Synthesis of poly(ethyl acrylate) by single electron transfer‐degenerative chain transfer living radical polymerization in water catalyzed by Na2S2O4

Living radical polymerization of ethyl acrylate was achieved by single‐electron‐transfer/degenerative‐chain transfer mediated living radical polymerization in water catalyzed by sodium dithionite. The plots of number‐average molecular weight versus conversion and ln[M]₀/[M] versus time are linear, indicating a controlled polymerization. This method leads to the preparation of α,ω‐di(iodo)poly(ethyl acrylate) (α,ω‐di(iodo)PEtA) macroinitiator that can be further functionalized. The molecular weight distributions were determined using a combination of three detectors (TriSEC): right‐angle light scattering, a differential viscometer and refractive index. The method studied in this work represents a possible route to prepare well‐tailored macromolecules made of ethyl acrylate in environmental friendly reaction medium. To the best of our knowledge there is no previous report dealing with the synthesis of PEtA by any LRP approach in aqueous medium. Furthermore, the method described in this article was successfully applied in pilot scale reactions under industrial production conditions. © 2007 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 46: 421–432, 2008     

Influence of the isomeric structures of butyl acrylate on its single‐electron transfer‐degenerative chain transfer living radical polymerization in water Catalyzed by Na2S2O4

The aim of this work is to the study the influence of the isomer structures of butyl acrylate monomer on the single‐electron transfer/degenerative chain transfer mediated living radical polymerization (SET‐DTLRP). The kinetic of isobutyl acrylate is determined for the first time by SET‐DTLRP in water catalyzed by sodium dithionite. The plots of number‐average molecular weight versus conversion and ln([M]₀/[M]) versus time are linear, demonstrating a controlled polymerization. The influence of the isomer t‐butyl, i‐butyl, and n‐butyl on the kinetics, properties, and stereochemistry of the reactions was assessed. To the best of our knowledge, there is no previous report dealing with the synthesis of PiBA by any LRP approach in aqueous medium. The results presented in this work suggest that the stability provided by the acrylate side group has an important influence in the polymerization process. © 2008 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 46: 6542–6551, 2008     

Single electron transfer‐living radical polymerization of methyl methacrylate catalyzed by ytterbium powder

Zerovalent ytterbium (Yb) powder is firstly used as a catalyst in single electron transfer‐living radical polymerization of methyl methacrylate initiated by carbon tetrachloride in N, N‐dimethylformamide (DMF) and dimethyl sulfoxide, respectively. Polymerization proceeds in a “living”/controlled way as evidenced by kinetic studies and chain extension results, producing well‐defined polymers with controlled degree of polymerization and narrow molecular weight distribution. The apparent activation energy of polymerization in DMF is accounted to be 36.2 kJ/mol, and the energy of equilibrium state is calculated to be 13.9 kJ/mol. An increase in the concentration of Yb(0) yields a higher monomer conversion. It is observed that polymerization rate experiments a rapid increase in the presence of more polar solvent water, and increasing in the content of H₂O results in an increase in the apparent rate constant of polymerization, and a decrease in the molecular weight distribution. The reaction rate and molecular weight increase along with the decrease of DMF content. The effect of Yb(0) powder content, different ligands and concentration of initiator on the polymerization is also investigated. © 2011 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem, 2011     

Single electron transfer–degenerative chain transfer living radical polymerization of N‐butyl acrylate catalyzed by Na2S2O4 in water media

Living radical polymerization of n‐butyl acrylate was achieved by single electron transfer/degenerative‐chain transfer mediated living radical polymerization in water catalyzed by sodium dithionate. The plots of number–average molecular weight versus conversion and ln[M]₀/[M] versus time are linear, indicating a controlled polymerization. This methodology leads to the preparation of α,ω‐di(iodo) poly (butyl acrylate) (α,ω‐di(iodo)PBA) macroinitiators. The influence of polymerization degree ([monomer]/[initiator]), amount of catalyst, concentration of suspending agents and temperature were studied. The molecular weight distributions were determined using a combination of three detectors (TriSEC): right‐angle light scattering (RALLS), a differential viscometer (DV), and refractive index (RI). The methodology studied in this work represents a possible route to prepare well‐tailored macromolecules made of butyl acrylate in an environmental friendly reaction medium. Moreover, such materials can be subsequently functionalized leading to the formation of different block copolymers of composition ABA. © 2006 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 44: 2809–2825, 2006     

Cu powder‐catalyzed single electron transfer‐living radical polymerization of acrylonitrile

Single electron transfer‐living radical polymerization (SET‐LRP) has been used as a new technique for the synthesis of polyacrylonitrile (PAN) catalyzed by Cu(0) powder with carbon tetrachloride (CCl₄) as the initiator and hexamethylenetetramine (HMTA) as the ligand in N,N‐dimethylformamide (DMF) or mixed solvent. Well‐controlled polymerization has been achieved as evidenced by a linear increase of molecular weight with respect to monomer conversion as well as narrow molecular weight distribution. Kinetics data of the polymerizations at both ambient temperature and elevated temperature demonstrate living/controlled feature. An increase in the concentration of ligand yields a higher monomer conversion within the same time frame and almost no polymerization occurs in the absence of ligand due to the poor disproportionation reaction of Cu(I). The reaction rate exhibits an increase with the increase of the amount of catalyst Cu(0)/HMTA. Better control on the molecular weight distribution has been produced with the addition of CuCl₂. In the presence of more polar solvent water, it is observed that there is a rapid increase in the polymerization rate. The effect of initiator on the polymerization is also preliminarily investigated. © 2011 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem, 2011     

Synthesis of double hydrophilic poly(ethylene oxide)‐b‐poly(2‐hydroxyethyl acrylate) by single‐electron transfer–living radical polymerization

In this study, the polymerization of (2‐hydroxyethyl) acrylate (HEA), in polar media, using Cu(0)‐mediated radical polymerization also called single‐electron transfer–living radical polymerization (SET‐LRP) is reported. The kinetics aspects of both the homopolymerization and the copolymerization from a poly(ethylene oxide) (PEO) macroinitiator were analyzed by ¹H NMR. The effects of both the ligand and the solvent were studied. The polymerization was shown to reach very high monomer conversions and to proceed in a well‐controlled fashion in the presence of tris[2‐(dimethylamino)ethyl]amine Me6‐TREN and N, N,N′, N″, N″‐pentamethyldiethylenetriamine (PMDETA) in dimethylsulfoxide (DMSO). SET‐LRP of HEA was also led in water, and it was shown to be faster than in DMSO. In pure water, Me₆‐TREN allowed a better control over the molar masses and polydispersity indices than PMDETA and TREN. Double hydrophilic PEO‐b‐PHEA block copolymers, exhibiting various PHEA block lengths up to 100 HEA units, were synthesized, in the same manner, from a bromide‐terminated PEO macroinitiator. © 2012 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem, 2012     

Synthesis of poly(N‐isopropylacrylamide) with a low molecular weight and a low polydispersity index by single‐electron transfer living radical polymerization

The single‐electron transfer living radical polymerization (SET‐LRP) method in the presence of chain transfer agent was used to synthesize poly(N‐isopropylacrylamide) [poly(NIPAM)] with a low molecular weight and a low polydispersity index. This was achieved using Cu(I)/2,2′‐bipyridine as the catalyst, 2‐bromopropionyl bromide as the initiator, 2‐mercaptoethanol as the chain transfer agent (TH), and N,N‐dimethylformamide (DMF) as the solvent at 90 °C. The copper nanoparticles with diameters of 16 ± 3 nm were obtained in situ by the disproportionation of Cu(I) to Cu(0) and Cu(II) species in DMF at 22 °C for 24 h. The molecular weights of poly(NIPAM) produced were significantly higher than the theoretical values, and the polydispersities were less than 1.18. The chain transfer constant (C_tr) was found to be 0.051. Although the kinetic analysis of SET‐LRP in the presence of TH corroborated the characteristics of controlled/living polymerization with pseudo‐first‐order kinetic behavior, the polymerization also exhibited a retardation period (k > k_tr). The influence of molecular weight on lower critical solution temperature (LCST) was investigated by refractometry. Our experimental results explicitly elucidate that the LCST values increase slightly with decreasing molecular weight. Reversibility of solubility and collapse in response to temperature well correlated with increased molecular weight of poly(NIPAM). © 2011 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem, 2011     

Synthesis of poly(2‐ethylhexyl acrylate)/clay nanocomposite by in situ living radical polymerization

This investigation reports the preparation of tailor‐made poly(2‐ethylhexyl acrylate) (PEHA) prepared via in situ living radical polymerization in the presence of layered silicates and characterization of this polymer/clay nanocomposite. Being a low T_g (?65 °C) material, PEHA has very good film formation property for which it is used in paints, adhesives, and coating applications. 2‐Ethylhexyl acrylate was polymerized at 90 °C using CuBr and Cu(0) as catalyst in combination with N,N,N′,N″,N″‐pentamethyl diethylenetriamine (PMDETA) as ligand. A tremendous enhancement in reaction rate and polymerization data was achieved when acetone was added as additive to increase the efficiency of the catalyst system. PEHA/clay nanocomposite was prepared at 90 °C using CuBr as catalyst in combination with PMDETA as ligand. Different types of clay with same loading were also used to study the effect on reaction rate. The molecular weight (M_n) and polydispersity index of the prepared nanocomposites were characterized by size exclusion chromatography. The active end group of the polymer chain was analyzed by ¹H NMR analysis and by chain extension experiment. Polymer/clay interaction was studied by Fourier Transform Infrared spectrometry and wide‐angle X‐ray diffraction analyses. Distribution of clay in the polymer matrix was studied by the transmission electron microscopy. Thermogravimetric analysis showed that thermal stability of PEHA/clay nanocomposite increases on addition of nanoclay. © 2011 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem, 2011     

Synthesis of high glass transition temperature copolymers based on poly(vinyl chloride) via single electron transfer—Degenerative chain transfer mediated living radical polymerization (SET‐DTLRP) of vinyl chloride in water

α,ω‐di(iodo) poly(isobornyl acrylate) macroiniators (α,ω‐di(iodo)PIA) with number average molecular weight from M _n,TriSEC = 11,456 to M _n,TriSEC = 94,361 were synthesized by single electron transfer‐degenerative chain transfer mediated living radical polymerization (SET‐DTLRP) of isobornyl acrylate (IA) initiated with iodoform (CHI₃) and catalyzed by sodium dithionite (Na₂S₂O₄) in water at 35 °C. The plots of number average molecular weight vs conversion and ln{[M]₀/[M]} vs time are linear, indicating a controlled polymerization. α,ω‐di(iodo) poly(isobornyl acrylate) have been used as a macroinitiator for the SET‐DTLRP of vinyl chloride (VCM) leading to high T_g block copolymers PVC‐b‐PIA‐b‐PVC. The dynamic mechanical thermal analysis of the block copolymers suggests just one phase indicating that copolymer behaves as a single material. This technology provides the possibility of synthesizing materials based on PVC with higher T_g in aqueous medium. © 2009 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem, 2009     

Macroinitiator halide effects in galactoglucomannan‐mediated single electron transfer‐living radical polymerization

Chloro (Cl)‐ and bromo (Br)‐functionalized macroinitiators were successfully prepared from the softwood hemicellulose O‐acetylated galactoglucomannan (AcGGM) and then explored and evaluated with respect to their ability and efficiency of initiating single electron transfer‐living radical polymerization (SET‐LRP). Both halogenated species effectively initiate SET‐LRP of an acrylate and a methacrylate monomer, respectively, yielding brushlike AcGGM graft copolymers, where the molecular weights are accurately controlled via the monomer:macroinitiator ratio and polymerization time over a broad range: from oligomeric to ultrahigh. The nature of the halogen does not influence the kinetics of polymerization strongly, however, for acrylate graft polymerization, AcGGM‐Cl gives a somewhat higher rate constant of propagation, while methacrylate grafting proceeds slightly faster when the initiating species is AcGGM‐Br. For both monomers, the macroinitiator efficiency is superior in the case of AcGGM‐Br. © 2011 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem, 2011     

Synthesis of polyacrylonitrile by single‐electron transfer‐living radical polymerization using Fe(0) as catalyst and its adsorption properties after modification

Fe(0) was firstly used as single‐electron transfer‐living radical polymerization catalyst for acrylonitrile polymerization using carbon tetrachloride as initiator, hexamethylenetetramine as N‐ligand, and N,N‐dimethylformamide as the solvent at 65 °C. First‐order kinetic studies indicated that this polymerization proceeded in a “living”/controlled manner. The living nature of the polymerization was also confirmed by chain extension of methyl methacrylate with polyacrylonitrile (PAN) as macroinitiator. Furthermore, PAN was modified with NH₂OH·HCl to generate amidoxime groups for extraction of heavy metal ions (Hg²⁺) from aqueous solutions. Fourier transformed infrared spectroscopy was performed to characterize chemical composition and structure. The adsorption property of Hg²⁺ was investigated at different pH values of aqueous solutions and distilled water. The maximal saturated adsorption capacity of Hg²⁺ was 4.8 mmol g^?1. © 2011 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem, 2011     

Improving the initiation efficiency in the single electron transfer living radical polymerization of methyl acrylate with electronic chain‐end mimics

Computational studies on the heterolytic bond dissociation energies and electron affinities of methyl 2‐bromopropionate (MBP) and ethyl 2‐bromoisobutyrate (EBiB) in the dissociative electron transfer (DET) step of single electron transfer living radical polymerization (SET‐LRP) of methyl acrylate (MA) combined with kinetic experiments were performed in an effort to design the most efficient initiation system. This study suggests that EBiB is more effective than MBP in the SET‐LRP of acrylates catalyzed by Cu(0) wire, thus being a true electronic mimic of the dormant PMA species. EBiB allows for a more predictable dependence of the molecular weight evolution and distribution. This is exemplified by the absence of a deviation in the PMA molecular weight from theoretical values at low conversions, as a result of a faster SET activation with EBiB than with MBP. The enhanced control over molecular weight evolution was also observed in the SET‐LRP of MA initiated with bifunctional initiators similar in structure to MBP and EBiB, suggesting a higher reactivity than MBP in the SET activation, which matches closely that of the polymer dormant chains. The use of bifunctional initiators in conjunction with activated Cu(0) wire in SET‐LRP allows for dramatically accelerated polymerizations, although still providing for exceptional control of the molecular weight evolution and distribution. © 2010 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem, 2011     

Synthesis of linear and 4‐arm star block copolymers of poly(methyl acrylate‐b‐solketal acrylate) by SET‐LRP at 25 °C

The new SET‐LRP (using Cu(0) powder for organic synthesis) was successfully used to produce well‐defined linear and star homo‐ and diblock‐copolymers of PMA, PSA, and P(MA‐b‐GA)_n (where n = 1 or 4). The kinetic data showed that all SET‐LRP were first order and reached high conversions in a short period of time. The other advantage of using such a system is that the copper can easily be removed through filtration, allowing the production of highly pure polymer. The molecular weight distributions were well controlled with polydispersity indexes below 1.1 and the number‐average molecular weight close to theory, especially upon the addition of Cu(II)Br₂/Me₆‐TREN complex. The linear and star block copolymers were then hydrolyzed to produce the biocompatible amphiphilic P(MA‐b‐GA)_n, where the glycerol side‐groups make the outer block hydrophilic. These blocks were micellized into water and found to have a R_g/R_H equal to 0.8 and 1.59 for the liner and star blocks, respectively. This together with the TEM's supported that the linear blocks formed the classical core‐shell micelles, where as, the star blocks formed vesicles. We found direct support for the vesicle structure from a TEM where one vesicle squashed a second vesicle consistent with a hollow structure. Such vesicle structures have potential applications as delivery nanoscaled devices for drugs and other important biomolecules. © 2008 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 46: 6346–6357, 2008     

Single‐electron transfer‐living radical copolymerization of butyl methacrylate and divinylbenzene for preparation of oil‐absorbing gel

Crosslinking copolymerization of butyl methacrylate with a small amount of divinylbenzene (DVB) was carried out using single‐electron transfer‐living radical polymerization initiated with carbon tetrachloride (CCl₄) and catalyzed by Cu(0)/N‐ligand in N,N‐dimethylformamide to produce a highly oil‐absorbing gel. The polymerization, gelation process, and oil‐absorbing properties were studied in detail. Analysis of monomer conversion with reaction time showed that the polymerization followed first‐order kinetics for both linear and crosslinking polymerization before gelation. Higher levels of DVB led to earlier gelation and the influence of N‐ligand on gelation was also significant. Under optimal conditions, oil absorption of the prepared gel to chloroform could reach 42.1 g·g^?1. © 2013 Wiley Periodicals, Inc. J. Polym. Sci., Part A: Polym. Chem. 2013, 51, 3233–3239     

In situ Cu(0)‐mediated single electron transfer living radical polymerization of methyl methacrylate using nickel powder

Single electron transfer living radical polymerization of methyl methacrylate catalyzed by the in situ prepared Cu(0) at ambient temperature was first examined using various metallic powders, including Zn(0), Ni(0), Mg(0), and Fe(0). Importantly, the polymerization initiated with Ni(0)/EBiB/CuBr₂/PMDETA system exhibited optimal living/controlled nature and generated polymers with polydispersity index as low as 1.04 for 75.27% conversion and controlled molecular weights close to theoretical ones. A wide of range of Cu(II) salts were also investigated as catalyst sources instead of CuBr₂. The recycling of Ni(0) was very convenient due to its magnetic property, which enables its extensive application. © 2013 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem, 2013     

SET‐LRP of acrylonitrile catalyzed by tin powder

Sn(0)‐mediated single electron transfer‐living radical polymerization (SET‐LRP) of acrylonitrile (AN) with carbon tetrachloride (CCl₄) as initiator and hexamethylenetetramine (HMTA) as ligand in N, N‐dimethylformamide (DMF) was studied. The polymerization obeyed first order kinetic. The molecular weight of polyacrylonitrile (PAN) increased linearly with monomer conversion and PAN exhibited narrow molecular weight distributions. Increasing the content of Sn(0) resulted in an increase in the molecular weight and the molecular weight distribution. Effects of ligand and initiator were also investigated. The block copolymer PAN‐b‐polymethyl methacrylate with molecular weight at 126,130 and polydispersity at 1.36 was successfully obtained. © 2012 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem, 2012     

Single electron transfer‐living radical polymerization of methyl methacrylate in fluoroalcohol: Dual control over molecular weight and tacticity

The Cu(0)‐mediated single electron transfer‐living radical polymerization (SET‐LRP) of methyl methacrylate (MMA) using ethyl 2‐bromoisobutyrate (EBiB) as an initiator with Cu(0)/N,N,N′,N′′,N′′‐pentamethyldiethylenetriamine as a catalyst system in 1,1,1,3,3,3‐hexafluoro‐2‐propanol (HFIP) was studied. The polymerization showed some living features: the measured number‐average molecular weight (M_n,GPC) increased with monomer conversion and produced polymers with relatively low polydispersities. The increase of HFIP concentration improved the controllability over the polymerization with increased initiation efficiency and lowered polydispersity values. ¹H NMR, MALDI‐TOF‐MS spectra, and chain extension reaction confirmed that the resultant polymer was end‐capped by EBiB species, and the polymer can be reactivated for chain extension. In contrast, in the cases of dimethyl sulfoxide or N,N‐dimethylformamide as reaction solvent, the polymerizations were uncontrolled. The different effects of the solvents on the polymerization indicated that the mechanism of SET‐LRP differed from that of atom transfer radical polymerization. Moreover, HFIP also facilitated the polymerization with control over stereoregularity of the polymers. Higher concentration of HFIP and lower reaction temperature produced higher syndiotactic ratio. The syndiotactic ratio can be reached to about 0.77 at 1/1.5 (v/v) of MMA/HFIP at ?18 °C. In conclusion, using HFIP as SET‐LRP solvent, the dual control over the molecular weight and tacticity of PMMA was realized. © 2009 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 47: 6316–6327, 2009     

Ligand‐free Cu(0)‐mediated controlled radical polymerization of methyl methacrylate at ambient temperature

For the first time, ligand‐free Cu(0)‐mediated polymerization of methyl methacrylate (MMA) was realized by the selection of ethyl‐2‐bromo‐2‐phenylacetate as initiator at ambient temperature. The polymerization can reach up to 90% conversion within 5 h with dimethyl sulfoxide (DMSO) as solvent, while keeping manners of the controlled radical polymerization. Extensive investigation of this system revealed that for a well‐controlled Cu(0)‐mediated polymerization of MMA, the initiator should be selected with the structure as alkyl 2‐bromo‐2‐phenylacetate, and the solvent should be DMSO or N,N‐dimethylformamide. The selectivity for solvents indicated a typical single‐electron transfer‐living radical polymerization process. Scanning for other monomers indicated that under equal conditions, the polymerizations of other alkyl (meth)acrylates were uncontrollable. Based on these results, plausible reasons were discussed. The ligand‐free Cu(0)‐mediated polymerization showed its superiority with economical components and needless removal of Cu species from the resultant products. © 2011 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem, 2012     

Living radical polymerization of acrylonitrile catalyzed by copper with a high concentration of radical initiator and its application in removal of Ag(I) after modification

In this study, we reported the synthesis of polyacrylonitrile (PAN) via living radical polymerization in N, N‐dimethylformamide using carbon tetrachloride as initiator, copper(II) chloride (CuCl₂)/hexamethylenetetramine as catalyst system, and 2,2‐azobisisobutyronitrile as a high concentration of thermal radical initiator. The polymerization proceeded in controlled/living manner as indicated by first‐order kinetics of the polymerization with respect to the monomer concentration, linear increase of the molecular weight with monomer conversion and narrow polydispersity. Higher polymerization rate and narrower molecular weight distributions were observed with CuCl₂ less than 50 ppm. The rate of polymerization showed a trend of increase along with temperature. The modified PAN containing amidoxime group was used for extraction of Ag(I) ions from aqueous solutions. The adsorption kinetics data indicated that the adsorption process followed pseudo‐second‐order rate model. The isotherm adsorption process could be described by the Freundlich isotherm model. © 2012 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem, 2013