Direct copolymerization of sulfonated poly(phthalazinone arylene ether)s for proton‐exchange‐membrane materials

Sulfonated poly(phthalazinone ether ketone) (SPPEK) copolymers and sulfonated poly(phthalazinone ether sulfone) (SPPES) copolymers containing pendant sodium sulfonate groups were prepared by direct copolymerization. The reaction of disodium 3,3′‐disulfonate‐4,4′‐difluorobenzophenone (SDFB‐Na), 4,4′‐difluorobenzophenone (DFB), and 4‐(4‐hydroxyphenyl)‐1(2H)‐phthalazinone (DHPZ) at 170 °C in N‐methyl‐2‐pyrrolidione containing anhydrous potassium carbonate gave SPPEKs. SPPESs were similarly obtained with 3,3′‐disulfonate‐4,4′‐difluorophenyl sulfone, 4‐fluorophenyl sulfone (DFS), and DHPZ as monomers. The sulfonic acid groups, being on deactivated positions of the polymer backbone, were expected to be hydrolytically more stable than postsulfonated polymers. Fourier transform infrared and ¹H NMR were used to characterize the structures and degrees of sulfonation of the sulfonated polymers. Membrane films of SPPEKs with SDFB‐Na/DFB molar feed ratios of up to 60/40 and SPPESs with sulfonated 4‐fluorophenyl sulfone/DFS molar feed ratios of up to 50/50 were cast from N,N‐dimethylacetamide polymer solutions. Membrane films in acid form were then obtained by the treatment of the sodium‐form membrane films in 2 N sulfuric acid at room temperature. An increase in the number of sulfonate groups in the copolymers resulted in an increased glass‐transition temperature and enhanced membrane hydrophilicity. The sodium‐form copolymers were thermally more stable than their acid forms. The proton conductivities of the acid‐form copolymers with sulfonated monomer/unsulfonated monomer molar feed ratios of 0.5 and 0.6 were higher than 10^?2 S/cm and increased with temperature; they were less temperature‐dependent than those of the postsulfonated products. SPPESH‐50 showed higher conductivity than the corresponding postsulfonated poly(phthalazinone ether sulfone). © 2003 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 41: 2731–2742, 2003     

Synthesis of hydroxyl‐terminated poly(ether ether ketone) with pendent tert‐butyl groups and its use as a toughener for epoxy resins

Hydroxyl‐terminated poly(ether ether ketone) with pendent tert‐butyl groups (PEEKTOH) was synthesized by the nucleophilic substitution reaction of 4,4′‐difluorobenzophenone with tert‐butyl hydroquinone with potassium carbonate as a catalyst and N‐methyl‐2‐pyrrolidone as a solvent. Diglycidyl ether of bisphenol A epoxy resin was toughened with PEEKTOHs having different molecular weights. The melt‐mixed binary blends were homogeneous and showed a single composition‐dependent glass‐transition temperature (T_g). Kelley–Bueche and Gordon–Taylor equations gave good correlation with the experimental T_g. Scanning electron microscopy studies of the cured blends revealed a two‐phase morphology. A sea‐island morphology in which the thermoplastic was dispersed in a continuous matrix of epoxy resin was observed. Phase separation occurred by a nucleation and growth mechanism. The dynamic mechanical spectrum of the blends gave two peaks corresponding to epoxy‐rich and thermoplastic‐rich phases. The T_g of the epoxy‐rich phase was lower than that of the unmodified epoxy resin, indicating the presence of dissolved PEEKTOH in the epoxy matrix. There was an increase in the tensile strength with the addition of PEEKTOH. The fracture toughness increased by 135% with the addition of high‐molecular‐weight PEEKTOH. The improvement in the fracture toughness was dependent on the molecular weight and concentration of the oligomers present in the blend. Fracture mechanisms such as crack path deflection, ductile tearing of the thermoplastic, and local plastic deformation of the matrix occurred in the blends. The thermal stability of the blends was not affected by blending with PEEKTOH. © 2005 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 44: 541–556, 2006     

Synthesis and properties of amine‐containing poly(arylene ether sulfone) as an anion‐exchange matrix

Poly(arylene ether sulfone) (PSF), showing good thermal stability and excellent mechanical properties, was synthesized as an anion‐exchange matrix. It was synthesized by the condensation polymerization between bisphenol A and 4,4′‐dichlorodiphenylsulfone. 1°‐Amine‐containing poly(arylene ether sulfone) (1°‐APSF) was synthesized by the reduction reaction of a nitrated PSF. Then, it was transferred to 3°‐amine‐containing poly(arylene ether sulfone) (3°‐APSF) by the alkylation of the amine of 1°‐APSF. The properties of PSF, 1°‐APSF, and 3°‐APSF were investigated by Fourier transform infrared, ¹H NMR spectroscopy, differential scanning calorimetry, and thermogravimetric analysis. The introduction of the 3°‐amine group into PSF increased the glass‐transition temperature but decreased thermooxidative stability. The ion‐exchange capacities of 1°‐APSF and 3°‐APSF were shown to be 2.24 and 2.86 mequiv/g, respectively. © 2002 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 40: 4281–4287, 2002     

Design and synthesis of a tribranched phenylethynyl‐terminated aryl ether compound and its use as a reactive diluent for PETI‐5

In this study, a tribranched, phenylethynyl‐terminated aryl ether compound (Tri‐PE‐PAEK) was synthesized. This novel star‐shaped compound exhibits a good combination of properties, such as a low melting temperature (252 °C) and good solubility in aprotic solvents, as well as a low melt viscosity (0.1 P at 280 °C). All these advantages make it a good candidate material for modern processing techniques such as resin infusion and resin transfer molding, which are the most favorable methodologies for current economical manufacturing of polymer matrix/carbon fiber composites. Furthermore, after undergoing thermal curing to yield a network at 370 °C for 1 h, a cured sample exhibited an unexpectedly higher glass transition temperature (370 °C), storage modulus retention above the glass transition temperature, and good thermal stability. In addition, this compound can be used as a reactive diluent for phenylethynyl‐terminated imide oligomer, which has the molecular weight of 5000 g/mol (PETI‐5) to reduce its viscosity and lower the minimum temperature of the minimum viscosity. Meanwhile, the toughness of a cured blended resin can be greatly increased with the addition of just 10% Tri‐PE‐PAEK to PETI‐5. Further loading levels of Tri‐PE‐PAEK in the blending would lead to a higher storage modulus and a higher mechanical strength without compromising the thermal stability. © 2007 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 45: 4844–4854, 2007     

Synthesis and characterization of poly(arylene ether)s containing 6‐(4‐hydroxyphenyl)pyridazin‐3(2H)‐one or 6‐(4‐hydroxyphenyl)pyridazine moieties

A series of novel soluble pyridazinone‐ or pyridazine‐containing poly(arylene ether)s were prepared by a polycondensation reaction. The pyridazinone monomer, 6‐(4‐hydroxyphenyl)pyridazin‐3(2H)‐one ( 1 ), was synthesized from the corresponding acetophenone and glyoxylic acid in a simple one‐pot reaction. The pyridazinone monomer was successfully copolymerized with bisphenol A (BPA) or 1,2‐dihydro‐4‐(4‐hydroxyphenyl)phthalazin‐1(2H)‐one (DHPZ) and bis(4‐fluorophenyl)sulfone to form high‐molecular‐weight polymers. The copolymers had inherent viscosities of 0.5–0.9 dL/g. The glass‐transition temperatures (T_g's) of the copolymers synthesized with BPA increased with increasing content of the pyridazinone monomer. The T_g's of the copolymers synthesized from DHPZ with different pyridazinone contents were similar to those of the two homopolymers. The homopolymers showed T_g's from 202 to 291 °C by differential scanning calorimetry. The 5% weight loss temperatures in nitrogen measured by thermogravimetric analysis were in the range of 411–500 °C. 4‐(6‐Chloropyridazin‐3‐yl)phenol ( 2 ) was synthesized from 1 via a simple one‐pot reaction. 2 was copolymerized with 4,4′‐isopropylidenediphenol and bis(4‐fluorophenyl)sulfone to form high‐T_g polymers. The copolymers with less than 80 mol % pyridazinone or chloropyridazine monomers were soluble in chlorinated solvents such as chloroform. The copolymers with higher pyridazinone contents and homopolymers were not soluble in chlorinated solvents but were still soluble in dipolar aprotic solvents such as N‐methylpyrrolidinone. The soluble polymers could be cast into flexible films from solution. © 2006 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 44: 3328–3335, 2006     

Synthesis and functionalization of poly(ether sulfone)s based on 1,1,1‐tris(4‐hydroxyphenyl)ethane

Branched poly(ether sulfone)s were prepared from 1,1,1‐tris(4‐hydroxyphenyl) ethane and 4,4′‐difluorodiphenyl sulfone (DFDPS) either by polycondensation in dimethyl sulfoxide with the elimination of water or via the silyl method in N‐methylpyrrolidone. With an exact 1/1 stoichiometry, crosslinking was avoidable, but significant fractions of cyclic oligomers and polymers were detected by matrix‐assisted laser desorption/ionization time‐of‐flight mass spectrometry. Furthermore, bridged cycles (bicycles) were detected. For the silyl method, even an excess of DFDPS of 10 mol % did not result in crosslinking. The pendant OH groups were modified by acylation with acetic anhydride, methacrylic anhydride, undecylenoyl chloride, or cinnamoyl chloride. Alkylation was only successful in a one‐pot procedure via the silyl method. Alkylbromide, ethyl bromoacetate, 3‐chloropropionitrile, 4‐nitrobenzyl bromide, and 3,4‐dichlorobenzyl chloride served as alkylating agents. With 1,3‐propane and 1,4‐butane sultone, poly(ether sulfone)s with pendant sulfonate groups were obtained. © 2002 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 40: 2967–2978, 2002     

Cross‐linked poly(aryl ether sulfone) membranes for direct methanol fuel cell applications

Partially sulfonated poly(aryl ether sulfone) (PESS) was synthesized and methacrylated via reaction with glycidyl methacrylate (PESSGMA) and cross‐linked via radical polymerization with styrene and vinyl‐phosphonic acid (VPA). The chemical structures of the synthesized pre‐polymers were characterized via FTIR and ¹H NMR spectroscopic methods and molecular weight was determined via GPC. Membranes of these polymers were prepared via solution casting method. The crosslinking of the PESS polymer reduced IEC, proton conductivity, swelling in water, and methanol permeability of the membranes while increasing the modulus and the glass transition temperature. However, the introduction of the VPA comonomer increased the proton conductivity while maintaining excellent resistance to methanol cross‐over, which was significantly higher as compared with both PESS and the commercial Nafion membranes. Membranes of PESSGMA copolymers incorporating VPA, exhibited proton conductivity values at 60 °C in the range of 16–32 mS cm⁻¹ and methanol permeability values in the range of 6.52 × 10⁻⁹ – 1.92 × 10⁻⁸ cm² s⁻¹. © 2018 Wiley Periodicals, Inc. J. Polym. Sci., Part B: Polym. Phys. 2018 , 56, 558–575     

FT‐IR Investigation into the miscible interactions in new materials for optical devices

In this article we determine the miscibility of azobenzene derivative (poly(4‐(N‐(2‐methacryloyloxyethyl)‐N‐ethylamino)‐4′‐nitroazobenzene)₉₀‐co‐(methyl methacrylate)₁₀)/poly(vinyl acetate) (PVAc) and azobenzene derivative/poly(vinyl chloride) (PVC) blends using Fourier Transform infrared (FT‐IR) spectroscopy. With this method we can clearly identify the exact interactions responsible for miscibility. In the azobenzene derivative 50:50PVAc blend new peaks were evident at 2960, 2890, 1237 and 959 cm^?1, these peaks depict miscible interactions. These wavenumbers indicate that the miscible interactions occurring are from the C? H stretching band, the vinyl acetate C?O, conjugated to the ester carbonyl, the cis‐transformation N?N stretch frequency and the acetate ester weak doublet. The azobenzene derivative 80:20PVC blend display peaks identical in profile to the blend homopolymers, indicating no miscible interactions. However, this could be due to overlapping of peaks within the same wavenumber region, making resolution difficult. This research demonstrates FT‐IR can deduce favorable interactions for miscibility and therefore numerous miscible blends can successfully be calculated if possessing the same groups responsible for miscibility. This paves the way for a new generation of designer optical materials with the desired properties. Copyright © 2003 John Wiley & Sons, Ltd.     

Synthesis and characterization of partially disulfonated hydroquinone‐based poly(arylene ether sulfone)s random copolymers for application as proton exchange membranes

Partially disulfonated hydroquinone (HQ)‐based poly(arylene ether sulfone) random copolymers were synthesized and characterized for application as proton exchange membranes. The copolymer composition was varied in the degree of disulfonation. The copolymers were characterized by ¹H NMR, Differential Scanning Calorimetry (DSC), and other analytical techniques. The copolymer with a 25% degree of disulfonation showed the best balance between water uptake and proton conductivity. The copolymers showed substantially reduced methanol permeability compared with Nafion® and satisfactory direct methanol fuel cell performance. The methanol selectivity improved significantly in comparison to Nafion® 117. At a given ionic composition, the HQ‐based system showed higher water uptake and proton conductivity than the biphenol‐based (BPSH‐xx) poly(arylene ether sulfone)s copolymers. © 2008 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 47: 384–391, 2009     

Preparation of Star‐Shaped ABC Copolymers of Polystyrene‐Poly(ethylene oxide)‐Polyglycidol Using Ethoxyethyl Glycidyl Ether as the Cap Molecule

The 3‐miktoarm star‐shaped ABC copolymers of polystyrene–poly(ethylene oxide)–poly(ethoxyethyl glycidyl ether) (PS‐PEO‐PEEGE) and polystyrene–poly(ethylene oxide)–polyglycidol (PS‐PEO‐PG) with low polydispersity indices (PDI ≤ 1.12) and controlled molecular weight were synthesized by a combination of anionic polymerization with ring‐opening polymerization. The polystyryl lithium (PS⁻Li⁺) was capped by EEGE firstly to form the functionalized polystyrene (PS_A) with both an active ω‐hydroxyl group and an ω′‐ethoxyethyl‐protected hydroxyl group, and then the PS‐b‐PEO block copolymers, star(PS‐PEO‐PEEGE) and star(PS‐PEO‐PG) copolymers were obtained by the ring‐opening polymerization of EO and EEGE respectively via the variation of the functional end group, and then the hydrolysis of the ethoxyethyl group on the PEEGE arm. The obtained star copolymers and intermediates were characterized by ¹H NMR spectroscopy and SEC.

     

Synthesis and characterization of poly(arylene ether sulfone) copolymers with sulfonimide side groups for a proton‐exchange membrane

A sulfonimide‐containing comonomer derived from 4,4′‐dichlorodiphenylsulfone was synthesized and copolymerized with 4,4′‐dichlorodiphenylsulfone and 4,4′‐biphenol to prepare sulfonimide‐containing poly(arylene ether sulfone) random copolymers (BPSIs). These copolymers showed slightly higher water uptake than disulfonated poly(arylene ether sulfone) copolymer (BPSH) controls, but their proton‐conductivity values were very comparable to those of the BPSH series with similar ion contents. The proton conductivity increased with the temperature for both systems. For samples with 30 mol % ionic groups, BPSI showed less temperature dependence in proton conductivity and slightly higher methanol permeability in comparison with BPSH. The thermal characterization of the sulfonimide copolymers showed that both the acid and salt forms were stable up to 250 °C under a nitrogen atmosphere. The results suggested that the presumed enhanced stability of the sulfonimide systems did not translate into higher protonic conductivity in liquid water. © 2006 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 44: 6007–6014, 2006     

Poly(aryl ether ketone) composite membrane as a high‐performance lithium‐ion batteries separator

We described the design and synthesis of a modified poly(aryl ether ketone) bearing phenolphthalein and allyl groups (P‐PAEK) via nucleophilic polycondensation. A new kind of composite separator, crosslinked P‐PAEK/polyvinylidene fluoride (c‐P‐PAEK/PVDF) membrane was successfully prepared using phase separation, phase inversion method, and UV crosslinking technique. As a separator of lithium‐ion battery, c‐P‐PAEK/PVDF membrane demonstrates high porosity and uniform distribution of pores with interconnected pathways. Low thermal shrinkage, distinct shut‐down effect, high liquid electrolyte uptake capacity, and exciting liquid electrolyte wettability of the prepared c‐P‐PAEK/PVDF membrane have been revealed through comprehensive study. Moreover, the c‐P‐PAEK/PVDF membrane was applied to assemble a conventional Li/LiFePO₄ coin cell, which exhibited hopeful cell performance. © 2016 Wiley Periodicals, Inc. J. Polym. Sci., Part A: Polym. Chem. 2016 , 54, 2714–2721     

Synthesis and properties of poly(sulfone‐arylate) copolymers

Poly(sulfone‐arylate) was synthesized in a reaction between dihydroxy polysulfone prepolymers and either diphenyl terephthalate or terephthaloyl chloride. The dihydroxy polysulfone prepolymers had molecular weights of 2000 and 4000 g/mol. The polymerization with diphenyl terephthalate was carried out at high temperature (280 °C) in the presence of a catalyst, whereas the polymerization with terephthalic chloride was conducted in solution at low temperature in the presence of an acid acceptor. High‐molecular weight copolymers (η_inh ～ 0.60 dL/g) could be obtained through both methods. The copolymers were characterized by Fourier transform infrared spectroscopy, nuclear magnetic resonance, DMA, and differential scanning calorimetry measurements and were found to exhibit high T_g values. © 2009 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 47: 3904–3913, 2009     

Flame‐retardant epoxy resins from o‐cresol novolac epoxy cured with a phosphorus‐containing aralkyl novolac

A novel phosphorus‐containing aralkyl novolac (Ar‐DOPO‐N) was prepared from the reaction of 9,10‐dihydro‐9‐oxa‐10‐phosphaphenanthrene‐10‐oxide (DOPO) first with terephthaldicarboxaldehyde and subsequently with phenol. The chemical structures of the synthesized compounds were characterized with Fourier transform infrared, ¹H and ³¹P NMR, and elemental analysis. Ar‐DOPO‐N blended with phenol formaldehyde novolac was used as a curing agent for o‐cresol formaldehyde novolac epoxy, resulting in cured epoxy resins with various phosphorus contents. The epoxy resins exhibited high glass‐transition temperatures (159–177 °C), good thermal stability (>320 °C), and retardation on thermal degradation rates. High char yields and high limited oxygen indices (26–32.5) were observed, indicating the resins' good flame retardance. Using a melamine‐modified phenol formaldehyde novolac to replace phenol formaldehyde novolac in the curing composition further enhanced the cured epoxy resins' glass‐transition temperatures (160–186 °C) and limited oxygen index values (28–33.5). © 2002 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 40: 2329–2339, 2002     

Physical gelation of water‐borne thermosetting resins by percolation theory—Urea‐formaldehyde,melamine‐urea‐formaldehyde,and melamine‐formaldehyde resins

Percolation and effective‐medium theories are applied for calculating the connectivity threshold of colloid particles of given shapes, observed during the physical gelation, distinguished from chemical gelation, of aminoplastic resins. The rigidity threshold, being the critical solid fraction at which a rigid network is first formed, was also calculated. For that purpose, it was assumed that the central forces that act between the colloidal particles and aggregates were not alone, thus corresponding to the case of physical gelation. It was shown that the observed change of morphology exhibited by such particles and aggregates as a function of time, from elongated to spherical, significantly delays the gel point. Consequently, the latter occurs only after a rather high fraction of solid phase (typically from 30 to 60%) is formed. © 2008 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 46: 971–978, 2008     

Blends of an epoxy thermosetting polymer with aromatic liquid-crystalline polyesters

A series of aromatic liquid-crystalline polyesters with different composition have been synthesized to adjust transition temperatures and molecular weight. Miscibility of polyesters with bisphenol-A-diglycidyl ether (DEGBA), 4,4′-methylene-bis(3-chloro-2,6-dimethylaniline) (MCDEA) and the influence on transition temperatures has been studied. Miscibility of binary and ternary mixtures was found over the whole range of composition depending on the temperature. Thermoset formation by curing of LC-polyester / DEGBA / MCDEA mixtures containing different amounts of polyester resulted in reaction-induced phase separation with polyester content from 30 to 50 wt.%. Cloud point techniques, scanning electron microscopy (SEM) and dynamic mechanical thermal analysis (DMTA) have been applied.     

Liquid‐crystalline thermosets from mesogenic dimeric epoxy resins by tertiary amine catalysis

Liquid‐crystalline thermosets (LCTs) were prepared by the curing of difunctional liquid‐crystalline dimeric epoxy monomers with imine moieties in the mesogenic core and central spacers of different lengths. Tertiary amines were used as catalysts in different proportions. The locked mesophases of the LCTs were characterized by polarized optical microscopy and wide‐angle X‐ray scattering and identified as smectic‐C, regardless of their smectic‐A or smectic‐C initial state. The influence of a 7.1‐T magnetic field on the macroscopic orientation of these materials was studied by dynamic mechanical analysis, and the orientation parameter was determined by IR dichroism. © 2002 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 40: 3916–3926, 2002