High‐performance poly(ethylene‐2,6‐naphthalate) fiber prepared by high‐tension annealing

A high‐tension annealing (HTA) method has been applied to zone‐annealed poly(ethylene‐2,6‐naphthalate) (PEN) fibers in order to further improve their mechanical properties. The HTA treatment was carried out under an applied tension of 428 MPa at a treating temperature of 175 °C. The applied tension was close to the tensile strength at 175 °C. The resulting HTA fiber had a birefringence of 0.492 and degree of crystallinity of 57%. Wide‐angle X‐ray diffraction (WAXD) photographs of the HTA fibers showed three reflections (010, 100, and 1 10) attributed to an α form crystal, but no (020) reflection attributed to a β form was observed in the equator. The tensile modulus and tensile strength increased with processing, and the HTA fiber had a maximum modulus of 33 GPa, a tensile strength of 1.1 GPa, and a storage modulus of 33 GPa at 25 °C. © 2000 John Wiley & Sons, Inc. J Polym Sci B: Polym Phys 38: 61–67, 2000     

Photopolymerization of thiol‐ene systems based on oligomeric thiols

Thiol oligomers were copolymerized with a triallyl ether by a photoinduced polymerization process. These oligomeric thiol‐ene systems comprise the same components as a photopolymerized thiol‐ene‐acrylate ternary system, yet the photopolymerized networks have much lower glass transition temperatures. An investigation into the effect of oligomeric thiol design on network formation was conducted by analyzing the reaction kinetics and thermal/mechanical properties of the thiol‐ene networks. Real‐time FTIR analysis shows that total conversion is >90% for all thiols investigated. Photo‐DSC analysis shows that the maximum exotherm rate is roughly equivalent for all of the thiols when the equivalent weight of the thiol is taken into account. As would be expected, the glass transition temperature and tensile strength increase with thiol functionality and lower thiol equivalent weight for thiols with functionality from 2 to 4. Films made using the oligomeric thiols have essentially the same glass transition temperatures and tensile modulus values regardless of thiol design. These results distinguish the method for generation of networks consisting of an initial Michael reaction of thiols and acrylates followed by a photoinitiated copolymerization with a multifunctional ene from the traditional photolysis of the corresponding thiol‐ene‐acrylate ternary systems with no Michael reaction. © 2008 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 47: 14–24, 2009     

High‐modulus,high‐strength,thick polypropylene monofilament production: Response surface analysis approach

Response surface analysis was used in optimizing spinning and drawing conditions for the production of a high‐modulus, high‐strength, thick polypropylene (PP) monofilament. Rotatable octagonal central composite design was adopted with two independent variables (take‐up velocity and draw ratio), and variations in the diameter, tensile modulus, and tenacity of the PP monofilament were observed. Quadratic response surface functions described the variations in those properties with quite high correlation coefficients. Canonical analysis combined with contour plots revealed the variation sensitivity: the diameter varied more markedly with the take‐up velocity, and the tensile modulus varied somewhat equally with the two variables, whereas the tenacity varied more markedly with the draw ratio. From such contour plots, the optimum processing conditions for desired properties were predicted without intensive structural analysis. Case studies showed that under the suggested processing conditions, the PP monofilament fulfilled the property requirements, such as a tensile modulus of 10.4 GPa and a tenacity of 672 MPa with a diameter still above 400 μm. © 2003 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 41: 1175–1182, 2003     

Polyisobutylene‐based polyurethanes. II. Polyureas containing mixed PIB/PTMO soft segments

The design, synthesis, characterization, and structure–property behavior of polyureas containing novel soft segments of mixed polyisobutylene (PIB)/poly(tetramethylene oxide) (PTMO) chains and conventional hard segments is presented. Modest amounts (12%) of PTMO in the soft PIB phase significantly increase both the tensile strength and elongation of the polyureas. These polyureas exhibit not only oxidative/hydrolytic stabilities far superior to Bionate® and Elast‐Eon® considered the most oxidatively stable polyurethanes on the market but also display mechanical properties (29 MPa tensile strength and 200% elongation) approaching those of conventional thermoplastic polyurethanes. The surfaces of these polyureas are covered/protected by PIB segments, which will lead to excellent biocompatibility. Our results demonstrate that the PTMO segments facilitate stress transfer from the continuous mixed soft phase to the dispersed hard phase, which strengthens and flexibilizes PIB‐based polyureas and thus significantly improves elastomeric properties without compromising oxidative and hydrolytic stability. © 2009 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 47: 2787–2797, 2009     

Mechanical properties of gradient copolymers of styrene and n‐butyl acrylate

The mechanical properties of linear and V‐shaped compositional gradient copolymer of styrene and n‐butyl acrylate with composition of around 55 wt % styrene were investigated by comparing with their block copolymer counterparts. Compared with their block copolymer counterparts, the gradient copolymers showed lower elastic modulus, much larger elongation at break, and similar ultimate tensile strength at room temperature. This performance could be ascribed to that the local moduli continuously change from the hardest nanodomains to the softest nanodomains in the gradient copolymer, which alleviates the stress concentration during tensile test. Compared with the V‐shaped gradient (VG) copolymer, the linear gradient copolymer showed much higher elastic modulus but lower elongation at break. The mechanical properties of the gradient copolymers were more sensitive to the change in temperature from 9 °C to 75 °C. With recovery temperature increased from 10 °C to 60 °C, the strain recovery of VG copolymer would change steadily from 40% to 99%. However, the elastic recovery of linear and triblock copolymer was poor even at 60 °C. © 2015 Wiley Periodicals, Inc. J. Polym. Sci., Part B: Polym. Phys. 2015 , 53, 860–868     

Grafting of polymer matrix to exfoliated montmorillonite nanoplatelets in nanocomposite film cast from soap‐free emulsion polymerized latex and its fortified mechanical properties

Poly(methyl acrylate‐co‐methyl methacrylate) [P(MA‐co‐MMA)] nanocomposite film containing 1 wt % of montmorillonite (MMT) exhibited unusual higher ductility, higher strain recovery ratio after creep, and higher modulus and strength compared to neat P(MA‐co‐MMA) as they were cast from their individual latices fabricated by soap‐free emulsion polymerization. The fortified mechanical properties were attributed to the MgO components of exfoliated MMT nanoplatelets being grafted by P(MA‐co‐MMA) chains as verified by FTIR and XPS spectroscopies, which to the best of our knowledge is the first time in the literature providing the direct evidence for the polymer chains grafting onto the exfoliated MMT. TEM investigation of the stretched nanocomposite film revealed that the microcracks in the nanocomposite film appeared mainly in the bulk region of polymer matrix, implying that the interfacial strength between P(MA‐co‐MMA) and its grafted MMT nanoplatelets was higher than the cohesion strength of P(MA‐co‐MMA). © 2009 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 47: 5891–5897, 2009     

The influence of N‐vinyl pyrrolidone on polymerization kinetics and thermo‐mechanical properties of crosslinked acrylate polymers

Polymerization of multifunctional acrylate monomers generates crosslinked polymers that are noted for their mechanical strength, thermal stability, and chemical resistance. A common reactive diluent to photopolymerizable formulations is N‐vinyl pyrrolidone (NVP), which is known to reduce the inhibition of free radical photopolymerization by atmospheric oxygen. In this work, the copolymerization behavior of NVP was examined in acrylate monomers with two to five functional groups. At concentrations as low as 2 wt %, NVP increases the polymerization rate in copolymerization with multifunctional acrylate monomer. The relative rate enhancement associated with adding NVP increases dramatically as the number of acrylate double bonds changes from two to five. The influence of NVP on polymerization kinetics is related to synergistic cross‐propagation between NVP and acrylate monomer, which becomes increasingly favorable with diffusion limitations. This synergy extends bimolecular termination into higher double bond conversion through reaction diffusion controlled termination. Copolymerizing concentrations of 5–30 DB% NVP with diacrylate or pentaacrylate monomer also increases Young's modulus and the glass transition temperature (T_g) in comparison to neat acrylate polymers. © 2007 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 45: 4062–4073, 2007     

Morphological and mechanical properties of nascent polyethylene fibers produced via ethylene extrusion polymerization with a metallocene catalyst supported on MCM‐41 particles

Polyethylene (PE) fibers were prepared by ethylene extrusion polymerization with an MCM‐41‐supported titanocene catalyst. The morphological and mechanical properties of these nascent PE fibers were investigated. Three levels of fibrous morphologies were identified in the fiber samples through an extensive scanning electron microscopy study. Extended‐chain PE nanofibrils with diameters of about 60 nm were the major morphological units present in the fiber structure. The nanofibrils were parallel‐packed into individual microfibers with diameters of about 1–30 μm. The microfibers were further aggregated irregularly into fiber aggregates and bundles. In comparison with commercial PE fibers and data reported in the literature, the individual microfibers produced in situ via ethylene extrusion polymerization without posttreatment exhibited a high tensile strength (0.3–1.0 GPa), a low tensile modulus (3.0–7.0 GPa), and a high elongation at break (8.5–20%) at 35 °C. The defects in the alignment of the nanofibrils were believed to be the major reason for the low modulus values. It was also found that a slight tensile drawing could increase the microfiber strength and modulus. © 2003 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 41: 2433–2443, 2003     

Structural development of ultra‐high strength polyethylene fibers: Transformation from kebabs to shishs through hot‐drawing process of gel‐spun fibers

Structural development of ultra‐high strength polyethylene fibers via hot‐drawing processes of as‐spun gel fibers was investigated by means of transmission electron microscopy. It is found that the shish‐kebabs developed in both the as‐spun and drawn fibers can be transformed continuously into the micro‐fibril structure composed mostly of the shish structure through the hot‐drawing process. The structure transformation involves a drastic decrease in diameter of the kebab plus the shish but almost no change in the shish diameter. This result suggests that the chains in the kebabs are incorporated into the shishs and consumed to extend the longitudinal dimension of the shishs during the drawing process. The proposed new deformation model well explains the relationship between the fiber morphology and their mechanical properties: the tensile strength and modulus of the fibers can be determined by the number of the shish in the fiber and the macroscopic diameter of the fiber, which are apriori determined at the spinning process. © 2010 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 48: 1861–1872, 2010     

Mechanical properties of anion exchange membranes by combination of tensile stress–strain tests and dynamic mechanical analysis

The thermomechanical properties of anion exchange polymers based on polysulfone (PSU) quaternized with trimethylamine (TMA) or 1,4‐diazabicyclo[2.2.2]octane (DABCO) and containing hydroxide or chloride anions by tensile stress–strain tests and dynamic mechanical analysis (DMA) have been determined. The reported mechanical properties included the Young's modulus, tensile strength, and elongation at break from tensile tests and the storage and loss modulus and glass transition temperature from DMA. The anion exchange membranes behaved as stiff polymers with Young's modulus in the order of 1 GPa, relatively with high strength (about 30 MPa) and low elongation at break (around 10%) was observed. Tensile tests were also made with membranes exchanged with hydrogen‐carbonate and carbonate anions to control the absence of important carbonation of the OH form. The glass transition temperatures were of the order of 150 °C (PSU‐TMA) or 200 °C (PSU‐DABCO) for the hydroxide form, confirmed by differential scanning calorimetry; they increase further by about 50 K, when hydroxide ions are replaced by chloride. This result and the increase of the storage modulus could be interpreted by the higher hydration of hydroxide ions and the plasticizing effect of water, which reduced the Van der Waals interactions between the macromolecular chains. © 2016 Wiley Periodicals, Inc. J. Polym. Sci., Part B: Polym. Phys. 2016 , 54, 1180–1187     

Fabrication of open‐porous PCL/PLA tissue engineering scaffolds and the relationship of foaming process,morphology, and mechanical behavior

Tissue engineering scaffolds should provide a suitable porous structure and proper mechanical strength, which is beneficial for the delivery of growth factor and regulation of cells. In this study, the open‐porous polycaprolactone (PCL)/poly (lactic acid) (PLA) tissue engineering scaffolds with suitable porous scale were fabricated using different ratios of PCL/PLA blends. At the same time, the relationship of foaming process, morphology, and mechanical behavior in the optimized batch microcellular foaming process were studied based on the single‐factor experiment method. The porous structures and mechanical strength of the scaffolds were optimized by adjusting foaming parameters, including the temperature, pressure, and CO₂ dissolution time. The results indicated that the foaming parameters influence the cell morphology, further determine the mechanical behavior of PCL/PLA blends. When the PCL content is high, with the increase of temperature and time, the cell diameter and the elastic modulus increased, and the tensile strength and elastic modulus increased with the increase of the average cell size, and decreased as the increase of the cell density. While when the PLA content was high, the cell diameter showed the same trend, and the tensile strength and elastic modulus were higher, and the elongation at break was lower, and tensile strength and elastic modulus decreased with the increase of the average cell size and increased with the increase of cell density. This work successfully fabricated optimized porous PCL/PLA scaffolds with excellent suitable mechanical properties, pore sizes, and high interconnectivity, indicating the effectiveness of modulating the batch foaming process parameters.     

Preparation and characterization of poly(ethyl acrylate)/bentonite nanocomposites by in situ emulsion polymerization

Transparent poly(ethyl acrylate) (PEA)/bentonite nanocomposites containing intercalated–exfoliated combinatory structures of clay were synthesized by in situ emulsion polymerizations in aqueous dispersions containing bentonite. The samples for characterization were prepared through direct‐forming films of the resulting emulsions without coagulation and separation. An examination with X‐ray diffraction and transmission electron microscopy showed that intercalated and exfoliated structures of clay coexisted in the PEA/bentonite nanocomposites. The measurements of mechanical properties showed that PEA properties were greatly improved, with the tensile strength and modulus increasing from 0.65 and 0.24 to 11.16 and 88.41 MPa, respectively. Dynamic mechanical analysis revealed a very marked improvement of the storage modulus above the glass‐transition temperature. In addition, because of the uniform dispersion of silicate layers in the PEA matrix, the barrier properties of the materials were dramatically improved. The permeability coefficient of water vapor decreased from 30.8 × 10^?6 to 8.3 × 10^?6 g cm/cm² s cmHg. © 2002 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 40: 1706–1711, 2002     

A novel shape memory poly(ε‐caprolactone) network via UV‐triggered thiol‐ene reaction

A facile method to prepare shape memory polymers crosslinked by SiO₂ is described. A series of biodegradable shape memory networks were obtained through thiol‐ene reaction triggered by UV irradiation between surface‐thiol‐modified SiO₂ nanoparticles and end‐acrylate poly (ε‐caprolactone) (PCL). The highly selective thiol‐ene reaction ensured a uniform distribution of PCL chains between crosslinkers, contributing well‐defined network architecture with enhanced mechanical and shape‐memory properties. Thiol‐functionalized silica nanoparticle was characterized by using FTIR and XPS analysis, and ¹H NMR spectra was used to confirm the successful modification of terminal hydroxyl group of PCL diol. Surface‐modified silica particles were found well dispersible in acrylate‐capped PCL supported by SEM. Thermal and crystalline behaviors of the obtained polymers were analyzed by DSC and XRD, and DMA measurement proved good mechanical property. The shape memory behavior and tensile strength was somewhat tunable by the length of PCL. Acceptably, sample SiO₂‐SMP2k presented 99% recovery ratio and 97% shape fixity, and its relatively high tensile strength showed an attractive potential for biomedical application. Finally, a possible molecular mechanism accounting for the shape memory property was illustrated. © 2017 Wiley Periodicals, Inc. J. Polym. Sci., Part B: Polym. Phys. 2017 , 55, 692–701     

Vinyl esters: Low cytotoxicity monomers for the fabrication of biocompatible 3D scaffolds by lithography based additive manufacturing

Lithography based additive manufacturing technologies (AMT) like stereolithography or digital light processing have become appealing methods for the fabrication of 3D cellular scaffolds for tissue engineering and regenerative medicine. To circumvent the use of (meth)acrylate‐based photopolymers, that suffer from skin irritation and sometimes cytotoxicity, new monomers based on vinyl esters were prepared. In vitro cytotoxicity studies with osteoblast‐like cells proofed that monomers based on vinyl esters are significantly less cytotoxic than (meth)acrylates. Photoreactivity was followed by photo‐differential scanning calorimetry and the mechanical properties of the photocured materials were screened by nanoindentation. Conversion rates and indentation moduli between those of acrylate and methacrylate references could be observed. Furthermore, osteoblast‐like cells were successfully seeded onto polymer specimens. Finally, we were able to print a 3D test structure out of a vinyl ester‐based formulation by μ‐SLA with a layer thickness of 50 μm. For in vivo testing of vinyl esters these 3D scaffolds were implanted into surgical defects of the distal femoral bone of adult New Zealand white rabbits. The obtained histological results approved the excellent biocompatibility of vinyl esters. © 2009 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem, 2009     

Stretched polymer surfaces: Atomic force microscopy measurement of the surface deformation and surface elastic properties of stretched polyethylene

The surface structure and surface mechanical properties of low‐ and high‐density polyethylene were characterized by atomic force microscopy (AFM) as the polymers were stretched. The surfaces of both materials roughened as they were stretched. The roughening effect is attributed to deformation of nodular structures, related to bulk spherulites, at the surface. The surface‐roughening effect is completely reversible at tensile strains in the elastic regime and partially reversible at tensile strains in the plastic regime until the polymers are irreversibly drawn into fibers. AFM force versus distance interaction curves, used to measure changes in the stiffness of the surface and the surface elastic modulus as a function of elongation, show that the surfaces become softer as the polymers are drawn into fibers at high strains. At low elastic strains, however, the surface elastic modulus of HDPE increases—attributed to elastic energy stored by the amorphous regions. © 2001 John Wiley & Sons, Inc. J Polym Sci Part B: Polym Phys 39: 2263–2274, 2001     

Synthesis and characterization of a novel biodegradable,thermoplastic polyurethane elastomer

A series of biodegradable, thermoplastic polyurethane elastomers poly(?‐caprolactone‐co‐lactide(polyurethane [PCLA–PU] were synthesized from a random copolymer of L ‐lactide (LA) and ?‐caprolactone (CL), hexamethylene diisocyanate, and 1,4‐butanediol. The effects of the LA/CL monomer ratio and hard‐segment content on the thermal and mechanical properties of PCLA–PUs were investigated. Gel permeation chromatography, IR, ¹³C NMR, and X‐ray diffraction were used to confirm the formation and structure of PCLA–PUs. Through differential scanning calorimetry, tensile testing, and tensile‐recovery testing, their thermal and mechanical properties were characterized. Their glass‐transition temperatures were below ?8 °C, and their soft domains became amorphous as the LA content increased. They displayed excellent mechanical properties, such as a tensile strength as high as 38 MPa, a tensile modulus as low as 10 MPa, and an elongation at break of 1300%. Therefore, they could find applications in biomedical fields, such as soft‐tissue engineering and artificial skin. © 2006 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 44: 5505–5512, 2006     

Miscibility level and mechanical characterization of blends of two liquid‐crystalline polymers based on p‐hydroxybenzoic acid

Injection‐molded blends composed of two liquid‐crystalline polymers (LCPs) based on 60/40 p‐hydroxybenzoic acid/ethylene terephthalate (R3) and 73/27 p‐hydroxybenzoic acid/2,6‐hydroxynaphthoic acid (VA) copolymers, respectively, were obtained across the whole composition range. The two amorphous phases of the blends contained only slight amounts of the minority component, and the occurrence of some chemical reaction, mainly at high VA contents, was detected by Fourier transform infrared. Synergisms in the modulus of elasticity and in the tensile strength were seen in most of the blend compositions. The largest synergism was in the 50/50 R3/VA blend, which showed a modulus of elasticity 26% higher than that of either of the two components and a 17% positive deviation in the tensile strength with respect to the rule of mixtures. The different orientation of the LCPs in the blends explains the differences in the mechanical behavior. However, contrary to previous works on LCP blends and despite the almost complete immiscibility, the observed negative volume of mixing appears to be the main parameter that determines the synergistic mechanical behavior. © 2003 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 41: 1022–1032, 2003     

Systematically engineered electrospun conduit based on PGA/collagen/bioglass nanocomposites: The evaluation of morphological,mechanical, and bio‐properties

Peripheral nerve injury can considerably affect the daily life of affected people through reduced function and permanent deformation of the nerve. One of the conventional treatments used for the management of the disease is the application of autograft, which is recognized as a golden standard method; however, the process of gaining access to autograft has posed a significant challenge to its use. Nerve guidance channels (conduits), which are made in different methods, can act as an alternative therapy for patients that have undergone nerve injury; but, achieving these conduits has always been a major dilemma to be applied for patients with nerve injury. In this study, a novel conduit based on polymer blend nanocomposites of polyglycolic acid (PGA), collagen, and nanobioglass (NBG) were prepared by electrospinning technique and then compared with PGA/collagen and PGA conduits that were made in previous studies. Additionally, their various properties were characterized by scanning electron microscopy (SEM), X‐ray diffraction (XRD), contact angle, dynamic mechanical thermal analysis (DMTA), tensile strength, Fourier‐transform infrared (FTIR), and the porosity and degradation. The results showed that the mechanical, chemical, biocompatibility, and biodegradability properties of PGA/collagen/NBG conduits were more favorable in comparison with other materials. According to 3‐(4,5‐dimethylthiazol‐2‐yl)‐2,5‐diphenyltetrazolium bromide (MTT) assay and 4′,6‐diamidino‐2‐phenylindole (DAPI) staining technique, nanofibrous electrospun PGA/collagen/NBG conduits are more suitable for cell adhesion and proliferation in comparison with either PGA or PGA/collagen conduits and can have potential for nerve regeneration.     

Effects of directed architecture in epoxy functionalized prepolymers for photocurable thin films

Cationic photopolymerization has become increasingly important in thin‐film applications for advantages including no oxygen inhibition and rapid polymerization rates. Photocurable cationic thin film properties are often modulated by incorporation of oligomeric and prepolymer materials, but little work has directly examined the effect of prepolymer structure and reactive group placement on the thermomechanical properties of the final material. To explore the role of molecular architecture, epoxy functionalized butyl acrylate gradient copolymers were synthesized with reactive groups in end segments or randomly distributed along the prepolymer chain. Polymerized end functionalized formulations exhibit moduli almost double that of random functionalized oligomer formulations. In addition, inclusion of end functionalized prepolymers decreases creep of resulting thin films by a factor of 10. Furthermore, decreasing the concentration of the cross‐linking diluent in end functionalized prepolymer systems results in amorphous networks with significantly lower mechanical strength. Increasing reactive groups at the ends of prepolymers produces stronger materials without affecting tensile elongation at break. These properties indicate that the structured oligomers facilitate the formation of continuous hard domains with high cross‐link density with inclusions of soft, flexible domains of low cross‐link density. This study demonstrates that the prepolymer architecture governs network formation and ultimate properties. © 2016 Wiley Periodicals, Inc. J. Polym. Sci., Part A: Polym. Chem. 2017 , 55, 144–154     

Tensile deformation of electrospun nylon‐6,6 nanofibers

Nylon‐6,6 nanofibers were electrospun at an elongation rate of the order of 1000 s^?1 and a cross‐sectional area reduction of the order of 0.33 × 10⁵. The influence of these process peculiarities on the intrinsic structure and mechanical properties of the electrospun nanofibers is studied in the present work. Individual electrospun nanofibers with an average diameter of 550 nm were collected at take‐up velocities of 5 and 20 m/s and subsequently tested to assess their overall stress–strain characteristics; the testing included an evaluation of Young's modulus and the nanofibers' mechanical strength. The results for the as‐spun nanofibers were compared to the stress–strain characteristics of the melt‐extruded microfibers, which underwent postprocessing. For the nanofibers that were collected at 5 m/s the average elongation‐at‐break was 66%, the mechanical strength was 110 MPa, and Young's modulus was 453 MPa, for take‐up velocity of 20 m/s—61%, 150 and 950 MPa, respectively. The nanofibers displayed α‐crystalline phase (with triclinic cell structure). © 2006 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 44: 1482–1489, 2006