Annealing induced electrical conductivity jump of multi‐walled carbon nanotube/polypropylene composites and influence of molecular weight of polypropylene

Multi‐walled carbon nanotube (MWCNT)/polypropylene (PP) composites were prepared by a micro melt mixing process. As‐prepared composites had relatively low electrical conductivity due to the disruption of MWCNT network by strong shear. The electrical conductivity jumped to high values throughout an annealing process above the melting temperature of PP. The significant enhancement of electrical conductivity was influenced by annealing time, temperature, and content of MWCNTs. In particular, molecular weight of PP played an important role in affecting the conductivity enhancement. The molecular weight of PP was varied from 190,000 to 340,000 to examine its effect on the electrical conductivity. By comparing the conductivity enhancement behavior of composites with different molecular weight PPs and observing the morphology evolution during annealing, it was found that reaggregation of MWCNTs and the subsequent formation of MWCNT network during annealing are the main reasons for the jump of electrical conductivity. © 2010 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys, 2010     

Effect of the interfacial interaction on the phase structure and rheological behavior of polypropylene/ethylene– octene copolymer/BaSO4 ternary composites

In polypropylene (PP)/ethylene–octene copolymer (POE)/BaSO₄ ternary composites, two different kinds of phase structures are assumed:(1) POE and BaSO₄ filler are separately dispersed in the PP matrix and (2) POE‐encapsulated filler particles (core–shell structure) are dispersed in the matrix. This depends on the interfacial interaction of the composites. For the design of composites with different interfacial interactions, three routes for the preparation of BaSO₄ master batches were developed. First, a mixture of BaSO₄, POE, and maleic anhydride (MAH) in a certain ratio was extruded in the presence of dicumyl peroxide and then pelletized. In extrusion, MAH‐functionalized POE was in situ formed to enhance the interfacial interaction between POE and BaSO₄. Second, a mixture of POE and BaSO₄ was directly extruded and then pelletized. Third, after BaSO₄ was treated with an organic titanate coupling agent, the treated BaSO₄ and POE were blended in extrusion and then pelletized. Scanning electron microscopy observations showed that the core–shell structure in which POE encapsulates BaSO₄ particles is formed through route 1, whereas POE and BaSO₄ are separately dispersed into the PP matrix through routes 2 and 3. The rheological behavior of PP/POE/BaSO₄ ternary composites was studied with a controlled stress rheometer. The results showed that the interfacial interaction in composites with core–shell morphology is the strongest. Interparticle interactions give rise to the formation of interparticle networks; the stronger the network is, the larger the shear yield stress is and the smaller the thixotropic loop area is. © 2002 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 40: 1804–1812, 2002     

Mechanical and rheological properties of poly(ethylene-co-ethyl acrylate) as a function of carbon black content

Carbon black (CB) filled poly(ethylene-co-ethyl acrylate) (EEA-CB) is used as conductive phase in conductive polymer composites (CPC). Electrical conductivity of CPC obtained from blends of immiscible polymers results from CB particles localization within the material, which depends on composition and processing conditions. It is particularly important to control viscosity of such systems as this parameter determines both the phase morphology and conductive pathway structure. The small scale, at which CB particle aggregation/dispersion phenomena occur within CPC, makes direct observations difficult. But the effect of carbon black particles/polymers interactions is clearly visible by means of rheological measurements. A strong reinforcing effect of CB on CPC in both solid and liquid states has been noticed. This phenomenon has been analyzed using classical models as a function of temperature and CB content. The results confirm the necessity of CPC rheology control especially during the process to achieve good reproducibility of electrical properties.     

Rheological and electrical analysis in carbon nanofiber reinforced polypropylene composites

Two different types of carbon nanofibers (CNF) were incorporated in the same polypropylene (PP) matrix by twin‐screw extrusion. The electrical characterization of both CNFs/PP composites as a function of volume fraction show different electrical performance: conducting and nonconducting. The objective of this work is to study the rheological behavior of both composites with the aim of relating it to the electrical behavior. The results indicate that the rheological behaviors are different, suggesting that rheology differentiates the microstructural variations responsible for the electrical performance. Furthermore, the main rheological parameters were correlated to the electrical conductivity. The results show that G′/G″ and G′ are the most sensitive parameters when compared with the onset of electrical percolation. Finally, in spite of the intrinsic measuring differences between electrical and rheological analysis, the two calculated thresholds are very similar: ～0.5 for the rheological and ～0.4 for the electrical. © 2012 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys, 2013     

Morphology of polyethylene–carbon black composites

Carbon black is a common polymer additive that is used for reinforcement and for its ability to enhance physical properties, such as conductivity. This article pertains to an X‐ray scattering (SAXS) study of a conductive grade of carbon black and carbon black–polymer composites. The scattering pattern for such blacks displays a surface‐fractal‐like power‐law decay over many decades in scattering vector q. It is often assumed that small‐angle scattering from carbon black aggregates can be described in terms of surface‐fractal models, related to particles with fractally rough surfaces. Such self‐similar surface roughness is usually easy to identify by microscopy; however, electron microscopy from these blacks fails to support this assumption. It is proposed here that this apparent surface‐fractal scattering actually represents a more complicated morphology, including overlapping structural features and a power‐law scaling of polydispersity. One use of conductive black–polyethylene composites is in circuit protection devices where resistive heating leads to a reversible association of carbon black aggregates that controls switching between a conductive and a nonconductive state. Scattering can be used as an in situ tool to observe the morphological signature of this reversible structural change. Scattering patterns support a model for this switching based on local enhancement of concentration and the formation of linear agglomerates associated with the matrix polymer's semicrystalline morphology. © 1999 John Wiley & Sons, Inc. J Polym Sci B: Polym Phys 37: 1105–1119, 1999     

Electric,dielectric, and dynamic mechanical behavior of carbon black/styrene‐butadiene‐styrene composites

The conductivity of styrene‐butadiene‐styrene block copolymers containing different amounts of extraconductive carbon black (CB) was investigated as a function of the mold temperature. The composites exhibited reduced percolation thresholds (between 1.0 and 2.0 vol % CB). The dynamic mechanical analysis characterization revealed that the glass‐rubber‐transition temperatures of both segments were not affected by the CB addition, although the damping of the polybutadiene phase displayed a progressive drop with an increase in the CB concentration. The normalized curves of tan δ/tan δ_max (where tan δ represents the value of the loss tangent at any measurement temperature and tan δ_max represents the loss tangent peak value at the corresponding temperature T_max) versus T/T_max (where T is the temperature and T_max is the maximum temperature), corresponding to both polystyrene and polybutadiene phases as well as the activation energy related to the glass‐rubber‐transition process, did not present any significant change with the addition of CB. The dielectric analysis revealed the presence of two relaxation peaks in the composite containing 1.5 vol % CB, the magnitude of which was strongly influenced by the frequency, being attributed to interfacial Maxwell‐Wagner‐Sillars relaxations caused by the presence of different interfaces in the composite. The mechanical properties were not affected by the presence of CB at concentrations of up to 2.5 vol %. © 2003 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 41: 2983–2997, 2003     

Nucleation ability of multiwall carbon nanotubes in polypropylene composites

The nonisothermal crystallization of multiwall carbon nanotube (MWNT)/isotactic polypropylene (iPP) nanocomposites was investigated. The results derived from the differential scanning calorimetry curves (onset temperature, melting point, supercooling, peak temperature, half‐time of crystallization, and enthalpy of crystallization) were compared with those of neat iPP. The data were also processed according to Ozawa's theory and Dobreva's approach. These results and X‐ray diffraction data showed that the MWNTs acted as α‐nucleating agents in iPP. Accordingly, MWNT/iPP was significantly different from neat iPP: A fibrillar morphology was observed instead of the usual spherulites. © 2003 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 41: 520–527, 2003     

Kinetics study on melt compounding of carbon nanotube/polypropylene nanocomposites

The multiwalled carbon nanotubes/polypropylene nanocomposites (PP/CNTs) were prepared by melt mixing using maleic anhydride grafted polypropylene (mPP) as the compatibilizer. The effect of mPP on dispersion of CNTs was then studied using the tool of rheology, aiming at relating the viscoelastic behaviors to the mesoscopic structure of CNTs. To further explore the kinetics of hybrid formation, a multilayered sample with alternatively superposed neat mPP and binary PP/CNTs microcomposites (without addition of mPP) sheets was prepared and experienced dynamic annealing in the small amplitude oscillatory shear flow. The results show that melt blending CNTs with PP can only yield the composites with microscale dispersion of CNTs, while adding mPP promotes nanoscale dispersion of CNTs as smaller bundles or even as individual nanotubes, reducing percolation threshold as a result. However, the values of apparent diffusivities of the composites are in same order with that of self‐diffusion coefficients of the neat PP, indicating that the presence of detached CNTs nearly does not inhibit PP chain motion. Hence, the activation energy of hybrid formation is close to the self‐diffusion of PP. This also indicates that although addition of mPP can improve the compatibility between CNTs and PP thermodynamically, those dynamic factors, such as shear flow, however, may be the dominant role on hybrid formation. © 2009 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 47: 608–618, 2009     

Isothermal crystallization kinetics of polypropylene with silane functionalized multi‐walled carbon nanotubes

Multi‐walled carbon nanotubes (MWNTs) were functionalized with a silane coupling agent. The MWNTs were first coated with inorganic silica by a sol‐gel process and then grafted with 3‐methacryloxypropyltrimethoxysilane (3‐MPTS). The effect of raw MWNTs and silane‐functionalized MWNTs on the crystallization behavior of poly(propylene) (PP) was investigated by means of polarized optical microscopy, differential scanning calorimetry, and wide‐angle X‐ray diffraction. Results obtained from isothermal crystallization experiments indicate that 3‐MPTS functionalization affects the crystallization and melting behavior of PP/MWNTs composites remarkably, which can be attributed to the fact that 3‐MPTS functionalization of MWNTs leads to a uniform dispersion of MWNTs in PP matrix resulting in the good nucleating effect of MWNTs. © 2007 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 45: 1616–1624, 2007     

Influence of multiwall carbon nanotubes on morphological and structural changes during UV irradiation of syndiotactic polypropylene films

The effect of UV irradiation on the morphology and structure of syndiotactic polypropylene (sPP) is investigated both for pure films and those filled with multiwall carbon nanotubes (MWCNTs). UV treatment causes a structural reorganization of pure sPP films. It seems that the incorporation of MWCNTs has a strong stabilizing effect, with nanotubes acting as a limiter of the UV‐induced chain breakage, especially when a good dispersion of carbon nanotubes in the polymer is achieved. The incorporation of MWCNTs introduces a high concentration of defects in the crystal structure of sPP, which limits the UV‐induced growth of crystallites, and prevents the development and propagation of cracks caused by UV irradiation. © 2012 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys, 2012     

Toughness mechanism of polypropylene/elastomer/filler composites

The toughening mechanisms of polypropylene filled with elastomer and calcium carbonate (CaCO₃) particles were studied. Polypropylene/elastomer/CaCO₃ composites were prepared on a twin‐screw extruder with a particle concentration of 0–32 vol %. The experiments included tensile tests, notched Izod impact tests, scanning electron microscopy, and dynamic mechanical analysis. Scanning electron microscopy showed that the elastomer and CaCO₃ particles dispersed separately in the matrix. The modulus of the composites increased, whereas the yield stress decreased with the filler concentration. The impact resistance showed a large improvement with the CaCO₃ concentration. At the same composition (80/10/10 w/w/w), three types of CaCO₃ particles with average diameters of 0.05, 0.6, and 1.0 μm improved the impact fracture energies comparatively. The encapsulation structure of the filler by the grafting elastomer had a detrimental effect on the impact properties because of the strong adhesion between the elastomer and filler and the increasing ligament thickness. © 2005 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 43: 1113–1123, 2005     

Isothermal crystallization kinetics of polypropylene/POSS composites

Polypropylene (PP)/octavinyl polyhedral oligomeric silsesquioxane (POSS) composites were prepared by two different processing methods: reactive blending and physical blending, and the crystallization behavior of PP and PP/POSS composites was studied by means of differential scanning calorimetry and polarized optical microscope. The results showed that the crystallization of PP in PP/POSS composites was strongly influenced by the different processing methods. POSS particles can act as effective nucleating agent, accelerating the crystallization of PP. The crystallization rate increased more dramatically for the reactive blending composite due to the stronger nucleating effect of PP grafted POSS. © 2008 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 46: 1762–1772, 2008     

Nonlinear conduction of irradiation‐crosslinked high‐density polyethylene/acetylene carbon black composites at the electric–thermal equilibrium state

At the electric–thermal equilibrium state, the nonlinear conduction behaviors of high‐density polyethylene/acetylene carbon black composites crosslinked with electron‐beam irradiation have been studied in wide ranges of electric field and ambient temperature. Critical electric field E_0.5 at the global electrical breakdown and the corresponding apparent resistivity are related to the intrinsic resistivity at given ambient temperatures. The relationship between the nonlinear conduction and the intrinsic positive temperature coefficient effect of resistivity is established by a discussion of E_0.5 as a function of the macroscopic resistivity temperature coefficient. © 2006 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 44: 1979–1984, 2006     

Relations between the aspect ratio of carbon nanotubes and the formation of percolation networks in biodegradable polylactide/carbon nanotube composites

The biodegradable polylactide composites containing carbon nanotubes (CNTs) with high aspect ratio (HAR) and low aspect ratio (LAR) were prepared by melt mixing. The physical properties of those two systems were characterized in terms of rheology, conductivity, and mechanical properties for establishing preliminary structure–property relations. Several viscoelastic models were then used to further describe the relations between aspect ratio and percolation network of CNTs. The results show that these two CNTs present different structural characteristics in the polylactide (PLA) matrix during melt mixing: the LAR CNTs are far stiffer than the HAR CNTs. At low loading levels, the former is dispersed as bent fibers or their small bundles, whereas the latter is dispersed as self‐entangled flocs, presenting far larger hydrodynamic radius than the former. At high loading levels, both are dispersed as flocs due to strong tube–tube interactions. However, the two CNTs show approximate average floc size and mesh size because they present same rigid length and effective aspect ratio. At identical loadings, therefore, the HAR CNTs have more total number of flocs than that of the LAR CNTs, forming network with more compact structure and imparting higher contributions to properties of the composites as a result. © 2010 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 48: 479–489, 2010     

Crystallization behavior of dynamically cured polypropylene/epoxy blends

Dynamically cured polypropylene (PP)/epoxy blends compatibilized with maleic anhydride grafted PP were prepared by the curing of an epoxy resin during melt mixing with molten PP. The morphology and crystallization behavior of dynamically cured PP/epoxy blends were studied with scanning electron microscopy, differential scanning calorimetry, and polarized optical microscopy. Dynamically cured PP/epoxy blends, with the structure of epoxy particles finely dispersed in the PP matrix, were obtained, and the average diameter of the particles slightly increased with increasing epoxy resin content. In a study of the nonisothermal crystallization of PP and PP/epoxy blends, crystallization parameter analysis showed that epoxy particles could act as effective nucleating agents, accelerating the crystallization of the PP component in the PP/epoxy blends. The isothermal crystallization kinetics of PP and dynamically cured PP/epoxy blends were described by the Avrami equation. The results showed that the Avrami exponent of PP in the blends was higher than that of PP, and the crystallization rate was faster than that of PP. However, the crystallization rate decreased when the epoxy resin content was greater than 20 wt %. The crystallization thermodynamics of PP and dynamically cured PP/epoxy blends were studied according to the Hoffman theory. The chain folding energy for PP crystallization in dynamically cured PP/epoxy blends decreased with increasing epoxy resin content, and the minimum of the chain folding energy was observed at a 20 wt % epoxy resin content. The size of the PP spherulites in the blends was obviously smaller than that of PP. © 2004 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 42: 1181–1191, 2004     

Reversible nonlinear conduction in high‐density polyethylene/acetylene carbon black composites at various ambient temperatures

The reversible nonlinear conduction (RNC) in of high‐density polyethylene/acetylene carbon black composites with different degrees of crosslinking was studied above room temperature and below the melting point of high‐density polyethylene (HDPE). The experimental current density‐electric field strength curves can be overlapped onto a master curve, suggesting that the microscopic mechanisms for the appearance of RNC exist regardless of the ambient temperature and the crosslinking degree of the HDPE matrix. The relationship between the crossover current density and the linear conductivity can be explained in the framework of the dynamic random‐resistor‐network model. According to these results, two electron‐tunneling models are suggested to interpret the microscopic conduction behavior. © 2004 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 42: 1212–1217, 2004     

Nanostructured carbon black filled polypropylene/polystyrene blends containing styrene-butadiene-styrene copolymer: Influence of morphology on electrical resistivity

This paper is part of a comprehensive study on using selective localization of carbon black (CB) at the interface of immiscible polymer blends in order to reduce the percolation threshold concentration and enhance the conductivity of the blends. CB was successfully localized at the interface of polypropylene/polystyrene (PP/PS) blend by introducing styrene-butadiene-styrene (SBS) tri-block copolymer to the blend. In CB-PP/PS/SBS blends, CB has higher affinity for the polybutadiene (PBD) section of the SBS copolymer, whereas in CB-PP/PS blends, CB prefers the PS phase. PP/PS interface is one of the preferred locations for the SBS copolymer in the (PP/PS) blend; at which the PBD section of the SBS copolymer forms a few nanometers thick layer able to accommodate the CB nano-particles. The influence of SBS addition on the morphology and electrical properties of various PP/PS blends filled with 1 vol% CB were studied. SBS influence on the conductivity of PP/PS blends was found to be a function of the PP/PS volume ratio and SBS loading. The most dramatic increase in conductivity was found in the (60/40) and (70/30) PP/PS blends upon the addition of 5 vol% SBS. 5 vol% SBS was found to be the optimum loading for most blends. Using 10 vol% of SBS was reported to deteriorate electrical conductivity of the conductive co-continuous PP/PS blends. For all blends studied, SBS addition was found to compatibilize the blends. Finer morphologies were obtained by increasing SBS loading.     

The formation of γ‐crystal in long‐chain branched polypropylene under supercritical carbon dioxide

The crystallization behavior of long‐chain branched (LCB) polypropylene (PP) in the supercritical carbon dioxide (scCO₂) atmosphere was investigated to show the influences of LCB and CO₂ on the formation of γ‐crystal. The crystallization experiments were performed in CO₂ atmosphere with the pressure from 1.3 to 10.4 MPa and temperature between 90 and 130 °C. The effects of LCB level, CO₂ pressure, and crystallization temperature on the content of γ‐crystal were investigated. The results showed that the influence of LCB on the formation of γ‐crystal was obvious when PP was crystallized in CO₂. The content of γ‐crystal increased with LCB level and reached a maximum of 88.2%. It could be explained that, as LCB increased the chainfolding energy of PP molecular chain and hindered it from folding back into crystal lamella, which made the formation of γ‐crystal easier. However, CO₂ was the key factor in the formation of γ‐crystal, and the influence of CO₂ on γ‐crystal was much significant than that of LCB. It was believed that the increase of free volume after dissolving of CO₂ in PP was helpful in the formation of γ‐crystal. It was found that the content of γ‐crystal increased almost linearly with CO₂ pressure (CO₂ content), and the contribution of CO₂ to γ‐crystal increased with pressure, while that of LCB increased with temperature. © 2008 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 46: 441–451, 2008     

Effects of processing conditions on rheological,thermal, and electrical properties of multiwall carbon nanotube/epoxy resin composites

We report on the effect of processing conditions on rheology, thermal and electrical properties of nanocomposites containing 0.02–0.3 wt % multiwall carbon nanotubes in an epoxy resin. The influence of the sonication, the surface functionalization during mixing, as well as the application of external magnetic field (EMF) throughout the curing process was examined. Rheological tests combined with optical microscopy visualization are proved as a very useful methodology to determine the optimal processing conditions for the preparation of the nanocomposites. The Raman spectra provide evidence for more pronounced effect on the functionalized with hardener compositions, particularly by curing upon application of EMF. Different chain morphology of CNTs is created depending of the preparation conditions, which induced different effects on the thermal and electrical properties of the nanocomposites. The thermal degradation peak is significantly shifted towards higher temperatures by increasing the nanotube content, this confirming that even the small amount of carbon nanotubes produces a strong barrier effect for the volatile products during the degradation. The ac conductivity measurements revealed lower values of the percolation threshold (pc) in the range of 0.03–0.05 wt %. CNTs for the nanocomposites produced by preliminary dispersing of nanotubes in the epoxy resin, compared to those prepared by preliminary functionalization of the nanotubes in the amine hardener. This is attributed to the higher viscosity and stronger interfacial interactions of the amine hardener/CNT dispersion which restricts the reorganization of the nanotubes. The application of the EMF does not influence the pc value but the dc conductivity values (σ_dc) of the nanocomposites increased at about one order of magnitude due to the development of the aforementioned chain structure. © 2011 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys, 2011     

The effect of electron beam irradiation on dynamic shear rheological behavior of a poly (propylene‐co‐ethylene) heterophasic copolymer

In this study the effect of electron beam irradiation on rheological properties of a poly (propylene‐co‐ethylene) heterophasic copolymer is evaluated. Using dynamic viscoelastic measurement in the linear viscoelastic range of deformation, it is observed that the complex viscosity and dynamic modulus of polypropylenes were decreased by increasing the irradiation dose. Polypropylene heterophasic copolymers consist of ethylene propylene rubber phase dispersed in polypropylene homopolymer matrix. The high energy electron beams simultaneously affect both isotactic polypropylene (iPP) matrix and ethylene propylene dispersed phase. The molecular chains of polypropylene homopolymer phase breakdown to smaller species, those are prone to degradation and branching as well. Increase in the melt flow rate behavior and shifting the cross‐over point to higher frequencies and increase in melt strength are due to this phenomenon. At the same time, the ethylene propylene phase of the polypropylene copolymer cross‐links due to irradiation, and a significant effect on the rheological behavior of samples are observed. The mathematical modeling of complex viscosity behavior revealed the conformity of experimental data with modified Carreau equation. Copyright © 2010 John Wiley & Sons, Ltd.