Nylon‐6 nanocomposites,study of the influence of the nanofiller nature on morphology and material properties

In this article we investigated the influence of various nanofilllers' aspect ratio, chemical nature, and organic modification on some selected nylon‐6 properties, such as crystallinity, thermal and mechanical resistance, and fire behavior. Materials were prepared by twin‐screw extrusion and characterized by means of scanning and transmission electron microscopy, X‐ray diffraction, thermogravimetric analysis, tensile tests, and cone calorimeter. Fillers characteristics were found to influence at different extents the material final properties. © 2009 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 47: 1935–1948, 2009     

Influence of the compatibilizer polarity and molar mass on the morphology and the gas barrier properties of polyethylene/clay nanocomposites

In this study, different modified polyethylenes with different molar masses and different modification rates were examined as compatibilizers to prepare high density polyethylene/organoclay nanocomposites. Nanocomposites having 5 wt % organo-modified clay and 20 wt % interfacial agent were prepared by melt blending. The effect of compatibilizer molar mass and polarity was investigated on the clay dispersion and on the gas barrier properties. It was observed that the amount of large and dense fillers aggregates was considerably reduced by introduction of an interfacial agent. The nanocomposite final morphology was governed by a diffusion/shear mechanism. A high degree of clay delamination was obtained with the high molar mass compatibilizers, whereas highly swollen clay aggregates resulted from the incorporation of the low molar mass interfacial agents. In the investigated nanocomposites series, the barrier properties could not be directly related to the clay dispersion state but resulted also from the matrix/clay interfacial interactions. A gas transport mechanism based on these both parameters was proposed to explain the barrier properties evolution in these low polar nanocomposites series. © 2008 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 46: 2593–2604, 2008     

Nanocomposites of polyamide‐11 and carbon nanostructures: Development of microstructure and ultimate properties following solution processing

There is growing interest in the incorporation of nanoparticles into engineering polymers to improve various functional properties. However, ultimate properties of nanocomposites are affected by a large number of factors including the microstructural distributions that are generated during processing. In this work, polyamide‐11 (PA‐11) (also known as nylon‐11) nanocomposites are generated with carbon nanostructures employing a solution crystallization technique at multiple polymer and nanoparticle concentrations, followed by drying, molding, uniaxial stretching and the analysis of the microstructural distributions and tensile properties of the nanocomposites. The morphology of crystals of PA‐11 encapsulating the nanoparticles changed from nano‐hybrid shish‐kebabs at low polymer concentration (0.02 wt % PA‐11 in solvent) to spherulites at high polymer concentration (10 wt % PA‐11 in solvent). The drawing down of nanocomposite films at draw ratios ranging from 2 to 5 at 100 °C resulted in a shift of the PA‐11 polymorph from the generally‐encountered α phase to the technologically interesting γ phase (which is the crystal phase attributed to the piezoelectric and pyroelectric properties of PA‐11). The drawing down also increased of the tensile modulus and yield stress of the nanocomposite films. In contrast, the α phase was conserved at a drawdown temperature of 150 °C, which was attributed to the resulting smaller normal force, i.e., the normal stress difference and the higher temperature allowing the partial relaxation of some of the macromolecules. These findings illustrate how PA‐11 can be structured in the presence of carbon nanotubes and nanofibers to achieve enhanced functionality, which could broaden the application areas and utility of this polymer. © 2011 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 49: 1311–1321, 2011     

Compatibilization level effects on the structure and mechanical properties of rubber‐modified polyamide‐6/clay nanocomposites

Exfoliated polyamide‐6 (PA6)/organically modified montmorillonite clay (OMMT) nanocomposites (PNs) were modified with partially maleinized styrene–ethylene/butadiene–styrene triblock copolymers (SEBS) at three maleinization levels in an attempt to link in these materials high toughness with appropriate small‐strain and fracture tensile properties. OMMT stayed only in the PA6 matrix, and no preferential location in the matrix/rubber interphase was observed. The increased dispersed phase size upon the addition of OMMT was attributed to interactions between maleic anhydride (MA) functionalized SEBS and the surfactant of OMMT. The rubber particle size generally decreased when the MA content of SEBS increased, and this indicated compatibilization. The subsequent good adhesion led to tough nanocomposites across a wide range of both strain rates and fracture modes. As the critical interparticle distance (τ_c) decreased with the MA content, and the other parameters that could influence the surface‐to‐surface mean interparticle distance did not change, it is proposed that in these PNs higher adhesion leads to a smaller τ_c value. Finally, the presence in the matrix of a nanostructured clay makes the rubber content necessary for the toughness jump to increase and τ_c to decrease. © 2005 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 43: 3611–3620, 2005     

Morphology and gas barrier properties of polyethylene‐based nanocomposites

Nanocomposites were processed by melt blending two reference matrices, a metallocene polyethylene and a low density maleic anhydride‐grafted polyethylene with an organo‐modified montmorillonite. It was shown that the introduction of a maleated polyethylene compatibilizer was required to improve the clay nanoplatelet dispersion in the metallocene polyethylene‐based nanocomposites. Increasing the montmorillonite content led to a significant increase of the barrier properties. Interfacial agents such as oxidized paraffins were shown to be more effective to reduce the gas permeability than maleated polyethylene and the dependence of the gas transport properties was discussed not only as a function of the clay dispersion but also as a function of the clay/compatibilizer and compatibilizer/matrix interactions. © 2005 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 44: 431–440, 2006     

Bio‐based nanocomposites from functionalized plant oils and layered silicate

Some discovery work was done on the synthesis of clay nanocomposites based on renewable plant oils. Functionalized triglycerides, such as acrylated epoxidized soybean oil, maleinized acrylated epoxidized soybean oil, and soybean oil pentaerythritol maleates, combined with styrene were used as the polymer matrix. The miscibility of these monomers and clay organomodifier was assessed by solubility parameters. The formation of nanocomposites was confirmed by both X‐ray data and transmission electron microscopy. The morphology showed a mix of intercalated and partially exfoliated sheets. The flexural modulus increased 30% at only 4 vol % clay content, but there was no significant effect on flexural strength, glass‐transition temperature, and thermal stability. Property enhancement was related to the degree of exfoliation that depends on both the polarity and flexibility of the monomers. © 2004 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 42: 1441–1450, 2004     

Layered silicate/epoxy nanocomposites: synthesis,characterization and properties

Novel epoxy‐clay nanocomposites have been prepared by epoxy and organoclays. Polyoxypropylene triamine (Jeffamine T‐403), primary polyethertriamine (Jeffamine T‐5000) and three types of polyoxypropylene diamine (Jeffamine D‐230, D‐400, D‐2000) with different molecular weight were used to treat Na‐montmorillonite (MMT) to form organoclays. The preparation involves the ion exchange of Na⁺ in MMT with the organic ammonium group in Jeffamine compounds. X‐ray diffraction (XRD) confirms the intercalation of these organic moieties to form Jeffamine‐MMT intercalates. Jeffamine D‐230 was used as a swelling agent for the organoclay and curing agent. It was established that the d₀₀₁ spacing of MMT in epoxy‐clay nanocomposites depends on the silicate modification. Although XRD data did not show any apparent order of the clay layers in the T5000‐MMT/epoxy nanocomposite, transmission electron microscopy (TEM) revealed the presence of multiplets with an average size of 5 nm and the average spacing between multiplets falls in the range of 100 Å. The multiplets clustered into mineral rich domains with an average size of 140 nm. Scanning electron microscopy (SEM) reveals the absence of mineral aggregate. Nanocomposites exhibit significant increase in thermal stability in comparison to the original epoxy. The effect of the organoclay on the hardness and toughness properties of crosslinked polymer matrix was studied. The hardness of all the resulting materials was enhanced with the inclusion of organoclay. A three‐fold increase in the energy required for breaking the test specimen was found for T5000‐MMT/epoxy containing 7 wt% of organoclay as compared to that of pure epoxy. Copyright © 2004 John Wiley & Sons, Ltd.     

Influence of α‐ZrP fillers and process conditions on the morphology and the gas barrier properties of filled polyamide 6 films

Composite films based on polyamide 6 and lamellar unmodified α‐ZrP nanofillers have been prepared for low filler amounts (less than 2 wt %) using cast process or blowing process. Whatever be the filler content and the film process conditions, the lamellar nanofillers were not intercalated by the polymer chains and microcomposites were obtained. On the other hand, the matrix crystalline structure highly depended on the presence of fillers and on the film process conditions. The nature of the crystalline phase and its orientation were shown to play a major role on the film barrier properties to helium. For instance, the presence of γ crystalline phase associated to a specific orientation of the crystalline lamellae parallel to the film surface could significantly contribute to enhance barrier properties. This specific morphology was favored by the presence of α‐ZrP in the formulation but depended also on the process conditions. © 2008 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 46: 1734–1746, 2008     

Effect of interaction between poly(ethylene terephthalate) and carbon nanotubes on the morphology and properties of their nanocomposites

Poly(ethylene terephthalate) (PET) nanocomposites were prepared by melt‐extruding mixtures of PET and functionalized multiwalled carbon nanotubes (MWNTs) with some interaction with PET molecules. For the functionalization of MWNTs, benzyl isocyanate and phenyl isocyanate with different molecular flexibility were employed on the surface of the MWNTs via chemical modification, respectively. The reaction for functionalization of MWNTs was confirmed by FTIR and transmission electron microscopy (TEM) measurements. TEM observations indicated that both benzyl and phenyl isocyanate groups covered the surface of the MWNTs after functionalization. The PET nanocomposites containing isocyanate groups showed improved mechanical properties, including the tensile strength and tensile modulus, compared with those with pristine and acid‐treated nanotubes. These improvements were ascribed to π–π interactions between the aromatic rings of PET molecules and the isocyanate group in MWNTs. The functionalized MWNTs showed a better dispersion of carbon nanotubes in the matrix polymer and a different fractured cross‐section morphology in scanning electron microscope measurements relative to the pristine MWNTs. The crystallinity of the functionalized MWNT‐PET nanocomposites was significantly higher than that of the pristine and acid‐treated MWNTs. FTIR results indicated that the presence of carbon nanotubes induced trans‐conformation of PET chains, and trans conformation was particularly dominant in PET composites incorporating MWNT‐phenyl. © 2008 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 46: 900–910, 2008     

Physical properties of poly(ε‐caprolactone) layered silicate nanocomposites prepared by controlled grafting polymerization

Poly(ε‐caprolactone) (PCL) chains grafted onto montmorillonite modified by a mixture of nonfunctional ammonium salts and ammonium‐bearing hydroxyl groups were prepared. The clay content was fixed to 3 wt %, whereas the hydroxyl functionality was 25, 50, 75, and 100%, obtaining an intercalated or exfoliated system. The transport properties of water and dichloromethane vapors and the mechanical properties were investigated. The mechanical and dynamic mechanical analyses showed improvement of the nanocomposite elastic modulus in a wide temperature range. Interestingly, for the higher hydroxyl contents (50, 75, and 100%), the decrease of modulus at higher temperature, due to the PCL crystalline melting, did not lead to the loss of mechanical consistence of the samples. Consequently, they revealed a measurable modulus up to 120 °C, a much higher temperature with respect to pure PCL. Water sorption was investigated in the entire activity range, and a lower sorption was observed on increasing the hydroxyl content, up to the sample with 100% hydroxyl content, which turned to be completely impermeable, even in liquid water. The sample with 75% hydroxyl content showed a threshold activity (a = 0.4) below which it was impermeable to water vapor. Also, the diffusion parameters decreased when the hydroxyl content increased, up to the 100% sample, which showed zero diffusion. The diffusion parameters of an organic vapor, dichloromethane, also exhibited a decreasing value on increasing the hydroxyl content in the nanocomposites. © 2004 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 42: 1466–1475, 2004     

Mechanical and thermal properties of attapulgite clay reinforced polymethylmethacrylate nanocomposites

To investigate the dispersion and nanofillers' interaction of rod‐like silicates (attapulgite, ATT) in the polymethylmethacrylate (PMMA) matrix, a novel in situ modification of ATT by toluene‐2,4‐di‐isocyanate (TDI) using mechanical mixing was exploited, which resulted in homogeneous dispersion and rod‐like texture of ATT nanorods. As a consequence, organo‐modified ATT/PMMA nanocomposites were prepared, which provided prominent improvements in strength, toughness, and thermal stability. High grafting efficiency of TDI on ATT surface was confirmed by FTIR spectra and SEM observations. The uniform dispersion of in situ TDI modified ATT nanorods in the PMMA which was clearly visible in the TEM micrographs, influenced the mechanical and thermal properties of the nanocomposites. The fibrous nanoparticles significantly confined the segmental motion, causing a 13.20°C increase in the glass transition temperature of 2 wt% in situ TDI modified ATT/PMMA nanocomposites. But at higher loadings little or no differences were observed for the reinforcement benefits provided by the in situ TDI modified ATT clay. By comparison, pre‐treated ATT clay severely fractured during mechanical mixing and showed little reinforcement benefits. Copyright © 2010 John Wiley & Sons, Ltd.     

Effect of process variables on mechanical properties of polyurethane/clay nanocomposites

This paper addresses the effects of operating variables on mechanical properties of polyurethane/clay nanocomposites including tensile strength, abrasion resistance, and hardness. The variables were prepolymer type, clay cation, clay content, and prepolymer–clay mixing time. The experiments were carried out based on the design of experiments using Taguchi methods. The nanocomposites were synthesized via in situ polymerization starting from two different types of prepolymers (polyether‐ and polyester‐types of polyol reacted with toluene diisocyanate), and methylene‐bis‐ortho‐chloroanilline (MOCA) as a chain extender/hardener. Montmorillonite with three types of cation (Na⁺, alkyl ammonium ion, and MOCA) were examined. Among the parameters studied, prepolymer type and clay cation have the most significant effects on mechanical properties. Polyester nanocomposites showed larger improvements in mechanical properties compared to polyether materials due to higher shear forces exerted by polymer matrix on clay aggregates during polymer–clay mixing. The original MMT with Na⁺ cation results in weak improvements in mechanical properties compared to organoclays. It is observed that the stress and elongation at break, and abrasion resistance of the nanocomposite samples can be optimized with 1.5% of clay loading. The morphology and chemical structure of the optimum sample were examined by X‐ray diffraction and FT‐IR spectroscopy, respectively. Copyright © 2009 John Wiley & Sons, Ltd.     

X‐ray powder diffraction of polymer/layered silicate nanocomposites: Model and practice

X‐ray powder diffraction in reflection (Bragg–Brentano parafocusing geometry) is extensively used to characterize the structure of polymer/layered silicate nanocomposites (PLSNs). The large basal spacings (d₀₀₁ > 2.0 nm) necessitates the collection of data at scattering angles (2θ) of less than 10°. The calculation of an ideal scattering profile for PLSNs provides an avenue to ascertain the influence of experimental parameters and the arrangement, organization, concentration, and composition of constituents on the experimentally observed pattern. This enables better experimental technique, more complete utilization of the scattering data, insight into inconsistencies between scattering and microscopy, and minimization of incorrect interpretation or overinterpretation of data. Because of the strong θ dependence of theoretical and experimental factors at low values of 2θ, careful sample preparation and data evaluation are necessary and should be complemented by microscopic observations, especially for PLSNs with low volume fractions of organically‐modified layered silicates (OLS) that are suspected of having exfoliated morphologies. X‐ray powder diffraction in reflection alone is insufficient to completely characterize and ascribe PLSN morphology. © 2002 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 40: 1590–1600, 2002     

Equations of state for polyamide‐6 and its nanocomposites. II. Effects of clay

The pressure‐volume‐temperature (PVT) dependencies of polyamide‐6 and its nanocomposites (polymeric nanocomposites) were measured at temperatures T = 300–600 K and pressures P = 0.1–190 MPa, thus spanning the range of molten and “solid” phases. The Simha‐Somcynsky (S‐S) cell‐hole equation of state (EOS) was used for describing the molten region. At T_g(P) ≤ T ≤ T_m(P), the “solid” phase is a mixture of the liquid polyamide‐6 with dispersion of crystals. Accordingly, the PVT behavior in this region was described as a combination of the S‐S EOS for the liquid phase and the Midha‐Nanda‐Simha‐Jain (MNSJ) EOS for the crystalline one. These two theories based on different models yielded two sets of the characteristic reducing parameters, P^*, T^*, V^* and the segmental molecular weight, M_s. Incorporation of 2 and 5 wt % clay increased P^* and reduced T^* and V^*, but the effects were small. Fitting the combination of S‐S and MNSJ EOS' to isobaric “solid” phase data yielded the total crystallinity, X_cryst, and the correcting excess specific volume, ΔV_m,c. Both parameters were sensitive to pressure, P, and the clay content, w—the former increased with P and w, whereas the latter decreased. The raw PVT data were numerically differentiated to obtain the thermal expansion and compressibility coefficients, α and κ, respectively. At T < T_m, addition of clay reduced their relative magnitude, whereas at T > T_m, the opposite effect was observed, most likely owing to the excess of intercalant in the polymeric nanocomposites samples. © 2009 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 47: 966–980, 2009     

Melt‐extensional properties and orientation behaviors of polypropylene‐layered silicate nanocomposites

Polypropylene‐layered silicate nanocomposites consisting of three components—pure polypropylene, maleated polypropylene, and organically modified silicate—were prepared by the melt‐intercalation method to investigate melt‐extensional properties such as melt strength, neck‐in test, and orientation behavior. The nanocomposites showed an enhanced tensile modulus, enhanced storage modulus, much enhanced melt tension, and reduced neck‐in during the melt processing as compared with neat polymer. The uniaxial drawing induced the silicate surface to align parallel to the sheet surface. The c and a* axes of the polypropylene crystals were bimodally oriented to the flow direction, and the b axes were oriented to the thickness direction. The bimodal orientation of the polypropylene crystal was enhanced with the concentration of silicates. © 2004 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 43: 158–167, 2005     

Microstructure and properties of styrene‐butadiene rubber based nanocomposites prepared from an aminosilane modified synthetic lamellar nanofiller

In this work, a novel nanocomposite series based on styrene‐butadiene rubber (SBR latex) and alpha‐zirconium phosphate(α‐ZrP) lamellar nanofillers is successfully prepared. The α‐ZrP lamellar filler is modified at the cation exchange capacity by γ‐aminopropyltrimethoxysilane and the filler surface modification is first discussed. A significant improvement of the mechanical properties is obtained by using the surface modified nanofillers. However, no modification of the gas barrier properties is observed. The impact of addition of bis(triethoxysilylpropyl)tetrasulfide (TESPT) as coupling agent in the system is discussed on the nanofiller dispersion state and on the filler–matrix interfacial bonding. Simultaneous use of modified nanofillers and TESPT coupling agent is found out with extraordinary reinforcing effects on both mechanical and gas barrier properties and the key factors at the origin of the improvement of these properties are identified. © 2013 Wiley Periodicals, Inc. J. Polym. Sci., Part B: Polym. Phys. 2013 , 51, 1051–1059     

Polypropylene/layered double hydroxide nanocomposites: Synergistic effect of designed filler modification and compatibilizing agent on the morphology,thermal, and mechanical properties

This work addresses the optimization of the morphology, thermal, and mechanical properties of polypropylene/layered double hydroxide (LDH) nanocomposites. For this, the nanofillers were modified by a calcination rehydration process using two surfactants, sodium dodecylsulfate (SDS) and sodium dodecylbenzenesulfonate, respectively. The nanofillers were characterized at each step of the modification process by thermal gravimetry, X‐ray diffraction, and Infra red spectroscopy. Furthermore, the impact of anionic modifiers on the filler surface energy and on the interactions toward water was analyzed. Polypropylene (PP)/LDH nanocomposites were then prepared by a melt intercalation process and a high molar mass maleic anhydride functionalized polypropylene (PPgMA) was introduced as a compatibilizer. The dispersion of LDH in the PP matrix was characterized and the thermal and mechanical properties of the corresponding nanocomposites were determined and discussed as a function of the filler modification, of the nanocomposite morphology, and of the filler/matrix interfacial properties. The nanocomposites prepared from SDS modified LDH and PPgMA exhibited superior properties thanks to an optimized filler dispersion state and improved interfacial interactions. © 2015 Wiley Periodicals, Inc. J. Polym. Sci., Part B: Polym. Phys. 2015 , 53, 782–794     

Effect of a post‐annealing process on microstructure and mechanical properties of high‐density polyethylene/silica nanocomposites

High‐density polyethylene (HDPE) and nanosilica nanocomposites were prepared for SiO₂ content up to 15 wt%. Microstructural characterization evidenced a homogenous distribution of silica aggregates with a mean size increasing with the filler content finally resulting in a rheological percolation between 7.5 and 10 wt%. Nanoparticles did not induce any significant impact on the matrix crystallinity but led to a real improvement on elastic properties accompanied with a large embrittlement above the percolation threshold. The effect of annealing near HDPE melting temperature was studied. Differential scanning calorimetry, X‐ray diffraction, and small‐angle X‐ray scattering analyses showed a significant change in the HDPE microstructure after annealing at 125°C. A large increase in the crystallinity (from 68 to 76%) and a clear improvement of Young's modulus (by 55%) were observed prior to polymer degradation. A valuable impact of silica particles on thermal stability was also obvious regarding the evolution of elastic properties for extended exposure times (850–1,200 h). © 2019 Wiley Periodicals, Inc. J. Polym. Sci., Part B: Polym. Phys. 2019 , 57, 535–546     

Structure and properties of polyamide‐6/vermiculite nanocomposites prepared by direct melt compounding

Polyamide‐6 (PA6)/vermiculite nanocomposites were fabricated through the direct melt compounding of maleic anhydride‐modified vermiculite (MAV) with PA6 in a twin‐screw extruder followed by injection molding. The structure and morphology of the nanocomposites were determined by X‐ray diffraction and scanning and transmission electron microscopy techniques. The results revealed the formation of intercalated and exfoliated vermiculite platelets in the PA6 matrix. Tensile measurement showed that the tensile modulus and strength of the nanocomposites tended to increase with increasing vermiculite content. The thermal properties of the nanocomposites were determined by dynamic mechanical analysis, differential scanning calorimetry, and thermogravimetry measurements. The storage modulus of the PA6–MAV nanocomposites increased to almost twice that of the neat PA6. The thermal stability of the nanocomposites increased dramatically, and this was associated with the addition of vermiculite. The effect of the addition of maleic anhydride on the formation of the PA6–vermiculite nanocomposites was examined. © 2002 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 40: 2860–2870, 2002     

Nanostructure and properties of polysiloxane‐layered silicate nanocomposites

The relationship between nanostructure and properties in polysiloxane layered silicate nanocomposites is presented. Solvent uptake (swelling) in dispersed nanocomposites was dramatically decreased as compared to conventional composites, though intercalated nanocomposites and immiscible hybrids exhibited more conventional behavior. The swelling behavior is correlated to the amount of bound polymer (bound rubber) in the nanocomposites. Thermal analysis of the bound polymer chains showed an increase and broadening of the glass‐transition temperature and loss of the crystallization transition. Both modulus and solvent uptake could be related to the amount of bound polymer formed in the system. © 2000 John Wiley & Sons, Inc. J Polym Sci B: Polym Phys 38: 1595–1604, 2000