Morphological and thermal properties of ABS/montmorillonite nanocomposites using two different ABS polymers and four different montmorillonite clays

ABS/Clay nanocomposites were prepared using two ABS with different Acrylonitrile (AN) contents and four montmorillonite clays; a natural clay (CNa+) and three modified clays, Cloisites 10A, 20A, and 30B. The composites were prepared in a twin‐screw extruder. Results were analyzed considering the effect of clay and ABS type, on the clay dispersion, intercalation and exfoliation, as well as on the storage modulus and thermal stability of the nanocomposites. XRD and TEM confirm that when using an ABS with higher AN content (ABS2), a better dispersion and intercalation–exfoliation can be obtained. Cloisites 20A and 30B, respectively the one with greater initial intergallery spacing, but lower polarity and with smaller inter‐gallery spacing but greater polarity, produce the ABS nanocomposites with the greater intergallery spacing. Both ABS polymers have similar storage modulus and T_g and in both cases, the modulus increases with the 4 wt % clay. This increase is greater with the modified clays and slightly greater with the ABS2. T_g, from tan δ, increases very little with the 4 wt % clay, but again, this is slightly greater with ABS2. TGA and flammability tests show that the dispersed clay enhances the thermal stability and that the ABS with higher AN content produces a greater increase in fire retardancy. Tests also show that the better thermal stability and fire retardancy is obtained with the Cloisites 20A or 30B. © 2007 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 46: 190–200, 2008     

Enhancement of Nanoclay Dispersion and Exfoliation in Epoxy Using Aminic Hardener Treated Clay

Exfoliation and dispersion of nanoclays in epoxy matrices plays an important role in achieving better physical and mechanical properties of resultant nanocomposites. In this article, modification of clay with an aminic hardener for the increment of dispersion and exfoliation into the epoxy matrix has been investigated. In the solvent media, a slurry of hydrophilic Na-Montmorrilonite was mixed and treated with isophoronediamine (IPDA). The nanocomposites containing epoxy and IPDA-modified clay were produced through a recently developed “slurry compounding” method. Dispersion and exfoliation of the modified clay and the microstructure of the resultant nanocomposite were studied by optical microscopy, X-ray diffraction (XRD), transmission electron microscopy (TEM), and Fourier-transform infrared (FTIR) spectroscopy. The samples were then compared with the high shear mixed and sonicated nanocomposites containing commonly used quaternary ammonium modified clays. The comparison showed that dispersion and exfoliation of hardener-modified organoclays in epoxy have been improved due to the treatment of clay and the compounding method.     

Investigation of clay modifier effects on the structure and rheology of supercritical carbon dioxide‐processed polymer nanocomposites

Superior property enhancements in polymer–clay nanocomposites can be achieved if one can significantly enhance the nanoclay dispersion and polymer–clay interactions. Recent studies have shown that nanoclays can be dispersed in polymers using supercritical carbon dioxide (scCO₂). However, there is need for a better understanding of how changing the clay modifier affects the clay dispersability by scCO₂ and the resultant nanocomposite rheology. To address this, the polystyrene (PS)/clay nanocomposites with “weak” interaction (Cloisite 93A clay) and “strong” interaction (Cloisite 15A clay) have been prepared using the supercritical CO₂ method in the presence of a co‐solvent. Transmission electron microscopy images and small‐angle X‐ray diffraction illustrate that composites using 15A and 93A clays show similar magnitude of reduction in the average tactoid size, and dispersion upon processing with scCO₂. When PS and the clays are coprocessed in scCO₂, the “dispersion” of clays appears to be independent of modifier or polymer–clay interaction. However, the low‐frequency storage modulus in the scCO₂‐processed 15A nanocomposites is two orders of magnitude higher than that of 93A nanocomposites. It is postulated that below percolation (solution blended composites), the strength of polymer–clay interaction is not a significant contributor to rheological enhancement. In the scCO₂‐processed nanocomposites the enhanced dispersion passes the percolation threshold and the interactions dictate the reinforcement potential of the clay–polymer–clay network. © 2010 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 48: 823–831, 2010     

Carboxylate clays: A model study for polypropylene/clay nanocomposites

Sodium-montmorillonite was intercalated by carboxylate salts to prepare carboxylate clays. The intercalation of sodium acetate doubles the clay basal spacing and no degradation of the carboxylate clay is noticed in the extrusion temperature range. These carboxylate clays were used to synthesize polypropylene-graft-maleic anhydride (PP-g-MA)/clay nanocomposites. Nanocomposites were also produced by a one-pot process using in situ prepared carboxylate clay. The carboxylate salts within the clay layers partially neutralize the maleic anhydride groups of the PP-g-MA matrix, in situ during the melt compounding. The ionic groups of the partially neutralized polymer offer favourable interactions with the clay, hence reinforcing the interfacial bond between the polymer and the clay and improving the composite properties. The use of carboxylate clay clearly improves the clay dispersion into the PP-g-MA matrix and improves the nanocomposite’s thermal and rheological properties.     

Gas barrier properties of poly(ε‐caprolactone)/clay nanocomposites: Influence of the morphology and polymer/clay interactions

Poly(ε‐caprolactone)/montmorillonite nanocomposites were prepared maintaining a constant inorganic content with three means: melt blending of poly(ε‐caprolactone) with natural or organomodified clays, in situ polymerization of ε‐caprolactone in the presence of organomodified clays, and initiation of ε‐caprolactone polymerization from the silicate layer with appropriate organomodified montmorillonites and activator. In this last case, the polymer chains were grafted to the silicate layers and it was possible to tune up the grafting density. The presence of clays did not modify the polymer crystallinity. It was shown that the in situ polymerization process from the clay surface improved the clay dispersion. The gas barrier properties of the different composite systems were discussed both as a function of the clay dispersion and of the matrix/clay interactions. The highest barrier properties were obtained for an exfoliated morphology and the highest grafting density. Similar evolution of the permeability and the diffusion coefficients was observed. © 2004 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 43: 205–214, 2005     

Adsorption of nitrobenzene andn-pentanol from aqueous solution on hydrophilic and hydrophobic clay minerals

The sorption of nitrobenzene andn-pentanol from dilute aqueous solution on swelling clay minerals and their organophilized derivatives (organo clays) was studied. Adsorption excess isotherms were obtained by the immersion method. The basal spacings of the clay minerals were determined by X-ray diffraction measurements. By combining these two independent methods, composition and structure of the interlamellar space could be calculated. On the hydrophilic surface of montmorillonite negative adsorption of the organic component was observed at low molar fractions of nitrobenzene or pentanol, i.e., water was preferentially adsorbed. On organophilized montmorillonite and vermiculite adsorption of nitrobenzene and pentanol was positive over the whole range of liquid composition. The amount of interlamellar alkyl chains which is determined by the surface charge of clay mineral inversely affected the adsorption of both solutes.     

Waterborne trifunctionalsilane‐terminated polyurethane nanocomposite with silane‐modified clay

Trifunctional organosilane‐modified clay was synthesized and used to prepare waterborne trifunctionalsilane‐terminated polyurethane (WSPU)/clay nanocomposite dispersions in this study. Qualitative evidence of the presence of chemically attached silane molecules on clay were confirmed by Fourier transform infrared spectroscopy. The grafted amount and the grafting yield were determined by thermogravimetric analysis and the obtained results were in good agreement with the cation exchange capacity of pristine clay. X‐ray diffraction and transmission electron microscopy examinations indicated that the clay platelets are mostly intercalated or partially exfoliated in the SPU matrix with a d‐spacing of ～2.50 nm. Clay does not influence the location and peak broadness of the glass transition temperature of soft segment as well as hard segment domains in the WSPU/clay films. WSPU/clay dispersion with higher clay content exhibits a marginal increase in the average particle size, but silane modified clay has a pronounced effect compared with Cloisite 20A‐based nanocomposites. In addition, the incorporation of organophilic clay can also enhance the thermal resistance and tensile properties of WSPUs dramatically through the reinforcing effect. The improvement in water and xylene resistance of the silane modified clay nanocomposites proved that trifunctional organosilane can be used as effective modifiers for clays. Storage stability results confirmed that the prepared nanocomposite dispersions were stable. This method provides an efficient way to incorporate silane modified clay in SPU matrix. © 2007 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 45: 2747–2761, 2007     

Thermal properties of polystyrene nanocomposites formed from rigid intercalation agent‐treated montmorillonite

Polystyrene (PS)/clay nanocomposites were prepared with two different new intercalation organophilic clays, the phosphonium salt (APP) and the ammonium 4‐(4‐adamantylphenoxy)‐1‐butanamine (APB) salts, by emulsion polymerization technique. X‐ray diffraction and transmission electron microscopy were performed to characterize the layered structures of APB‐ and APP‐treated polymer–clay nanocomposites, and both resulted in exfoliated structures. Molecular weights of PS obtained from these nanocomposites are slightly lower than the virgin PS formed under similar polymerization conditions. Coefficient of thermal expansion showed approximately a 44–55% decrease for APB‐ and APP‐intercalated clay nanocomposites relative to the pure PS. Both T_g and thermal decomposition temperature of the PS component in the nanocomposite are higher than the virgin PS, implying that the presence of clay is able to enhance thermal stabilities of the PS. © 2007 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 45: 1781–1787, 2007     

Ethylene/vinyl acetate copolymer/clay nanocomposites

This article highlights the history, synthetic routes, material properties, and scope of ethylene/vinyl acetate copolymer (EVA)/clay nanocomposites. These nanocomposites of EVAs are achieved with either unmodified or organomodified layered silicates with different methods. The structures of the resulting polymer/inorganic nanocomposites have been characterized with X‐ray diffraction, scanning electron microscopy, and transmission electron microscopy. The addition of a small amount of clay, typically less than 8 wt %, to the polymer matrix unusually promotes the material properties, such as the mechanical, thermal, and swelling properties, and increases the flame retardancy of these hybrids. © 2005 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 44: 471–480, 2006     

Effect of surfactant and solvent properties on the stacking behavior of non-aqueous suspensions of organically modified clays

Montmorillonite clay was treated with quaternary ammonium surfactants with 1-3 long chains of 10-18 carbons to form organoclays which can be suspended in non-aqueous solvents. The effects of surfactant chain length, number of long chains, and the properties of the solvent on the colloidal behavior of the surfactant coated clay plates were studied using small-angle X-ray scattering. The scattering data were modeled using a one-dimensional aggregation theory to describe the stacking of the clay plates. The plates self-organize into stacks with a reproducible basal spacing in the range of 30-50 A, and for each surfactant, the basal spacing falls into one of two preferred distances. We interpret this by considering that the surfactant layer on the clay has two strata, one being the polar near-clay headgroup region and the other the nonpolar alkane chain region. Polar solvents will swell the polar stratum preferentially while nonpolar solvents will swell the nonpolar stratum of the surfactant. As the nonpolar stratum is larger than the polar one, the nonpolar solvents increase the basal spacing between the clay plates more than the polar solvents. The number of long chains on the surfactant does not have an effect on the basal spacing, as the density of surfactant molecules on the surface is low enough to allow the unimpeded swelling of the chains. The one-dimensional aggregation theory can be used to determine the number of plates in a stack, but the effect of changing clay particle size or concentration is not as great as would be expected from this theory. This may be due to the formation of large-scale structures in the suspensions which prevent a true equilibrium stack size being attained.     

Morphology and gas barrier properties of polyethylene‐based nanocomposites

Nanocomposites were processed by melt blending two reference matrices, a metallocene polyethylene and a low density maleic anhydride‐grafted polyethylene with an organo‐modified montmorillonite. It was shown that the introduction of a maleated polyethylene compatibilizer was required to improve the clay nanoplatelet dispersion in the metallocene polyethylene‐based nanocomposites. Increasing the montmorillonite content led to a significant increase of the barrier properties. Interfacial agents such as oxidized paraffins were shown to be more effective to reduce the gas permeability than maleated polyethylene and the dependence of the gas transport properties was discussed not only as a function of the clay dispersion but also as a function of the clay/compatibilizer and compatibilizer/matrix interactions. © 2005 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 44: 431–440, 2006     

Influence of the compatibilizer polarity and molar mass on the morphology and the gas barrier properties of polyethylene/clay nanocomposites

In this study, different modified polyethylenes with different molar masses and different modification rates were examined as compatibilizers to prepare high density polyethylene/organoclay nanocomposites. Nanocomposites having 5 wt % organo-modified clay and 20 wt % interfacial agent were prepared by melt blending. The effect of compatibilizer molar mass and polarity was investigated on the clay dispersion and on the gas barrier properties. It was observed that the amount of large and dense fillers aggregates was considerably reduced by introduction of an interfacial agent. The nanocomposite final morphology was governed by a diffusion/shear mechanism. A high degree of clay delamination was obtained with the high molar mass compatibilizers, whereas highly swollen clay aggregates resulted from the incorporation of the low molar mass interfacial agents. In the investigated nanocomposites series, the barrier properties could not be directly related to the clay dispersion state but resulted also from the matrix/clay interfacial interactions. A gas transport mechanism based on these both parameters was proposed to explain the barrier properties evolution in these low polar nanocomposites series. © 2008 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 46: 2593–2604, 2008     

Investigation of the effects of silicate modification on polymer‐layered silicate nanocomposite morphology

The morphological behavior of a series of polymer‐layered silicate nanocomposites (PLSNs) has been investigated. The goal was to probe the effect of “textured” silicate surfaces on PLSN morphology. The nanocomposites were fabricated by mixing montmorillonite clay that was carefully modified with tailor‐made polystyrene (PS) surfactants into a PS homopolymer matrix, where the chemical similarity of the matrix polymer and surfactants assures complete miscibility of surfactant and homopolymer. To examine the effect of silicate surface “texture,” clay was modified with combinations of long and short surfactants. The samples were then direct melt annealed to allow the equilibrium morphology to develop, and characterized by small‐angle X‐ray scattering. Based on the implications of the Balazs model and other work on the wetting behavior of polymer melts with longer surfactants and textured surfaces we expected that the intercalation of the homopolymer matrix material into the modified clay would be promoted. Extensive characterization of both the modified clays as well as the resultant nanocomposites clearly show that the modified clays exhibit a high degree of order, but also that only phase‐separated morphologies are formed in the corresponding nanocomposites. © 2004 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 42: 4075–4083, 2004     

Long‐lived layered silicates‐immobilized 2,6‐bis(imino)pyridyl iron (II) catalysts for hybrid polyethylene nanocomposites by in situ polymerization: Effect of aryl ligand and silicate modification

Heterogeneous‐layered silicate‐immobilized 2,6‐bis(imino)pyridyl iron (II) dichloride/MMAO catalysts, in which the active polymerization species are intercalated within sodium‐ and organomodified‐layered silicate galleries, were prepared for producing hybrid exfoliated polyethylene (PE) nanocomposites by means of in situ polymerization. The inorganic filler was first treated with modified‐methylaluminoxane (MMAO) to produce a supported cocatalyst: MMAO reacts with silicates replacing most of the organic surfactant, thus modifying the original crystallographic clay order. MMAO anchored to the nanoclay was able to activate polymerization iron complexes initiating the polymer growth directly from the filler lamellae interlayer. The polymerization mechanism taking place in between the montmorillonite lamellae separates the layers, thus promoting deagglomeration and effective clay dispersion. Transmission electron microscopy revealed that in situ polymerization by catalytically active iron complexes intercalated within the lower organomodified clay led to fine dispersion and high exfoliation extent. The intercalated clay catalysts displayed a longer polymerization life‐time and brought about ethylene polymerization more efficiently than analogous homogeneous systems. PEs having higher molecular masses were obtained. These benefits resulted to be dependent more on the filler nature than on the ligand environment around the iron metal center and the experimental synthetic route. © 2008 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 47: 548–564, 2009     

Preparation and characterization of organoclays based on an amphoteric surfactant

The uptake of the amphoteric surfactant, cocamidopropyl betaine (CAB) by a sodium montmorillonite clay was studied with respect to concentration and pH. A series of organoclays was prepared in which the basal spacings were found to depend on both parameters. Adjusting the solution pH during preparation influenced the adoption of either 1.8 or 2.0 nm spacing, whereas the 3.9 nm spacing in the same sample was unaffected. The presence of the carboxyl group in the CAB molecule enabled dispersion of the clay at higher pH by which means pure organoclays of high spacing could be obtained, whereas, without dispersing the clay, mixed populations were obtained. The results indicate the optimum parameters for preparing organoclays of desired spacings for use in clay-reinforced nanocomposites.     

Fully exfoliated layered silicate epoxy nanocomposites

Fully exfoliated layered silicate epoxy nanocomposites are reported in this article. The processing route that resulted in these fully exfoliated layered silicate epoxies is based on a combination of high‐shear mixing in the presence of acetone and ultrasonication. Homomogeneous and random dispersion of the individual silicate nanolayers in the epoxy is confirmed through transmission electron microscopy images spanning low to high magnification as well as by X‐ray diffraction. © 2004 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 42: 3981–3986, 2004     

Dispersion of organically modified clays within n-alcohols

A method for formation of polymer-clay nanocomposites involves dispersion of the nanometer silicate layers of clays into a solvent, followed by dispersion into polymers. The dispersion of layered silicates within solvents affects the structure and properties of the nanocomposites. We report the dispersion of organically modified clays, used for formation of nanocomposites with organic polymers, within a range of alcohol solvents. Experiments involved stirring a mixture containing approximately 1 wt% of alkylammonium-modified clays in n-alcohols with general molecular structure RnOH, where n represents the number of carbons of alkyl chains, varying from 2 to 8. The clays precipitated from the dispersion when RnOH solvents with n<5 were used, however, they formed gels for solvents with n5. The increased dispersion was related to the decrease of polarity and hydrogen bonding force within solvents. X-ray diffraction for the dispersed clays indicated that the interlayer spaces (1.8 nm), formed by regular stacking of the silicate layers, expanded to a maximum of 3.0 nm after treatment with RnOH with n5. The interlayer expansion was due to the intercalation of n-alcohol molecules within the interlayer spaces. It is suggested that the alkyl chains of n-alcohols remain parallel to the silicate surface in the intercalate. Preliminary experiments on the influence of these alcohol solvents on the intercalation of polyol (polyether) are also reported.     

Melt blending of ethylene‐vinyl alcohol copolymer/clay nanocomposites: Effect of the clay type and processing conditions

Ethylene‐vinyl alcohol copolymer (EVOH)/clay nanocomposites were prepared via dynamic melt blending. The effect of the processing parameters on blends containing two clay types in different amounts was examined. The blends were characterized with a Brabender plastograph and capillary rheometer, differential scanning calorimetry, dynamic mechanical thermal analysis (DMTA), X‐ray diffraction (XRD), transmission electron microscopy (TEM), and thermogravimetric analysis (TGA). XRD showed advanced EVOH intercalation within the galleries, whereas TEM images indicated exfoliation, thereby complementing the XRD data. A dilution process with EVOH and clay treatment in an ultrasonic bath before melt blending did not add to the intercalation level. Different trends were observed for the EVOHs containing two different clay treatments, one claimed to be treated for EVOH and the other for amine‐cured epoxy. They reflected the differences in the amounts of the strongly interacting polymer for the two nanocomposites. Thermal analysis showed that the melting temperature, crystallization temperature, and heat of fusion of the EVOH matrix sharply decreased with both increasing clay content and processing times. Significantly higher viscosity levels were obtained for the blends in comparison with those of the neat polymer. The DMTA spectra showed higher glass‐transition temperatures for the nanocomposites in comparison with those of the neat EVOH. However, at high clay loadings, the glass‐transition temperature remained constant, presumably because of an adverse plasticizing effect of the low moleculared mass onium ions treating the clays. The storage modulus improved when clay treated for EVOH was used, and it deteriorated when amine‐cured epoxy clay was incorporated, except for the sonicated clay. TGA results showed significant improvements in the blends' thermal stability in comparison with that of the neat EVOH, which, according to TEM, was greater for the intercalated structures rather than for exfoliated ones. © 2002 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 40: 1741–1753, 2002     

Study on intercalation and exfoliation behavior of organoclays in epoxy resin

Intercalation and exfoliation behavior of organoclays in epoxy resin has been studied through XRD and DSC. It was found that the organoclays were easily intercalated by epoxy oligomer to form a stable epoxy/clay intercalated hybrid. Under appropriate conditions the clays were able to be further exfoliated as the epoxy resin was cured; thus, a nanocomposite was obtained. It was also found that the exfoliating ability of the organoclays was basically determined by the nature of the clays and the curing agent used. The exfoliation mechanism is discussed in this paper. © 2000 John Wiley & Sons, Inc. J Polym Sci B: Polym Phys 39: 115–120, 2001     

Poly(1‐butene)/clay nanocomposites: Preparation and properties

The preparation and properties of poly(1‐butene) (PB)/clay nanocomposites are described for the first time. Nanocomposites were prepared with the melt‐intercalation technique, using organically modified clay. The X‐ray diffraction patterns portrayed well‐defined diffraction peaks at higher d‐spacing than pristine clay, confirming the intercalation of polymer in silicate layers. Because PB exhibits time‐dependent polymorphism, the effect of clay on the phase transformation of PB was examined with thermal analysis. The phase transformation from a metastable tetragonal form to a stable hexagonal form was enhanced because of incorporation of layered silicates in the polymer matrix. The nanocomposites exhibited about a 40–140% increase in storage modulus depending on the clay content and significantly lower coefficient of thermal expansion. © 2003 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 41: 1014–1021, 2003