from the clay surface, whereas the simple shear process induces another weakly preferred lamellar orientation nearly perpendicular to the clay surface. The formation of the above lamellar orientations appears to be related to both orientation of the clay in the nanocomposite and the simple shear process. The possible molecular mechanisms leading to the final morphology of the nylon‐6/clay nanocomposite is discussed. © 2005 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 43: 3555–3566, 2005     

Nanocomposite hydrogel consisting of Na‐montmorillonite with enhanced mechanical properties

A new kind of nanocomposite (NC) hydrogel with Na‐montmorillonite (MMT) is presented in this article. The NC hydrogels were synthesized by free radical copolymerization of acrylamide and (3‐acrylamidopropyl) trimethylammonium chloride (ATC) in the presence of MMT and N,N′‐methylene‐bis‐acrylamide used as chemical cross‐linker. Due to the cation‐exchange reaction between MMT and ATC (cationic monomer) during the synthesis of NC hydrogels, MMT platelets were considered chemical “plane” cross‐linkers, different from “point” cross‐linkers. With increasing amount of MMT, the crosslinking degree enhanced, causing a decrease of the swelling degree at equilibrium. Investigations of mechanical properties indicated that NC hydrogels exhibited enhanced strength and toughness, which resulted from chemical interaction between exfoliated MMT platelets and polymer chains in hydrogels. Dynamic shear measurements showed that both storage modulus and loss modulus increased with increasing MMT content. The idea described here provided a new route to prepare hydrogels with high mechanical properties by using alternative natural Na‐MMT. © 2015 Wiley Periodicals, Inc. J. Polym. Sci., Part B: Polym. Phys. 2015 , 53, 1020–1026     

Synthesis of an alkali‐swellable emulsion and its effect on the rate of polymer diffusion in poly(vinyl acetate‐butyl acrylate) latex films

We describe the synthesis and characterization of a weakly cross‐linked poly(methacrylic acid‐co‐ethyl acrylate) alkali‐swellable emulsion (ASE), as well as an investigation of its influence on the rate of polymer diffusion in latex films. The films examined were formed from poly(vinyl acetate‐co‐butyl acrylate) latex particles containing a small amount of acrylic acid as a comonomer. Polymer diffusion rates were monitored by the energy transfer technique. We found that the presence of the ASE component, either in the acid form or fully neutralized by ammonia or sodium hydroxide, had very little effect on the polymer diffusion rate. However, in the presence of 2 wt % NH₄‐ASE, there was a small but significant increase in the polymer diffusion rate. © 2005 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 43: 5632–5642, 2005     

Synthesis of saccharidic polymer colloids via free radical mini‐emulsion polymerization

Polymer colloids based on 3‐O‐methacryloyl‐1,2:5,6‐di‐O‐isopropylidene‐α‐D ‐glucofuranose (3‐MDG) and butyl acrylate (BA) were prepared via free radical mini‐emulsion polymerization. The kinetic and colloidal features of the copolymerization were investigated. The final particle size (D) of the sugar latexes is inversely proportional to the concentration of the anionic emulsifier (sodium dodecyl sulphate, SDS) and the non‐ionic one (alkyl polyglucoside, APG). It was also found that D is independent of the concentration of either the water‐soluble initiator (potassium persulfate, KPS), or the oil‐soluble initiator (2,2′‐azobisisobutyronitrile, AIBN). The rate of mini‐emulsion polymerization is lower in comparison with the conventional emulsion polymerization under the same conditions. The polymerization rate (R_p) and the total number of particles (N_p) are proportional to the 0.72th and 0.93th power of the SDS, and to the 1.40th and 2.22th of the APG concentration. Following reaction orders, 0.79/0.06 were obtained for R_p/N_p versus the concentration of KPS, and 0.22/?0.01 for AIBN, respectively. Copyright © 2004 John Wiley & Sons, Ltd.     

Synthesis and characterization of poly(styrene‐maleic anhydride)‐montmorillonite nanocomposite

Poly(styrene‐maleic anhydride)‐montmorillonite nanocomposites were prepared by intercalation of layered montmorillonite with the polymer ions. Synthetic approaches including polymerization and phosphonium salt formation have been used for polymer intercalation and dispersion of the host layers in the polymer matrix. The ratio of the mineral in the composites ranged 30–50%. Wide‐angle X‐ray diffraction (WAXD) disclosed that the d₍₀₀₁₎ spacing between the internal lamellar surface were only expanding to about 13 and 15 Å according to the type of phosphonium salt suggesting packing of polymer molecules between the layers. Examination of these materials by scanning and transmission electron microscopy showed spherical nano size particles of average diameter, 350 nm. Copyright © 2002 John Wiley & Sons, Ltd.     

“Continuous” emulsifier‐free emulsion polymerization for the synthesis of monodisperse polymeric latex particles

A “continuous” emulsifier‐free emulsion copolymerization (CEFEP) of styrene and divinylbenzene (DVB) or methyl methacrylate (MMA) and ethylene glycol dimethacrylate (EGDMA) has been devised to produce uniform polymeric microspheres of narrow size distribution from 74 nm to 2 μm, depending on reaction time. Monomer and crosslinker vapors were fed continuously into a small reactor. We suggest that after initial nucleation, subsequent CEFEP proceeds near the surfaces of growing particles in a monomer‐swollen outer shell. © 2000 John Wiley & Sons, Inc. J Polym Sci A: Polym Chem 38: 3181–3187, 2000     

Effect of unmodified kraft lignin concentration on the emulsion and miniemulsion copolymerization of styrene with n‐butyl acrylate and methacrylic acid to produce polymer hybrid latex

The introduction of non‐modified kraft LignoBoost® lignin (KL) to produce polymer hybrid latex has received much attention in recent years because it is derived from renewable resources. The focus of this work is to develop a polymer hybrid latex by emulsion and miniemulsion copolymerization of styrene with n‐butyl acrylate and methacrylic acid in the presence of different concentrations of KL furnished by the pulp and paper industry. The study intends to substitute a styrene in the system to understand the effect of non‐modified KL on the properties not only of the latexes, but also on the copolymers themselves. Each polymerization was carried out by shot‐process of tertbutyl hydroperoxide and sodium formaldehyde sulfoxylate as the redox system. The polymer latexes were characterized in relation to overall conversion, particle diameter, particle morphology, coagulum formation, surface tension, zeta potential, and atomic force microscopy. The polymers were evaluated through gel permeation chromatography, water absorption, and thermal properties. The results show that the addition of non‐modified KL results in inhibition of the polymerization and that KL acts as a colloid stabilizer. Small particles were generated in the initial stages of the polymerizations. The presence of the KL altered the color of the latexes; the increase in KL concentration resulted in increase in the absorption of water of the polymer films; the increase in KL concentration resulted in decrease of the molar mass of the copolymers.     

Impact of the clay organic modifier on the morphology of polymer–clay nanocomposites prepared by in situ free‐radical polymerization in emulsion

Poly(styrene‐co‐butyl acrylate) copolymers were prepared by free‐radical random copolymerization of styrene and butyl acrylate in emulsion in the presence of 10% of surface‐modified sodium montmorillonite (Na‐MMT). The objective of this work was to evaluate the impact of the clay organic modifier in terms of its chemical structure, its degree of interaction within the clay galleries surface, and its ability to copolymerize with monomers, on the morphology and properties of the final nanocomposite prepared. Na‐MMT was modified using different organic modifiers, namely: sodium 1‐allyloxy‐2‐hydroxypropyl (Cops), 2‐acrylamido‐2‐methyl‐1‐propanesulfonic acid (AMPS), N‐isopropylacrylamide (NIPA), and sodium 11‐methacryloyloxy‐undecan‐1‐yl sulfate (MET), respectively. The morphology and properties of the nanocomposites obtained were found to be dependant on the clay organic modifier. X‐ray diffraction (XRD) and transmission electron microscopy indicated that, nanocomposites at 10% clay loading with Cops‐, NIPA‐, and MET‐modified clays, yielded intercalated to partially exfoliated structures, whereas AMPS‐modified clay gave a nanocomposite with a fully exfoliated structure. All polymer–clay nanocomposites were found to be more thermally stable than neat poly(S‐co‐BA) as were determined by TGA. However, nanocomposites with intercalated structures exhibited greater thermal stability relative to fully exfoliated ones. Furthermore, nanocomposites with exfoliated structures exhibited higher storage moduli (G^I) than partially exfoliated once, whereas intercalated structure showed the lowest G^I values. © 2008 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 46: 3619–3628, 2008     

Organic solvent‐free catalytic hydrogenation of diene‐based polymer nanoparticles in latex form: Part I. Preparation of nano‐substrate

Poly(butadiene‐co‐acrylonitrile) (NBR) nanoparticles were synthesized in a semibatch emulsion polymerization system using Gemini surfactant trimethylene‐1,3‐bis (dodecyldimethylammonium bromide), referred to as Gemini‐type surfactant (GS) 12‐3‐12, as the emulsifier. In this polymerization system, an enhanced decomposition rate of initiator ammonium persulfate was achieved even under the low temperature of 50 °C which is attributed to the acidic initiation environment provided using GS 12‐3‐12. The microstructure and copolymer composition of the polymer nanoparticles were characterized by Fourier‐transformed infrared and ¹H nuclear magnetic resonance spectroscopy. The effects of the surfactant concentration on the particle size, zeta potential, polymerization conversion, copolymer composition, molecular weight, and glass transition temperature (T_g) were investigated. It was found that the particle diameter can be controlled by the surfactant concentration and monomer/water ratio and particle sizes below 20 nm can be reached. The obtained latex particles exhibit a spherical morphology. A kinetic study of the copolymerization reaction was carried out, which indicated that an azeotropic composition was produced. The synthesized fine NBR nanoparticles can be employed as the nano substrate for a subsequent hydrogenation process so as to overcome the challenge involved in the field of latex hydrogenation of polymers, which can be found in a related report: Organic Solvent‐Free Catalytic Hydrogenation of Diene‐based Polymer Nanoparticles in Latex Form: Part II. Kinetic Analysis and Mechanistic Study. © 2012 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem, 2012     

Acrylic polymer/silica hybrids prepared by emulsifier‐free emulsion polymerization and the sol–gel process

Acrylic polymer/silica hybrids were prepared by emulsifier‐free emulsion polymerization and the sol–gel process. Acrylic polymer emulsions containing triethoxysilyl groups were synthesized by emulsifier‐free batch emulsion polymerization. The acrylic polymer/silica hybrid films prepared from the acrylic polymer emulsions and tetraethoxysilane (TEOS) were transparent and solvent‐resistant. Atomic force microscopy studies of the hybrid film surface suggested that the hybrid films did not contain large (e.g., micrometer‐size) silica particles, which could be formed because of the organic–inorganic phase separation. The Si? O? Si bond formed by the cocondensation of TEOS and the triethoxysilyl groups on the acrylic polymer increased the miscibility between the acrylic polymer component and the silica component in the hybrid films, in which the nanometer‐size silica domains (particles) were dispersed homogeneously in the acrylic polymer component. © 2005 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 44: 273–280, 2006     

Fabrication of zinc oxide/poly(styrene) grafted nanocomposite latex and its dispersion

Zinc oxide nanoparticles, with an average size of about 40 nm, were encapsulated by polystyrene using in situ emulsion polymerization in the presence of 3-methacryloxypropyltrimethoxysilane (MPTMS) as a coupling agent and polyoxyethylene nonylphenyl ether (OP-10) as a surfactant. Polymerization mechanism of nanocomposite latex was discussed. Transmission electron microscopy (TEM) proved the presence of ZnO nanoparticle appeared to be monodisperse in nanosize in polymer composite particles. ZnO/PS nanocomposites were characterized by Fourier transform infrared spectra (FT-IR), X-ray photoelectron spectroscopy (XPS), thermo-gravimetric analysis (TGA) and differential scanning calorimetry (DSC). The results of FT-IR and XPS revealed that the surface of ZnO particle was successfully grafted by PS through the link of the coupling agent between ZnO and polymer. TGA and DSC results indicated an enhancement of thermal stability of composite materials compared with the pure polymer. SEM (scanning electron microscope) images showed a perfect dispersion of the ZnO particles in latex film. In addition, UV-visible absorption measurements demonstrated that the ZnO/PS composite coatings display a perfect performance of absorbing UV light.     

Effect of introduction mode of hydroxyl functionality on morphology and film properties of cycloaliphatic diepoxide crosslinkable core‐shell latex

Three series of core‐shell hydroxyl‐functionalized latexes were synthesized and then crosslinked with a cycloaliphatic diepoxide. The same amount of hydroxyl functional monomer was added during the core stage, shell stage, or partitioned equally between the core and the shell. The morphology of the latexes was examined with transmission electron microscopy and contact‐angle measurement. The stress‐strain behavior, viscoelastic properties, and water adsorption were evaluated for the latex films as a function of hydroxyl location. The location of hydroxyl groups within latex particles appeared to be dependent on the introduction mode of hydroxyl functional monomers. The introduction of hydroxyl groups during the shell polymerization resulted in a higher crosslinking density but a lower Tukon hardness and tensile properties. Not surprisingly, distribution of hydroxyl groups in both core and shell polymerization provided the lowest water adsorption and impact resistance as well as the highest tensile elongation. © 2002 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 40: 4256–4265, 2002     

Preparation of polymer particles having ethyleneurea groups at their surfaces by emulsifier-free seeded emulsion polymerization and wet adhesion of its emulsion film

Polymer emulsion having ethyleneurea groups at particle surfaces was produced by emulsifier-free seeded emulsion copolymerization of n-butyl methacrylate (BMA) and methacrylamide ethylethyleneurea (EU) with poly(BMA) seed particles utilizing the starved-fed monomer addition method. This emulsion film, prepared by casting the polymer emulsion on an alkyd resin plate, had a superior adhesion in water, as well as on stainless steel. Such superior wet adhesions seem to be based on a large amount of EU predominantly localized at the particle surfaces.Part CCXLIX of the series "Studies on suspension and emulsion"     

pH/temperature double responsive behaviors and mechanical strength of laponite‐crosslinked poly(DEA‐co‐DMAEMA) nanocomposite hydrogels

A nanocomposite (NC) hydrogel crosslinked by inorganic Laponite XLG was successfully synthesized via in situ free radical polymerization of monomers N,N‐diethylacrylamide and (2‐dimethylamino) ethyl methacrylate (DMAEMA). Polymerization was carried out at room temperature due to the accelerating effect of DMAEMA. The as‐prepared hydrogels displayed controlled transformation in optical transmittance and volume in response to small diversification of environmental factors, such as temperature and pH. The compressive strength of swollen D_6:1G₆ hydrogels was as high as 2219 kPa while compressive strain was 95%. Cyclic compression measurement exhibited good elastic properties of NC hydrogels. This work provides a facile method for fabricating stimuli‐responsive hydrogels with superior mechanical property. © 2015 Wiley Periodicals, Inc. J. Polym. Sci., Part B: Polym. Phys. 2015 , 53, 876–884