Study on In-Situ Compatibilization of the PP/PA6 Blends in Twin Screw Extruders

The in-situ compatibilization of PP/PA6 blend was studied in a twin screw extruder. The maleic anhydride (MA) content, peroxide concentration, shear rate and feeding order were among the variables investigated. Degree of grafting of samples collected prior to feeding of PA6 into the extruder was measured using titration combined with FTIR technique. From the SEM results it was found that the increasing of initial MA concentration led to larger PA particle size which could be related to secondary reactions between excess MA and PA. The melt linear viscoelastic measurements performed on the blend samples and the obtained relaxation time spectra showed shorter form relaxation time and interfacial relaxation time for one-step compatibilized sample compared to the sample prepared by the two-step method with the same degree of grafting. This was attributed to the stronger interfacial interaction of the one-step compatibilized blend samples which could be resulted from greater efficiency of grafting and/or compatibilization. These results were supported by SEM results which showed smaller particle size for the one-step compatibilized samples. It was demonstrated that melt linear viscoelastic measurement could provide a great insight into understanding the compatibilization process in twin screw extruder.     

Effect of dispersion and selective localization of carbon nanotubes on rheology and electrical conductivity of polyamide 6 (PA6), Polypropylene (PP), and PA6/PP nanocomposites

Nanocomposites were prepared by adding 1–3 vol % multiwalled carbon nanotubes (MWCNTs) to polyamide 6 (PA6), polypropylene (PP), and their co‐continuous blends of 60/40 and 50/50 volume compositions. Because of the good interaction and interfacial adhesion to the PA6, nanotubes were disentangled and distributed evenly through nanocomposites containing PA6. In contrast, lack of active interactions between the matrix and the CNTs resulted in poor tube dispersion in PP. These observations were then verified by studying the rheology and electrical conductivity of their respective nanocomposites. Absence of percolated CNT clusters and possible wrapping of the tubes by PA6 resulted in low electrical conductivity of PA6/CNT nanocomposites. On the other hand, despite the weak dispersion of the tubes, electrical conductivities of PP/CNT nanocomposites were much higher than all other counterparts. This could be the result of good three‐dimensional distribution of the agglomerated bundles and secondary aggregation of tubes in PP. Adding CNTs to blends of PA6/PP (60/40 and 50/50) resulted in almost full localization of carbon nanotubes in PA6, leading to their higher effective concentration. At the same CNT loadings, the blend nanocomposites had three to seven orders of magnitude higher electrical conductivity than pure PA6. © 2014 Wiley Periodicals, Inc. J. Polym. Sci., Part B: Polym. Phys. 2015 , 53, 368–378     

Effect of viscosity ratio on the morphology of PET microfibrils in uncompatibilized and compatibilized drawn PET/PP/TiO2 blends

Uncompatibilized and compatibilized (polypropylene‐grafted maleic anhydride (PP‐g‐MA) as compatibilizer) PET (polyethylene terephthalate)/PP (polypropylene)/TiO₂ drawn strands were prepared by extrusion of the blends and cold drawing of the extrudates. In the uncompatibilized drawn strand, the generated PET microfibrils show large aspect ratio and wide distribution in diameter; whereas in the compatibilized drawn strand numbers of short needle‐like PET formations appear and demonstrate uniform diameter distribution. Derived from PET droplets, the microfibril morphology is greatly influenced by the size of PET droplets in the extrudates: small droplet deforms into needle‐like shape and large one becomes microfibril. In the compatibilized PET/PP/TiO₂ extrudate, the size of PET droplet is much smaller than that in the uncompatibilized one. The reduction of droplet size is attributed to the low viscosity ratio between dispersed phase and matrix, which facilitates the break up of the dispersed PET droplets. © 2009 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 47: 555–562, 2009     

Morphology and viscoelasticity of PP/TiO2 nanocomposites prepared by in situ sol–gel method

PP/TiO₂ nanocomposites were prepared from an original method based on the hydrolysis‐condensation (sol–gel method) reactions of titanium alkoxide inorganic precursor premixed with polypropylene (PP) under molten conditions. Nanocomposites with a mean diameter of primary particles lower than 5 nm were then prepared. The TiO₂ particle dispersion in the PP matrix was characterized over a wide length scale from the combination of small angle X‐ray scattering, transmission electron microscopy, and linear viscoelasticty of molten nanocomposites. As a result, a fractal structure of these particles was highlighted at the highest concentration (φ_r ≥ 0.014) with a characteristic aggregation size d_aggr ≈ 130 nm. The relationships between fractal structure and linear viscoelastic have been discussed from the main works of the literature on the reinforcement of nanocomposites. The drastic alteration of the terminal relaxation zone (solid‐like behavior) is correlated to the formation of an aggregate‐particle network. The study of the nonlinear viscoelastic behavior (Payne effect) agrees qualitatively with this reinforcement mechanism. © 2010 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 48: 1213–1222, 2010     

PET/SiO2 nanocomposites prepared by cryomilling

The mixed powders of poly(ethylene terephthalate) (PET) and SiO₂ has been subjected to cryomilling. The evolution of microstructure with time was characterized using scanning electron microscope, transmission electron microscope, field emission scanning electron microscope, and laser diffraction particle size analyzer. It was shown that, upon cryomilling for 10 h, SiO₂ nano particles were well deconglomerated into single particles (～30 nm) that get homogeneously dispersed in PET matrix. The resulted PET/SiO₂ primary particles were flake‐shaped with a size of 400 nm. These primary composite particles agglomerated to form secondary composite particles with an average size about 7.6 μm. A three‐stage model was purposed for the formation mechanism of the nanocomposite structures induced by cryomilling. Our evidences suggest that cryomilling is a capable and promising technique for the production of polymer/inorganic nanocomposites. © 2006 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 44: 1161–1167, 2006     

Polypropylene/organoclay nanocomposites compatibilized with hydroxyl‐functional polypropylenes

The properties of polypropylene composites can be tailored through the use of nanoclay fillers. The effectiveness of a metallocene‐catalyzed hydroxyl‐functional polypropylene in the compatibilization of polypropylene layered nanosilicate composites was studied, and the results were compared with those for a commercial maleic anhydride functionalized polypropylene. Polypropylene/organoclay nanocomposites were prepared by melt blending, and two polypropylene/compatibilizer/organoclay ratios, 90/5/5 and 70/20/10, were characterized. The organomodification of the clay was carried out with octadecylamine and N‐methylundecenylamine. The structure of the layered silicate was studied by transmission electron microscopy, wide‐angle X‐ray scattering, and small‐angle X‐ray scattering. The fracture surfaces of the composites and thus the efficiency of the compatibilizers to penetrate the galleries of the organoclays were characterized by scanning electron microscopy, and the melt viscosity was studied by stress‐controlled rotational rheometry. The nanostructure was observed with both alkyl amines used for intercalation. The fillers facilitated the processability of all the composites, consisting of equal amounts of compatibilizer and organoclay filler and, in some of the composites, containing twice as much compatibilizer as organoclay filler. © 2005 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 43: 1892–1903, 2005     

侧链液晶离聚物对PA1010/PP共混体系的增容作用

将聚酰胺（PA1010）、聚丙烯（PP）和热致型侧链液晶离聚物（SLCI）进行熔融共混，采用FTIR，SEM，DSC，WAXD研究测定了共混物中的相互作用，用形态结构，热行为和结晶行为，系统地研究了SLCI对PA101／PP共混物的增容作用。结果表明，SLCI有效地改善了PA1010／PP共混物的形态结构，增强了PA1010与PP链间的相互作用，使PA1010／PP熔点升高，结晶度提高。     

SEP对PP/PS共混物的增容作用

研究了苯乙烯 -乙烯 /丙烯二嵌段共聚物 (SEP)对聚丙烯 /聚苯乙烯 (PP/PS)共混物的形态和力学性能的影响。结果表明 ,SEP在PP/PS共混物中作为增容剂 ,降低了分散相的聚结 ,减小了分散相的平均粒子尺寸 ,大大改变了共混物的形态 ,提高了共混物的力学性能 ,对PP/PS( 2 0 /80 )共混物的增容作用较为显著     

Evaluation of ammonium terminated PMMA as compatibilizers for monomer casting polyamide6/clay nanocomposites

The compatibilization effects provided by ammonium terminated PMMA(PMMA‐t‐NH₃⁺) on monomer casting polyamide6 (MCPA6)/clay(pristine sodium montmorillonite) nanocomposites were studied in this article. PMMA‐t‐NH₃⁺ used in this study was prepared by radical polymerization using 2‐aminoethanethiol hydrochloride as chain transfer agent. MCPA6/clay/PMMA‐t‐NH₃⁺ nanocomposites were prepared by in situ anionic ring‐opening polymerization of ε‐caprolactam. X‐ray diffraction and transmission electron microscopy plus rheological measurement were used to characterize those nanocomposites. The results indicated that PMMA‐t‐NH₃⁺ would be a good compatibilizer for this system. With PMMA‐t‐NH₃⁺ content increasing, a better dispersion of clay was successfully achieved in the MCPA6 matrix. Furthermore, analysis using differential scanning calorimetry indicated that well dispersed clay layers limited the mobility of the MCPA6 molecule chains to crystallize, reduce the crystalline degree, and favor the formation of the γ‐crystalline form of the MCPA6 matrix. © 2008 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 46: 1802–1810, 2008     

Compatibilization level effects on the structure and mechanical properties of rubber‐modified polyamide‐6/clay nanocomposites

Exfoliated polyamide‐6 (PA6)/organically modified montmorillonite clay (OMMT) nanocomposites (PNs) were modified with partially maleinized styrene–ethylene/butadiene–styrene triblock copolymers (SEBS) at three maleinization levels in an attempt to link in these materials high toughness with appropriate small‐strain and fracture tensile properties. OMMT stayed only in the PA6 matrix, and no preferential location in the matrix/rubber interphase was observed. The increased dispersed phase size upon the addition of OMMT was attributed to interactions between maleic anhydride (MA) functionalized SEBS and the surfactant of OMMT. The rubber particle size generally decreased when the MA content of SEBS increased, and this indicated compatibilization. The subsequent good adhesion led to tough nanocomposites across a wide range of both strain rates and fracture modes. As the critical interparticle distance (τ_c) decreased with the MA content, and the other parameters that could influence the surface‐to‐surface mean interparticle distance did not change, it is proposed that in these PNs higher adhesion leads to a smaller τ_c value. Finally, the presence in the matrix of a nanostructured clay makes the rubber content necessary for the toughness jump to increase and τ_c to decrease. © 2005 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 43: 3611–3620, 2005     

Effect of dispersed phase composition on morphological and mechanical properties of PET/EVA/PP ternary blends

Immiscible ternary blends of PET/EVA/PP (PET as the matrix and (PP/EVA) composition ratio = 1/1) were prepared by melt mixing. Scanning electron microscope results showed core‐shell type morphology for this ternary blend. Binary blends of PET/PP and PET/EVA were also prepared as control samples. Two grades of EVA with various viscosities, one higher and the other one lower than that of PP, were used to investigate the effect of components' viscosity on the droplet size of disperse phase. The effect of interfacial tension, elasticity, and viscosity on the disperse phase size of both binary and ternary blends was investigated. Variation of tensile modulus of both binary and ternary blends with dispersed phase content was also studied. Experimental results obtained for modulus of PET/EVA binary blends, showed no significant deviations from Takayanagi model, where considerable deviations were observed for PET/PP binary blends. Here, this model that has been originally proposed for binary blends was improved to become applicable for the prediction of the tensile modulus of ternary blends. The new modified model showed good agreement with the experimental data obtained in this study. © 2009 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 48: 251–259, 2010     

Morphology of reactive PP/PS blends with hyperbranched polymers

To study the efficiency of different mechanism for reactive compatibilization of polypropylene/polystyrene (PP/PS) blends main chain or terminal functionalized PP and terminal functionalized PS have been synthesized by different methods. While the in-situ block and graft copolymer formation results in finer phase morphologies compared to the corresponding non-reactive blends, the morphology development in the ternary blend system PP/PS + HBP (hyperbranched polymer) is a very complex process. HBP with carboxylic acid endgroups reacts preferably with the reactive sites of the oxazoline functionalized PS (PS-Ox) and locates mainly within the dispersed PS-Ox phase. A bimodal size distribution of the PS-Ox particles within the oxazoline modified PP (PP-Ox) matrix phase is observed with big PS-Ox particles (containing the HBP as dispersed phase) and small PS-Ox particles similar in size like the unimodal distributed particles in the non-reactive PP-Ox/PS-Ox blends. Factors influencing the morphology are discussed.     

Preparation of the polymer–clay nanocomposites in exfoliated state by interface stabilization

To suppress the repulsive interfacial energy between hydrophilic clay and a hydrophobic polymer matrix for polymer–clay nanocomposites, a third component of amphiphilic nature such as poly(?‐caprolactone) (PCL) was introduced into the styrene–acrylonitrile copolymers (SAN)/Na‐montmorillonite system. Once ?‐caprolactone was polymerized in the presence of Na‐montmorillonite, the successful ring‐opening polymerization of ?‐caprolactone and the well‐developed exfoliated structure of PCL/Na‐montmorillonite mixture were confirmed. Thereafter, SAN was melt‐mixed with PCL/Na‐montmorillonite nanocomposite, and the SAN matrix and PCL fraction were completely miscible to form a homogeneous mixture with retention of the exfoliated state of Na‐montmorillonite, exhibiting that PCL effectively stabilizes the repulsive polymer–clay interface and contributes to the improvement of the mechanical properties of nanocomposites. © 2003 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 42: 246–252, 2004     

The effect of compatibilization and rheological properties of polystyrene and poly(dimethylsiloxane) on phase structure of polystyrene/poly(dimethylsiloxane) blends

The compatibilization effect of polystyrene (PS)‐poly(dimethylsiloxane) (PDMS) diblock copolymer (PS‐b‐PDMS) and the effect of rheological properties of PS and PDMS on phase structure of PS/PDMS blends were investigated using a selective extraction technique and scanning electron microscopy (SEM). The dual‐phase continuity of PS/PDMS blends takes place in a wide composition range. The formation and the onset of a cocontinuous phase structure largely depend on blend composition, viscosity ratio of the constituent components, and addition of diblock copolymers. The width of the concentration region of the cocontinuous structure is narrowed with increasing the viscosity ratio of the blends and in the presence of the small amount diblock copolymers. Quiescent annealing shifts the onset values of continuity. The experimental results are compared with the volume fraction of phase inversion calculated with various theoretical models, but none of the models can account quantitatively for the observed data. © 2004 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 42: 898–913, 2004     

Influence of surface modified TiO2 nanoparticles by gallates on the properties of PMMA/TiO2 nanocomposites

Nanocomposites based on poly(methyl methacrylate) (PMMA) and TiO₂ nanoparticles were synthesized by in situ radical polymerization of MMA in solution. The surface of TiO₂ nanoparticles was modified with four gallic acid esters (octyl, decyl, lauryl and cetyl gallate). The content of gallates present on the surface of TiO₂ was calculated from the TGA results. The influence of length of hydrophobic tail of amphiphilic alkyl gallates on dispersability of surface modified TiO₂ nanoparticles in PMMA matrix, the molecular weight and glass transition temperature of PMMA, as well as the thermal stability of the prepared PMMA/TiO₂ nanocomposites in nitrogen and air was investigated. The influence of content of TiO₂ nanoparticles on the properties of these nanocomposites was also examined. The formation of a charge transfer complex between the surface Ti atoms and the gallates was confirmed by FTIR and UV spectroscopy. TEM micrographs of the PMMA/TiO₂ nanocomposites revealed that degree of TiO₂ aggregation can be significantly lowered by increasing the length of aliphatic part of the used gallates. The molecular weight of PMMA slightly decreases with the increase of TiO₂ content, indicating that used TiO₂ nanoparticles act as radical scavengers during the polymerization of MMA. The presence of surface modified TiO₂ nanoparticles do not have an influence on the mobility of PMMA chain segments leading to the same values of glass transition temperature for all investigated samples. Thermal and thermo-oxidative stability of the PMMA matrix are improved by introducing TiO₂ nanoparticles modified with gallates.     

Dispersibility of clay and crystallization kinetics for in situ polymerized PET/pristine and modified montmorillonite nanocomposites

Nanocomposite materials composed of poly (ethylene terephthalate) (PET) and montmorillonite (MMT) clays were prepared by in situ polymerization. Samples consisted of PET blended with various quantities of either pristine (Na⁺‐MMT) or organically modified MMT (A10‐MMT). The morphology and thermal and mechanical properties were evaluated for each sample. TEM micrographs, acquired at a 20 nm resolution, provide direct evidence of exfoliation of the clay particles into the PET matrix and show the effect of the alkyl‐modifier on clay dispersibility. The dispersion of PET/A10‐MMT was greater than that observed for the PET/Na⁺‐MMT nanocomposites. The greatest degree of exfoliation occurred for PET/A10‐MMT 0.5 wt %. However, PET/Na⁺‐MMT exhibited higher crystallization temperatures and rates suggesting that Na⁺‐MMT is a more efficient nucleating agent. Both mechanically and thermally, PET/A10‐MMT nanocomposites exhibited superior properties over pure PET. © 2008 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 46: 1022–1035, 2008     

Copolyester/layered silicate nanocomposites: The effect of the molecular size and molecular structure of the intercalant on the structure and viscoelastic properties of the nanocomposites

The preparation of poly(ethylene glycol‐co‐cyclohexane‐1,4‐dimethanol terephthalate)/layered silicate nanocomposites via a melt‐intercalation technique is reported. Layered silicates modified with different alkyl ammonium intercalants have been used for this purpose. A comparison is made between carefully chosen pairs of the nanocomposites, the choice depending on the cation‐exchange capacity or the intercalant concentration of the organically modified montmorillonite, to study the effects of the molecular size and molecular structure of the intercalant. The structure of the nanocomposites is characterized with wide‐angle X‐ray diffraction. The presence of well‐defined diffraction peaks and an observed increase in the interlayer spacing in the nanocomposites imply the formation of an intercalated hybrid. To investigate the viscoelastic behavior, these nanocomposites are also subjected to dynamic mechanical analysis. The dynamic mechanical properties show an increase in the storage modulus of the nanocomposites over the entire temperature range studied (except in the transition region from 68 to 78 °C) in comparison with that of the pristine polymer. The size of the intercalant molecule and the presence of functional groups capable of forming favorable interactions with the polymer govern the amount of polymer infiltrating the clay gallery space and control the increase in the modulus of the nanocomposite. The tan δ peak signifying the glass‐transition temperature shifts to lower temperatures in the nanocomposites. Interestingly, the nanocomposites show less damping than the pristine polymer. This behavior is understood in terms of the confinement of the polymer chains in the clay interlayer. © 2003 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 41: 3102–3113, 2003     

Nanomorphology and fire behavior of polystyrene/organoclay nanocomposites containing brominated epoxy and antimony oxide

Organoclay nanocomposites were prepared by ultrasound‐assisted solution intercalation technique based on polystyrene containing brominated epoxy and a combination of brominated epoxy and antimony oxide. Aspects of nanomorphology and nanodispersion were investigated by X‐ray diffraction and transmission electron microscopy whereas flammability and reaction to fire were evaluated using limiting oxygen index, UL‐94, and mass loss calorimeter tests. Polystyrene/brominated‐epoxy‐blend‐based nanocomposites showed mixed intercalated–exfoliated nanomorphology where polymer‐intercalated crystallites predominantly exist in polystyrene matrix and exfoliated silicate layers reside on polystyrene/brominated epoxy phase boundaries and within brominated epoxy domains. Organoclay was found to impart a compatibilization effect on polystyrene and dispersed brominated epoxy, which facilitates uniform distribution of a fine flame‐retarding phase within the matrix. With the reduction of the rate at which decomposition products evolve into the gas phase, organoclay nanocomposites showed notable reductions in peak heat release rate and increases in limiting oxygen index. The gas‐phase hot radical entrapment by halogenated flame‐retardant system was coupled with the condensed‐phase physical action of nanodispersed organoclay, which increased the overall fire‐retardant effectiveness. Fire‐retardant mechanisms of nanocomposites based on polystyrene/brominated epoxy blends were attributed to nanoconfinement and tortuous pathway effects of organoclay rather than to carbonaceous char formation proposed earlier for polystyrene/organoclay systems without conventional flame retardants. Copyright © 2011 John Wiley & Sons, Ltd.