Interlocking layer structures formed in spin‐cast polymer blend films by surface segregation and self‐stratification

Surface morphologies formed by the phase segregation of poly(styrene‐b‐ethylene/butylene‐b‐styrene) (SEBS)/poly(methyl methacrylate) (PMMA) blend films prepared via spin coating on mica substrates were studied with atomic force microscopy accompanied by a solvent extraction treatment, X‐ray photoelectron spectroscopy, and contact‐angle measurements. Three kinds of surface structures of films were observed. Besides the ribbonlike morphology and the dispersed domains in a continuous matrix that are common in this field, we found a special interlocking layer structure characterized by a smooth SEBS layer as the cover on the top and a layer composed of hill‐like PMMA dispersed in the SEBS matrix at the bottom when the composition of the film was around 50:50 SEBS and PMMA. A series of blend films with different thicknesses were then prepared to investigate the interfacial structure, and the formation process of the interlocking layer, which could be elucidated by a schematic diagram, was discussed. The interlocking bilayer film with SEBS on the top possessed high thermal stability and the best surface roughness in comparison with other structures. It might find important technical applications in fields such as adhesion, lubrication, and protective coatings. © 2007 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 45: 532–543, 2007.     

Nanodroplets of polyisoprene fluid contained within poly(acrylic acid‐co‐acrylamide) shells

The preparation and characterization of macromolecular nanostructures possessing an amphiphilic core–shell morphology with a hydrophobic, fluidlike core domain with a low glass‐transition temperature are described. The nanostructures were prepared by the self‐assembly of polyisoprene‐b‐poly(acrylic acid) diblock copolymers into polymer micelles, followed by crosslinking of the hydrophilic shell layer via condensation between the acrylic acid functionalities and 2,2′‐(ethylenedioxy)bis(ethylamine), in the presence of 1‐(3′‐dimethylaminopropyl)‐3‐ethylcarbodiimide methiodide. The properties of the resulting shell‐crosslinked knedel‐like (SCK) nanoparticles were dependent on the microstructure and properties of the polyisoprene core domain. SCKs containing polyisoprene with a mixture of 3,4‐ and 1,2‐microstructures underwent little shape distortion upon adsorption from aqueous solutions onto mica or graphite. In contrast, when SCKs were composed of polyisoprene of predominantly cis‐1,4‐repeat units, the glass‐transition temperature was ?65 °C, and the nanospheres deformed to a large extent upon adsorption onto a hydrophilic substrate (mica). Adsorption onto graphite gave a less pronounced deformation, as determined by a combination of transmission electron microscopy and atomic force microscopy. Subsequent crosslinking of the core domain (in addition to the initial shell crosslinking) dramatically reduced the fluid nature and, therefore, reduced the SCK shape change. © 2003 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 41: 1659–1668, 2003     

Spectroscopic study of the penetration depth of grafted polystyrene onto poly(tetrafluoroethylene‐co‐perfluoropropylvinylether) substrates. 1. Effect of grafting conditions

This study concerns the radiation grafting of styrene onto poly(tetrafluoroethylene‐co‐perfluoropropylvinylether) (PFA) substrates and the penetration depth of the graft. Grafting was obtained by the simultaneous irradiation method, and the spectroscopic analysis was made with the micro‐Raman technique. Effects of grafting conditions such as the type of solvent, dose rate, and irradiation dose on the grafting yield were investigated. Of the different solvents used, the most efficient in terms of increasing grafting yield were dichloromethane, benzene, and methanol, respectively. A mixture of methanol and dichloromethane used as a solvent for styrene achieved a higher degree of grafting and concentration of grafted polystyrene onto the surface of PFA substrates than solutions of the monomer in the separate solvents. The degree of grafting increased with increasing radiation dose up to 500 kGy, stabilizing above this dose. However, the grafting yield decreased with an increase in the dose rate. The increase in the overall grafting yield was accompanied by a proportional increase in the penetration depth of the grafts into the substrate. © 2002 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 40: 3191–3199, 2002     

Competitive hydrogen bonding and self‐assembly in poly(2‐vinyl pyridine)‐block‐poly(methyl methacrylate)/poly(hydroxyether of bisphenol A) blends

Blends of poly(2‐vinyl pyridine)‐block‐poly(methyl methacrylate) (P2VP‐b‐PMMA) and poly(hydroxyether of bisphenol A) (phenoxy) were prepared by solvent casting from chloroform solution. The specific interactions, phase behavior and nanostructure morphologies of these blends were investigated by Fourier transform infrared (FTIR) spectroscopy, differential scanning calorimetry (DSC), dynamic light scattering (DLS), atomic force microscopy (AFM), and transmission electron microscopy (TEM). In this block copolymer/homopolymer blend system, it is established that competitive hydrogen bonding exists as both blocks of the P2VP‐b‐PMMA are capable of forming intermolecular hydrogen bonds with phenoxy. It was observed that the interaction between phenoxy and P2VP is stronger than that between phenoxy and PMMA. This imbalance in the intermolecular interactions and the repulsions between the two blocks of the diblock copolymer lead to a variety of phase morphologies. At low phenoxy concentration, spherical micelles are observed. As the concentration increases, PMMA begins to interact with phenoxy, leading to the changes of morphology from spherical to wormlike micelles and finally forms a homogenous system. A model is proposed to describe the self‐assembled nanostructures of the P2VP‐b‐PMMA/phenoxy blends, and the competitive hydrogen bonding is responsible for the morphological changes. © 2009 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 47: 1894–1905, 2009     

1,4‐Dilithio‐1,1,4,4‐tetraphenylbutane in diethyl ether: An effective initiator for the living anionic polymerization of dienes

The anionic polymerization of butadiene initiated with 1,4‐dilithio‐1,1,4,4‐tetraphenylbutane (LiTPB) in diethyl ether (DEE) gives polybutadiene (PBD) with high 1,2 content (>70%), narrow polydispersities (1.04 < M_w/M_n < 1.20), and predicted molecular weights. In THF, this polymerization does not work very well. After removal of DEE and addition of THF, the PBD dianion is end capped quantitatively by addition of 1,1‐diphenylethylene (DPE) to give the diphenylalkyl end capped PBD dianion. Subsequent addition of methyl methacrylate at low temperatures results in the formation of well‐defined PMMA‐b‐PBD‐b‐PMMA triblock copolymers. The results are accounted for by taking into account the effects of Li ion solvation on the BD initiation and end capping of the PBD anion by DPE. © 2009 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 47: 2198–2206, 2009     

Restraining the aggregation of photoluminescent 1‐pyrenecarboxylic acid by hydrogen bonding to poly(methyl methacrylate)

Hydrogen bonds between the carboxylic acid in photoluminescent 1‐pyrenecarboxylic acid (PCA) and the ester carbonyl group in poly(methyl methacrylate) (PMMA) can be used to restrain the aggregation of the fluorescent PCA molecules and to enhance the emission efficiency of the resulting PMMA/PCA films. Primarily, PCA is added to PMMA in THF (or in toluene) to make homogeneous mother solutions for the further preparation of solid PMMA/PCA films. The concentration and chain conformation of PMMA in the mother solution are crucial to controlling the dispersion of PCAs in solution and, therefore, the extent of aggregation in the so‐derived films. The results from solution emissions suggest that PCAs in dilute solutions are easy to disperse, and less PMMA is required for the effective exclusion of aggregation in comparison with PCAs in concentrated solutions. In addition, the solvents THF and toluene play different roles in the arrangement of the PMMA chains and the emission behavior of the incorporated PCA in the dilute and semidilute regimes. With appropriate solution preparation conditions, the resulting films have photoluminescence quantum efficiencies ranging from 0.83 to 0.93, and the best value of 0.93 has been obtained from a film containing a small PCA content of 0.24 wt %. This result indicates that the fluorophore arrangements, rather than the content, govern the final emission efficiency. © 2007 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 45: 920–929, 2007     

Ultraviolet grafting of methacrylic acid and acrylic acid on high‐density polyethylene in different solvents and the wettability of grafted high‐density polyethylene. I. Grafting

Methacrylic acid (MAA) and acrylic acid (AA) were grafted onto high‐density polyethylene (PE) with UV initiation and a range of solvents. With acetone as the solvent, MAA was more easily grafted onto PE when the photoinitiator benzophenone was precoated on PE than when it was dissolved in the monomer solution. The grafting was faster in aliphatic solvents than in polar solvents or a UV‐adsorbing aromatic solvent (toluene). Acetone itself could initiate the photografting of both MAA and AA onto PE when it was mixed with water. The extent of grafting of MAA onto PE showed a maximum when there was about 40% acetone in the mixture. For AA, when the acetone/water concentration was 10%, the extent of grafting increased rapidly with the irradiation time. At higher acetone concentrations, the extent of grafting was low. Atomic force microscopy images showed that the surface topography of PE grafted with MAA in acetone/water was quite different from that obtained when the grafting was performed in other organic solvents. © 2003 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 42: 253–262, 2004     

The morphology and structure of PS‐b‐P4VP block copolymer films by solvent annealing: effect of the solvent parameter

Lamellae (symmetric) forming polystyrene‐b‐poly(4‐vinylpyridine) (PS‐b‐P4VP) block copolymers (BCPs) were used to produce nanostructured thin films by solvent (toluene) casting (spin‐coating) onto silicon substrates. As expected, strong micellization of PS‐P4VP in toluene results in poorly ordered hexagonally structures films. Following deposition the films were solvent annealed in various solvents and mixtures thereof. A range of both morphologies including micelle and microphase separated structures were observed. It was found that nanostructures typical of films of regular thickness (across the substrate) and demonstrating microphase separation occurred only for relatively few solvents and mixtures. The data demonstrate that simple models of solvent annealing based on swelling of the polymer promoting higher polymer chain mobility are not appropriate and more careful rationalization is required to understand these data. Analysis suggests that regular phase separated films can only be achieved when the copolymer Hildebrand solubility parameter is very similar to the value of the solvent. It is suggested that the solvent anneal method used is best considered as a liquid phase technique rather than a vapor phase method. The results show that solvent annealing methods can be a very powerful means to control structure and in some circumstances dominate other factors such as surface chemistry and surface energies. Copyright © 2009 John Wiley & Sons, Ltd.     

Self‐Organization of Interlaced Network Lamellar Crystals of trans‐1,4‐Polybutadiene (TPBD) on an Amorphous Surface

A novel morphology of TPBD crystals consisting of a three‐dimensional interlaced network was obtained by casting the self‐seeded 0.1% benzene solution onto carbon‐coated mica. Both the transmission electron microscopy (TEM) and electron diffraction (ED) analyses showed that the network was composed of well‐developed lamellae. It is imagined this interesting morphology is the result of asymmetrical growth of the original TPBD lamellae on the amorphous interface, and that their preferred orientation changed when they encountered each other.     

Phase behavior study of poly(N‐tertbutylacrylamide‐co‐acrylamide) in the mixture of water–methanol: The role of polymer–nonsolvent second‐order interactions

The phase behavior of poly(N‐tertbutylacrylamide‐co‐acrylamide) (PNTBAM) in pure water and mixture of water–methanol is studied at different temperatures. The different compositions of PNTBAM are prepared by free‐radical polymerization technique and their phase behavior is studied by turbidimetry. The effects of copolymer and solvent composition on the phase behavior of the copolymers are discussed. It has been suggested that the inhomogenities in polymer chains are responsible for lowering the rate of phase transition by increasing the N‐tertbutylacrylamide (NTBAM) and methanol contents in copolymer and mixture, respectively. For the first time we have revealed that there are second‐order binary interactions in the water–methanol which are dominant in the special range of copolymer composition. © 2009 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 47: 455–462, 2009     

Preparation of non‐spherical particles from amphiphilic block copolymers

Simple self‐assembly techniques to fabricate non‐spherical polymer particles, where surface composition and shape can be tuned through temperature and the choice of non‐solvents was developed. A series of amphiphilic polystyrene‐b‐poly(2‐ethyl‐2‐oxazoline) block copolymers were prepared and through solvent exchange techniques using varying non‐solvent composition a range of non‐spherical particles were formed. Faceted phase separated particles approximately 300 nm in diameter were obtained when self‐assembled from tetrahydrofuran (THF) into water compared with unique large multivesicular particles of 1200 nm size being obtained when assembled from THF into ethanol (EtOH). A range of intermediate structures were also prepared from a three part solvent system THF/water/EtOH. These techniques present new tools to engineer the self‐assembly of non‐spherical polymer particles. © 2015 Wiley Periodicals, Inc. J. Polym. Sci., Part A: Polym. Chem. 2016 , 54, 750–757     

Linking polythiophene chains with vinylene‐bridges: A way to improve charge transport in polymer field‐effect transistors

A series of novel branched polythiophene derivatives bearing different densities of vinylene‐bridges as linking chains were synthesized by a general synthetic strategy. The organic field‐effect transistors, which were fabricated by spin‐coating the polymer solutions onto octadecyltrichlorosilane‐modified SiO₂/Si substrates with top‐contact configuration, afforded a high mobility of 8.0 × 10^?3 cm² V^?1 s^?1 with an on/off ratio greater than 10⁴ and a threshold voltage of about ?3 V in saturation regime. The devices based on these polymers possessed better performance than those of polymers without conjugated bridges and polymers with longer conjugated bridges. These results demonstrated that the combination of conjugated polythiophene backbones and vinylene‐bridges would improve the carrier mobility. As an emerging class of conjugated materials, polymers with vinylene‐bridges as linking chains would open up new opportunities in organic electronics, and their applications in organic electronics are promising. © 2009 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 47: 1381–1392, 2009     

Polymerization of ethylene oxide with a calixarene‐based precursor: Synthesis of eight‐arm poly(ethylene oxide) stars by the core‐first methodology

Eight‐arm poly(ethylene oxide) (PEO) stars were prepared by the core‐first method with a newly designed octahydroxylated precursor. This compound was readily obtained in two steps from commercially available tert‐butylcalix[8]arene. The choice of the proper solvent of polymerization proved crucial to obtain PEO star materials with a narrow distribution of molar masses. For instance, the use of dimethyl sulfoxide (DMSO) resulted in PEO samples of rather large polydispersities (PDI: 1.3–1.5). In this solvent, the calixarene‐based precursor was only sparingly soluble, and an attempt to metalate its eight hydroxyl groups produced insoluble alkoxides. In addition, the presence of a side population of low‐molar‐mass species attributable to linear chains was detected because of the chain transfer of propagating alkoxides to DMSO. Polymerization experiments carried out in tetrahydrofuran (THF) as solvent afforded better control over the molar masses and PDIs. This was related to the better solubility of the octafunctional calixarene‐based precursor in THF and to the small tendency of the alkoxides formed to aggregate in that solvent. Under such conditions, all eight hydroxyl functions efficiently initiated the polymerization of ethylene oxide. In this way, well‐defined PEO stars (PDI < 1.2) of tunable molar masses incorporating a calixarene‐based core could be obtained, as it was supported by the characterization of the samples by size exclusion chromatography, NMR, and viscometry. © 2003 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 41: 1669–1676, 2003     

Improved alternate deposition of biodegradable naturally occurring polymers onto a quartz crystal microbalance

The ultrathin polymer films that were composed of biodegradable and naturally occurring chitosan and poly(γ‐benzylglutamate) were stably deposited onto a quartz crystal microbalance (QCM) by alternate immersion of a QCM from their aqueous solutions in the presence of water‐soluble organic solvents as a USS soluble solvent. © 1999 John Wiley & Sons, Inc. J Polym Sci A: Polym Chem 36: 801–804, 1999     

Tunable morphologies of rhenium complex‐containing polystyrene‐block‐poly(2‐vinylpyridine) aggregates

Polystyrene‐block‐poly(2‐vinylpyridine) (PS‐b‐P2VP) diblock copolymer was functionalized with luminescent chlorotricarbonyl rhenium (I) phenanthroline complex in the presence of silver perchlorate. The copolymer‐metal complex showed high sensitivity to the solvent system. Different morphologies and dimensions of the rhenium complex within nanosized micelles were controlled by changing the solvent systems. Core‐embedded rhenium complex within micelles appear by adding methanol, a poor solvent for the copolymer‐metal complex, to the solution of common solvent tetrahydrofuran (THF); the number of the core‐embedded rhenium complex and the scale of the micelles are strongly related to the addition of methanol. Moreover, a novel morphology of corona‐embedded rhenium complex micelles was prepared by dropping the original THF solution of copolymer‐metal complex into water at a low pH value. © 2008 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 46: 2047–2053, 2008     

Supramolecular Self‐Assembly of Polymer‐Functionalized Carbon Nanotubes on Surfaces

Summary: Supramolecular self‐assembly of poly(methyl methacrylate)‐grafted multiwalled carbon nanotubes (MWNT‐g‐PMMA) was reported herein. The MWNT‐g‐PMMA (85 wt.‐% PMMA) dispersed in tetrahydrofuran could self‐assemble into suprastructures on surfaces such as gold, mica, silicon, quartz, or carbon films. With decreasing concentration of the MWNT‐g‐PMMA from 3 to 0.1 mg · mL⁻¹, the assembled structures changed from cellular and basketwork‐like forms to multilayer cellular networks and individual needles. SEM, AFM, and TEM measurements confirmed the morphology of the assembled suprastructures, and revealed the assembly mechanism. Phase separation during evaporation of the solvent drives the MWNT‐g‐PMMA nanohybrids to assemble and form the suprastructures, and the rigid MWNTs stabilize the structures.

SEM images of self‐assembled suprastructures of basketwork (a), cellular network (b), and needles (c) from the THF solution of the PMMA‐grafted MWNTs on gold surface.     

Nanofibrosis of uncrystallizable poly(lactide‐co‐glycolide) via phase separation

Poly(lactide‐co‐glycolide) (PLGA) copolymers are a kind of biocompatible and biodegradable materials being widely used in tissue engineering. However, phase separation had not been reported successfully in fabricating these amorphous polymers into nanofibrous matrix, although this technique had shown advantages over electrospinning in producing a nanofiber network. In this study, tetrahydrofuran (THF)/H₂O solvent pairs were found suitable solvents to induce the formation of uniform PLGA gel at selected gelation temperatures. The results indicated that fine nanofibrous structures with fiber diameter around 40–60 nm could be obtained following the steps of gel formation, solvent extraction, and freeze‐drying, by controlling the concentration of PLGA/THF/H₂O solution, THF/H₂O ratio, and gelation temperature. Copyright © 2009 John Wiley & Sons, Ltd.     

Ring‐banded spherulites in PCL and PCL/MWCNT solution‐casting films and effect of compressed CO2 on them

The ring‐banded spherulites in poly(ε‐caprolactone) (PCL) solution‐casting films in the absence and presence of multi‐walled carbon nanotube (MWCNT) are studied by atomic force microscopy (AFM), polarized optical microscopy (POM), transmission electron microscopy (TEM), and scanning electronic microscopy (SEM). The results indicate that birefringent ring‐banded spherulites of PCL can grow from solution below 50 °C, and the temperature is much lower than that from pure PCL melt. We also find out that the presence of MWCNT apparently widen the temperature range of forming ring‐banded structure. Furthermore, the mechanism for the ring‐banded structure forming is studied, and it is attributed to the twisting of lamellae crystals, and the driving force is suggested including the deflexion of lamellae bundles. In addition, effect of compressed CO₂ on the morphology of PCL and PCL/MWCNT solution‐casting film is also investigated, and the results reveal that both PCL and PCL/MWCNT films undergo recrystallization with the treatment of compressed CO₂ and accordingly, the related properties can be adjusted. © 2009 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 47: 784–792, 2009     

Preparation of water‐soluble,syndiotacticity‐rich,low molecular weight poly(vinyl alcohol) microfibrils in high yields with the low‐temperature polymerization of vinyl pivalate in tetrahydrofuran and saponification

To prepare water‐soluble, syndiotacticity‐rich poly(vinyl alcohol) (PVA) microfibrils for various industrial applications, we synthesized syndiotacticity‐rich, low molecular weight PVA by the solution polymerization of vinyl pivalate (VPi) in tetrahydrofuran (THF) at low temperatures with 2,2′‐azobis(2,4‐dimethylvaleronitrile) (ADMVN) as an initiator and successive saponification of poly(vinyl pivalate) (PVPi). Effects of the initiator and monomer concentrations and the polymerization temperature were investigated in terms of the polymerization behaviors and molecular structures of PVPi and the corresponding syndiotacticity‐rich PVA. The polymerization rate of VPi in THF was proportional to the 0.91 power of the ADMVN concentration, indicating the heterogeneous nature of THF polymerization. The low‐temperature solution polymerization of VPi in THF with ADMVN proved to be successful in obtaining water‐soluble PVA with a number‐average degree of polymerization (P_n) of 300–900, a syndiotactic dyad content of 60–63%, and an ultimate conversion of VPi into PVPi of over 75%. Despite the low molecular weight of PVA with P_n = 800, water‐soluble PVA microfibrillar fibers were prepared because of the high level of syndiotacticity. In contrast, for PVA with P_n = 330, shapeless and globular morphologies were observed, indicating that molecular weight has an important role in the in situ fibrillation of syndiotacticity‐rich PVA. © 2002 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 40: 1103–1111, 2002     

Behaviors of self‐assembled diblock copolymer with pendant photosensitive azobenzene segments

A novel monomer, ethyl 4‐[4‐(11‐methacryloyloxyundecyloxy)phenyl azobenzoyl‐oxyl] benzoate, containing a photoisomerizable N?N group was synthesized. The monomer was further diblock copolymerized with methyl methacrylate. Amphiphilic diblock copolymer poly(methyl methacrylate‐block‐ethyl 4‐[4‐(11‐methacryloyloxyundecyloxy)phenyl azobenzoyl‐oxyl] benzoate ( PMMA ‐ b ‐ PAzoMA ) was synthesized using atom transfer radical polymerization. The reverse micelles with spherical construction were obtained with 2 wt % of the diblock copolymer in a THF/H₂O mixture of 1:2. Under alternating UV and visible light illumination, reversible changes in micellar structure between sphere and rod‐like particles took place as a result of the reversible E‐Z photoisomerization of azobenzene segments in PMMA ‐ b ‐ PAzoMA . Microphase separation of the amphiphilic diblock copolymer in thin films was achieved through thermal and solvent aligning methods. The microphases of the annealed thin films were investigated using atom force microscopy topology and scanning electron microscopy analyses. © 2010 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 48: 1142–1148, 2010