Redox initiated cationic polymerization: Silane‐N‐aryl heteroaromatic onium salt redox couples

In this article, a new route for the synthesis of N‐aryl heteroaromatic onium salts by the direct copper catalyzed arylation of pyridine, substituted pyridines, isoquinoline, and acridine with diaryliodonium salts is described. It was demonstrated that these N‐aryl heteroaromatic onium salts undergo facile platinum or rhodium‐catalyzed reduction by silanes bearing Si? H groups. The reduction of N‐aryl heteroaromatic onium salts generates Brønsted acids. When this redox reaction was carried out in situ in the presence of an appropriate monomer, cationic polymerization was observed. Using this approach, the cationic polymerizations of epoxides, oxetanes, 1,3,5‐trioxane, styrene, and vinyl ethers were carried out. The use of optical pyrometry to monitor the redox initiated cationic polymerizations of some representative multifunctional monomers is described. © 2010 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem, 2010     

Redox initiated cationic polymerization: Reduction of diaryliodonium salts by 9‐BBN

Diaryliodonium salts undergo facile reduction by the dialkylborane, 9‐BBN. The combination of these two reagents constitutes a redox couple that can be employed as a convenient and versatile initiator system for the cationic polymerizations of styrenic monomers, vinyl ethers and the ring‐opening polymerizations of cyclic ethers and acetals including; epoxides, oxetanes, tetrahydrofuran, and 1,3,5‐trioxane. The polymerizations of these monomers can be carried out in either neat monomer or under solution conditions. Typically, the redox cationic polymerizations of the above monomers are rapid and exothermic. Optical pyrometry (infrared thermography) was employed as a convenient method with which to monitor and optimize the aforementioned redox initiated cationic polymerizations. Studies of the effects of variations in the structure and concentrations of the diaryliodonium salt and 9‐BBN on the polymerizations of various monomers were carried out. A mechanism for the redox cationic initiation of the polymerizations was proposed. © 2009 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 47: 5639–5651, 2009     

Redox initiated cationic polymerization of oxetanes

3,3‐Disubstituted oxetane monomers were found to undergo rapid, exothermic redox initiated cationic ring‐opening polymerization in the presence of a diaryliodonium or triarylsulfonium salt oxidizing agent and a hydrosilane reducing agent. The redox reaction requires a noble metal complex as a catalyst and several potential catalysts were evaluated. The palladium complex, Cl₂(COD)Pd^II, was observed to provide good shelf life stability while, at the same time, affording high reactivity in the presence of a variety of hydrosilane reducing agents. A range of structurally diverse oxetane monomers undergo polymerization under redox cationic conditions. When a small amount of an alkylated epoxide was added as a “kick‐start” accelerator to these same oxetanes, the redox initiated cationic polymerizations were extraordinarily rapid owing to the marked reduction in the induction period. A mechanistic interpretation of these results is offered. © 2015 Wiley Periodicals, Inc. J. Polym. Sci., Part A: Polym. Chem. 2015 , 53, 1854–1861     

Redox initiated cationic polymerization: The unique behavior of alkyl glycidyl ethers

Redox systems composed of a diaryliodonium or a triarylsulfonium salt together with a silane bearing Si? H groups were used for the in situ generation of strong Brønsted acids at room temperature in the presence of alkyl glycidyl ether monomers. Secondary oxiranium intermediates are generated with lifetimes from minutes to hours at room temperature. These systems undergo rapid, exothermic cationic chain polymerization when the temperature is raised. Metastable monomer‐redox initiator systems were also observed to undergo frontal polymerizations when a localized heat source is applied to the sample. The application of these delayed cationic ring‐opening polymerization systems for the development of one‐component structural adhesives that undergo rapid thermosetting at low temperatures are discussed. © 2011 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem, 2011     

Dual photo‐ and thermally initiated cationic polymerization of epoxy monomers

Selective inhibition of the photoinitiated cationic ring‐opening polymerization of epoxides by dialkyl sulfides has provided dual systems that can be “activated” by UV irradiation and then subsequently be polymerized by the application of heat. It is proposed that dialkyl sulfides terminate the initial or growing polyether chains at an early stage to form stable trialkylsulfonium salts. These systems are dormant at room temperature but on thermolysis, the sulfonium salts are capable of reinitiating ring‐opening polymerization. These dual photo‐ and thermal cure systems have potential applications in adhesives, potting resins, and composites. © 2006 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 44: 6750–6764, 2006     

Redox Intitiated Cationic Polymerization

Two novel redox initiator systems have been developed for carrying out the cationic polymerizations of vinyl and heterocyclic monomers. The initiators are based on various onium salts as the oxidant together with an alkylborane or an organosilane as the reducing agent. Using both redox cationic initiator systems, the polymerizations of a wide variety of monomers can be carried out at or below room temperature in the presence or absence of unreactive solvents. Also described in this communication is the novel use of a two-component redox system in which the reducing agent, a silane, is delivered to the monomer sample in the vapor state. Optical pyrometry (infrared thermography) was employed as a convenient method with which to monitor the polymerizations in real-time. A study of the effects of variations in the structures of the onium salt, the silane and the type of noble metal catalyst were carried out. The use of these initiator systems for carrying out commercially attractive crosslinking polymerizations for coatings, composites and electronic encapsulations is discussed.     

A new visible light sensitive photoinitiator system for the cationic polymerization of epoxides

This communication reports the development of an efficient three‐component visible light sensitive photoinitiator system for the cationic ring‐opening photopolymerization of epoxide monomers and epoxide functional oligomers. The photoinitiator system consists of camphorquinone in combination with a benzyl alcohol to generate free radicals by the absorption of visible light. Subsequently, the radicals participate in the free radical chain induced decomposition of a diaryliodonium salt. The resulting strong Brønsted acid derived from this process catalyzes the cationic ring‐opening polymerization of a variety of epoxide substrates. © 2008 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 47: 866–875, 2009     

Synergistic interaction of epoxides and N‐vinylcarbazole during photoinitiated cationic polymerization

A kinetic study was conducted of the independent photoinitiated cationic polymerization of a number of epoxide monomers and mixtures of these monomers with N‐vinylcarbazole. The results show that these two different classes of monomers undergo complex synergistic interactions with one another during polymerization. It was demonstrated that N‐vinylcarbazole as well as other carbazoles are efficient photosensitizers for the photolysis of both diaryliodonium and triarylsulfonium salt photoinitiators. In the presence of large amounts of N‐vinylcarbazole, the rates of the cationic ring‐opening photopolymerization of epoxides are markedly accelerated. This effect has been ascribed to a photoinitiated free‐radical chain reaction that results in the oxidation of monomeric and polymeric N‐vinylcarbazole radicals by the onium salt photoinitiators to generate cations. These cations can initiate the ring‐opening polymerization of the epoxides, leading to the production of copolymers. © 2000 John Wiley & Sons, Inc. J Polym Sci A: Polym Chem 38: 3697–3709, 2000     

Ring‐opening polymerization of 1,3‐benzoxazines by p‐toluenesulfonates as thermally latent initiators

p‐Toluenesulfonic acid (TsOH) and several alkyl p‐toluenesulfonates, that is, methyl p‐toluenesulfonate (TsOMe), cyclohexyl p‐toluenesulfonate (TsOCH), and neopentyl p‐toluenesulfonate (TsONP), were evaluated as initiators for the ring‐opening polymerization of benzoxazines. TsOH and TsOMe were highly efficient initiators that induced the polymerization at 60 and 80 °C, respectively. In contrast, TsOCH and TsONP did not initiate the polymerization below 100 °C, while they induced the polymerization at elevated temperatures, 120 and 150 °C, respectively. When TsOCH was used as an initiator, the corresponding polymerization rate was comparable to that observed for the polymerization with using TsOH as an initiator. These results suggested that neutral TsOCH and TsONP can be regarded as “thermally latent initiators,” which underwent the thermal dissociation at the elevated temperatures to generate the corresponding alkyl cations and/or TsOH as the initiators of the polymerization. © 2011 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem, 2011     

Resorcinol‐based benzoxazine with low polymerization temperature

The industrial applications of benzoxazines are limited due to their high curing temperatures. This drawback can be overcome by more reactive precursor compared to conventional benzoxazines or by application of efficient initiators. We report the synthesis of a new resorcinol‐based benzoxazine and its cationic polymerization with thermolatent super acids, namely organic sulfonium hexafluoroantimonates. This combination of a reactive precursor and an efficient initiator results in a curing temperature below 100 °C (differential scanning calorimetry onset) which is up to now one of the lowest polymerization temperatures for benzoxazine systems. Furthermore, the thermal stability of the formed polybenzoxazine has not been influenced by the applied initiators. © 2014 Wiley Periodicals, Inc. J. Polym. Sci., Part A: Polym. Chem. 2014 , 52, 1693–1699     

Reactivity of oxetane monomers in photoinitiated cationic polymerization

Studies of the onium salt photoinitiated cationic ring‐opening polymerizations of various 3,3‐disubstituted oxetane monomers have been conducted with real‐time infrared spectroscopy and optical pyrometry. The polymerizations of these monomers are typified by an extended induction period that has been attributed to the presence of a long‐lived tertiary oxonium ion intermediate formed by the reaction of the initially formed secondary oxonium ion with the cyclic ether monomer. Because the extended induction period in the photopolymerization of these monomers renders oxetane monomers of limited value for many applications, methods have been sought for its minimization or elimination. Three general methods have been found effective in markedly shortening the induction period: (1) carrying out the photopolymerizations at higher temperatures, (2) copolymerizing with more reactive epoxide monomers, and (3) using free‐radical photoinitiators as synergists. © 2005 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 43: 3205–3220, 2005     

Tetrafunctional initiators for cationic polymerization of olefins

3,3′,5,5′‐Tetrakis(2‐chloro‐2‐propyl)biphenyl (biphenyl tetracumyl chloride, BPTCC) and 1,3‐bis[3,5‐bis(2‐chloro‐2‐propyl)phenoxy]propane (diphenoxypropane tetracumyl chloride, DPPTCC) were synthesized as initiators for quasiliving cationic polymerization of isobutylene (IB). In the synthesis of BPTCC, tetrafunctionality was achieved via the coupling of dimethyl 5‐bromoisophthalate (DMBI) using nickel dibromide bis(triphenylphosphine) and zinc in the presence of a base; in the synthesis of DPPTCC, two equivalents of dimethyl 5‐hydroxyisophthalate were linked via reaction with 1,3‐dibromopropane in the presence of potassium carbonate. Both initiators were used to initiate the polymerization of IB under quasiliving cationic polymerization conditions. PIB initiated from BPTCC revealed a chain end/molecule value (as determined by ¹H‐NMR) of 3.85, verifying the nearly exclusive production of 4‐arm polyisobutylene (PIB). GPC analysis revealed a narrow peak representing the target four‐arm PIB, with a slight shoulder at high elution volumes (low molecular weights). GPC analysis of the PIB initiated by DPPTCC revealed multimodal distributions, suggesting the formation of two‐, three‐, and four‐arm star polymers during the polymerization. This behavior was attributed to Friedel–Crafts alkylation of the initiator core after the addition of one IB unit, which was activated by the electron‐donating oxytrimethyleneoxy linking moiety. © 2004 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 42: 5942–5953, 2004     

Infrared thermography analysis of the thermally latent polymerization of 3‐ethyl‐3‐phenoxymethyloxetane

Infrared thermography was employed to analyze multiple batches of the thermally latent polymerization of 3‐ethyl‐3‐phenoxymethyloxetane at once. The temperature changes in the polymerization depended on the polymerization rates. That is, a fast polymerization was exothermic, increasing the temporal temperature of the polymerization by approximately 130 °C within a few minutes. Infrared thermography, which can analyze multiple samples instantaneously, proved effective as a screening method for thermally latent curing systems. Exothermicity in the crosslinking polymerization of 1,4‐bis(3‐ethyloxetanylmethoxy)benzene was also analyzed by infrared thermography. © 2006 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 44: 5519–5524, 2006     

Photoinitiated cationic polymerization of monofunctional benzoxazine

The photoinitiated ring‐opening cationic polymerization of a monofunctional benzoxazine, 3‐phenyl‐3,4‐dihydro‐2H‐1,3‐benzoxazine, with onium salts such as diphenyliodonium hexafluorophosphate and triphenylsulfonium hexafluorophosphate as initiators was examined. The structures of the polymers thus formed were complex and related to the ring‐opening process of the protonated monomer either at the oxygen or nitrogen atoms. The phenolic mechanism also contributed, but its influence decreased with decreasing monomer concentration. Thermal properties of the polymers were also investigated by differential scanning calorimetry and thermogravimetric analysis. © 2003 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 41: 3320–3328, 2003     

Synthesis of poly(tetrahydrofuran)‐b‐polystyrene block copolymers from dual initiators for cationic ring‐opening polymerization and atom transfer radical polymerization

A dual initiator (4‐hydroxy‐butyl‐2‐bromoisobutyrate), that is, a molecule containing two functional groups capable of initiating two polymerizations occurring by different mechanisms, has been prepared. It has been used for the sequential two‐step synthesis of well‐defined block copolymers of polystyrene (PS) and poly(tetrahydrofuran) (PTHF) by atom transfer radical polymerization (ATRP) and cationic ring‐opening polymerization (CROP). This dual initiator contains a bromoisobutyrate group, which is an efficient initiator for the ATRP of styrene in combination with the Cu(0)/Cu(II)/N,N,N′,N″,N″‐pentamethyldiethylenetriamine catalyst system. In this way, PS with hydroxyl groups (PS‐OH) is formed. The in situ reaction of the hydroxyl groups originating from the dual initiator with trifluoromethane sulfonic anhydride gives a triflate ester initiating group for the CROP of tetrahydrofuran (THF), leading to PTHF with a tertiary bromide end group (PTHF‐Br). PS‐OH and PTHF‐Br homopolymers have been applied as macroinitiators for the CROP of THF and the ATRP of styrene, respectively. PS‐OH, used as a macroinitiator, results in a mixture of the block copolymer and remaining macroinitiator. With PTHF‐Br as a macroinitiator for the ATRP of styrene, well‐defined PTHF‐b‐PS block copolymers can be prepared. The efficiency of PS‐OH or PTHF‐Br as a macroinitiator has been investigated with matrix‐assisted laser desorption/ionization time‐of‐flight spectroscopy, gel permeation chromatography, and NMR. © 2003 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 41: 3206–3217, 2003     

Novel analytical method for the crosslinking process: Infrared thermographic analysis of the thermally latent cationic polymerization of a spiroorthoester and a bifunctional oxetane for the construction of a low‐shrinkage curing system

Thermal behaviors were monitored by infrared thermographic analysis in the copolymerization of a spiroorthoester and a bifunctional oxetane with thermally latent initiators [benzyl tetrahydrothiophenium hexafluoroantimonate (BTHT) and benzyl 4‐hydroxyphenyl methyl sulfonium hexafluoroantimonate (BPMS)]. The copolymerization with BPMS increased the temperature during the copolymerization more than that with BTHT, whereas the exothermicities were lowered with the increase in the initial feed ratio of the spiroorthocarbonate monomer. The high exothermicity in the copolymerization with BPMS is ascribable to the faster propagation of the oxetane monomer with a high heat of polymerization, and this is supported by model reactions and computational calculation. © 2007 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 45: 2820–2826, 2007     

Effect of oligo(spiroorthocarbonate)s on the volume shrinkage of epoxides during crosslinking by sulfonium salt‐initiated cationic polymerization of epoxides

Oligo(spiroorthocarbonate)s 1 , which were synthesized by the polycondensation of pentaerythritol derivatives with tetraethylorthocarbonate, were employed as comonomers in the cationic polymerization of epoxide initiated by sulfonium salt. In the copolymerization, the spiroorthocarbonate moiety of 1 underwent double ring‐opening reaction, leading to the efficient diminution of the volume shrinkage upon the copolymerization. Thermal properties of the resulting networked polymers were evaluated by TGA. © 2019 Wiley Periodicals, Inc. J. Polym. Sci., Part A: Polym. Chem. 2019, 57, 1564–1568