Electron beam irradiation of poly(vinyl methyl ether) films: 1. Synthesis and film topography

Temperature-sensitive hydrogel layers on silicon (Si) substrates were synthesized by electron beam irradiation of spin-coated poly(vinyl methyl ether) (PVME) films. The influences of the used solvent, the polymer concentration, and the spinning velocity on the homogeneity and the thickness of the PVME film were investigated. In the range of concentration c(p) = 1-15 wt% PVME in ethanol solution, homogeneous films with a thickness between d = 50 nm and 1.7 mum were obtained. The films were cross-linked by electron beam irradiation under inert atmosphere and analyzed by sol-gel-analysis. The results were compared with bulkgels formed by electron beam irradiation of PVME in the dry state. The film topography was analyzed by high-resolution field emission scanning electron microscopy and atomic force microscopy. An islandlike structure in the dry, swollen, and shrunken state of the hydrogel films was observed.     

Preparation and characterization of nonfouling polymer brushes on poly(ethylene terephthalate) film surfaces

In this study, a surface grafting of nonfouling poly(ethylene glycol) methyl ether acrylate (PEGMA) on poly(ethylene terephthalate) (PET) was carried out via surface-initiated atom-transfer radical polymerization (SI-ATRP) to improve hemocompatibility of polymer based biomaterials. To do this, the coupling agent with hydroxyl groups for the ATRP initiator was first anchored on the surface of PET films using photochemical method, and then these hydroxyl groups were esterified by bromoisobutyryl bromide, from which PET with various main chain lengths of PEGMA was prepared. The structures and properties of modified PET surfaces were investigated using water contact angle (WAC), ATR-FTIR, X-ray photoelectron spectroscopy (XPS) and Atomic force microscopy (AFM). The molecular weights of the free polymer from solution were determined by gel permeation chromatography (GPC). These results indicated that grafting of PEGMA on PET film is a simple way to change its surface properties. The protein adsorption resistance on the surfaces of PET was primarily evaluated by an enzyme-linked immunosorbent assay (ELISA). The result demonstrated that the protein adsorption could be well suppressed by poly(PEGMA) brush structure on the surface of PET. This work provides a new approach for polymers to enhance their biocompatibility.     

Effect of the corona treatment and of the 1,4-cyclohexanedimethanol on the surface characteristics of the poly(ethylene terephthalate) film

Several techniques have been applied for the characterization of three PET films surfaces: homopolymer PET film, corona treated PET film and a poly(ethylene terephthalate-co-1,4-cyclohexanedimethanol) film. The objective of this work is to investigate and to apply precise and mutually complementary techniques which give detailled information about theses surfaces, as there are few papers with global and conclusive results. The film surfaces were investigated to support the development of new products and envisage new apllications to the existent films. Scanning electron micrographs, attenuated total reflection Fourier transform infrared spectroscopy (FTIR-ATR) and multiple internal reflection Fourier transform infrared spectroscopy (FTIR-MIR) spectra show that the chemical composition, topography and surface roughness of the films are different. The corona-treated PET film shows high surface tension value due to the major contribution on the polar groups and oxidation level acquired. The copolyester film is much less crystalline than the other films analyzed, as demonstrated by refractive index measurements and X-ray photoelectron spectroscopy (XPS). The amorphous structures obtained and the high tension level of the corona-treated films provide a better understanding of the adhesion phenomena. In view of results obtained, one can assume that corona treated films owing to its higher surface tension and films with CHDM owing to its surface amorphization should provide manufacturing industries better processing conditions than films without surface treatment and also higher levels of adhesion to paints and coatings.     

Effect of γ irradiation on the surface properties of wet polysulfone films containing poly(vinylpyrrolidone)

In Japan, hemodialyzers are usually sterilized by γ irradiation. However, the polymer materials used in the dialysis membrane, such as polysulfone (PSf) and poly(vinylpyrrolidone) (PVP), undergo crosslinking or degradation on exposure to γ radiation. In the present study, we prepared PSf/PVP films (PVP content, 0–50 wt%) and used atomic force microscopy (AFM) to perform nanoscale evaluations of the effect of γ irradiation (25 and 50 kGy) on the surface properties of wet PSf/PVP surfaces. Force‐curve measurements were used to evaluate the hardness of and fibrinogen adsorbability on the wet PSf/PVP surface; fibrinogen adsorbability on the wet PSf/PVP surface was evaluated using AFM probes with fibrinogen immobilized on the tips of the probes. At PVP levels greater than 5 wt%, the wet PSf/PVP film surface was completely covered with hydrated and swollen PVP particles. The surface hardness of the wet PSf/PVP films exposed to 25‐kGy γ irradiation greatly decreased with increasing PVP content, whereas the surface hardness of the wet PSf/PVP films exposed to 50‐kGy γ irradiation did not decrease significantly. At higher PVP levels, the reduction in the fibrinogen adsorbability on a wet PSf/PVP film exposed to 25‐kGy γ irradiation was more significant than that on a wet PSf/PVP film exposed to 50‐kGy γ irradiation. PVP particles on the wet PSf/PVP film surface exposed to 50‐kGy γ irradiation did not show significant hydration and swelling because the polymer materials PVP–PSf and PVP‐PVP in these membranes has undergone excessive crosslinking due to γ irradiation. Copyright © 2010 John Wiley & Sons, Ltd.     

Cross-linking of poly(N-vinyl pyrrolidone) films by electron beam irradiation

Biocompatible hydrogels based on poly(N-vinyl pyrrolidone) (PVP) were synthesized by electron beam irradiation of the dry polymer under various conditions. Sol–gel analysis of the bulk gel (in mm range) gave a dose of gelation of 94 kGy. As seen for various other polymers, the network density rises with the increase in dose. At around 350 kGy, PVP began to decompose. Based on these observations, films in μm range on a silicon wafer were synthesized by electron beam irradiation. Due to irradiation, the films adhered irreversibly on the wafer. Their swelling behavior was analyzed by ellipsometry.     

Dense passivating poly(ethylene glycol) films on indium tin oxide substrates

We describe the formation and characterization of surface-passivating poly(ethylene glycol) (PEG) films on indium tin oxide (ITO) glass substrates. PEG chains with a molecular weight of 2000 and 5000 D were covalently attached to the substrates in a systematic approach using different coupling schemes. The coupling strategies included the direct grafting with PEG-silane, PEG-methacrylate, and PEG-bis(amine), as well as the two-step functionalization with aldehyde-bearing silane films and subsequent coupling with PEG-bis(amine). Elemental analysis by X-ray photoelectron spectroscopy (XPS) confirmed the successful surface modification, and XPS and ellipsometry provided values for film thicknesses. XPS and ellipsometry thickness values were almost identical for PEG-silane films but differed by up to 400% for the other PEG layers, suggesting a homogeneous layer for PEG-silane but an inhomogeneous distribution for other PEG coatings on the molecularly rough ITO substrates. Atomic force microscopy (AFM) and water contact angle goniometry confirmed the different degrees of surface homogeneity of the polymer films, with PEG-silane reducing the AFM rms surface roughness by 50% and the water contact angle hysteresis by 75% compared to uncoated ITO. The ability of the PEG layers to passivate the substrate against the nonspecific adsorption of biopolymers was tested using fluorescence-labeled immunoglobulin G and DNA oligonucleotides in combination with fluorescence microscopy. The results indicate a positive relationship between film density and homogeneity on one hand and the ability to passivate against biopolymer adhesion on the other hand. The most homogeneous layers prepared with PEG-silane reduced the nonspecific adsorption of fluorescence-labeled DNA by a factor of 300 compared to uncoated ITO. In addition, the study finds that the ratio of film thicknesses derived by ellipsometry and XPS is a useful parameter to quantify the structural integrity of PEG layers on molecularly rough ITO surfaces. The findings may be applied to characterize PEG or other polymeric films on similarly coarse substrates.     

Poly(N-isopropylacrylamide) grafted on plasma-activated poly(ethylene oxide): thermal response and interaction with proteins

Thermoresponsive polymer layers offer the possibility of preparing smart surfaces with properties that are switchable through a phase transition, usually close to the lower critical solution temperature of the polymer. In particular, poly( N-isopropylacrylamide) (pNIPAM) has gained a great deal of attention because it has such a phase transition in a physiologically interesting temperature range. We have prepared ultrathin thermoresponsive coatings by grafting pNIPAM on a plasma-CVD-deposited, poly(ethylene oxide)-like polymer substrate that was activated in an Ar plasma discharge to initiate the grafting. The presence and integrity of pNIPAM was verified by XPS and ToF-SIMS, and a dramatic change in the wettability during the phase transition was identified by temperature-dependent contact angle measurements. The transition from the hydrated to the collapsed conformation was analyzed by temperature-dependent QCM measurements and by AFM. An unusual, reversible behavior of the viscoelastic properties was seen directly at the phase transition from the swollen to the collapsed state. The phase transition leads to a switching from protein repulsion to a state that allows the adsorption of proteins.     

Facile synthesis of thermally stable poly(N-vinylpyrrolidone)-modified gold surfaces by surface-initiated atom transfer radical polymerization

Well-controlled polymerization of N-vinylpyrrolidone (NVP) on Au surfaces by surface-initiated atom transfer radical polymerization (SI-ATRP) was carried out at room temperature by a silanization method. Initial attempts to graft poly(N-vinylpyrrolidone) (PVP) layers from initiators attached to alkanethiol monolayers yielded PVP films with thicknesses less than 5 nm. The combined factors of the difficulty in the controllable polymerization of NVP and the instability of alkanethiol monolayers led to the difficulty in the controlled polymerization of NVP on Au surfaces. Therefore, the silanization method was employed to form an adhesion layer for initiator attachment. This method allowed well-defined ATRP polymerization to occur on Au surfaces. Water contact angle, X-ray photoelectron spectroscopy (XPS), and reflectance Fourier transform infrared (reflectance FTIR) spectroscopy were used to characterize the modified surfaces. The PVP-modified gold surface remained stable at 130 °C for 3 h, showing excellent thermal stability. Thus, postfunctionalization of polymer brushes at elevated temperatures is made possible. The silanization method was also applied to modify SPR chips and showed potential applications in biosensors and biochips.     

Blends of cellulose ester/phenolic polymers – chemical and thermal properties of blends with polyvinyl phenol

A series of miscible cellulose ester/poly (vinyl phenol) (CE/PVP) blends containing a latent formaldehyde source were prepared. Due to the low molecular weight of the PVP, the maximum PVP content ID the films was 50 wt %. The blends were then thermally cross-linked ID an attempt to create semi-interpenetrating polymer networks (semi-IPN). The blends were characterized with differential scanning calorimetry, swelling experiments, pyrolysis molecular beam mass spectrometry (py-MBMS), and Fourier transform infrared (FTIR) spectroscopy. The results from the swelling experiments, py-MBMS and FTIR showed that the PVP component did react with the formation of methylene bridges. Blends that contained 50% PVP and high levels of formaldehyde formed semi-IPN structures.     

Thin Organic-Inorganic Anti-Fouling Hybrid-Films for Microreactor Components

Deposit formation and fouling in reactors for polymer production and processing especially in microreactors is a well-known phenomenon. Despite the flow and pressure loss optimized static mixers, fouling occurs on the surfaces of the mixer elements. To improve the performance of such parts even further, stainless steel substrates are coated with ultra-thin films which have low surface energy, good adhesion, and high durability. Perfluorinated organosilane (FOTS) films deposited via chemical vapor deposition (CVD) are compared with FOTS containing zirconium oxide sol-gel films regarding the prevention of deposit formation and fouling during polymerization processes in microreactors. Both film structures led to anti-adhesive properties of microreactor component surfaces during aqueous poly(vinylpyrrolidone) (PVP) synthesis. To determine the morphology and surface chemistry of the coatings, different characterization methods such as X-ray photoelectron spectroscopy (XPS) and Fourier transform infrared (FTIR) spectroscopy as well as microscopic methods such as field-emission scanning electron microscopy (FE-SEM) and atomic force microscopy (AFM) are applied. The surface free energy and wetting properties are analyzed by means of contact angle measurements. The application of thin film-coated mixing elements in a microreactor demonstrates a significant lowering in pressure increase caused by a reduced deposit formation.     

Characterization of selectively degraded poly(ethylene terephthalate)

To investigate the morphology of unoriented poly(ethylene terephthalate) (PET) films and the selective character of the aminolysis of PET, 67% crystalline polymer samples were degraded with 40% aqueous methylamine at room temperature. The aminolyzed PET samples were subjected to gel permeation chromatography (GPC), viscometry, electron microscopy, and small-angle x-ray diffraction (SAXD). Weight loss and density crystallinity measurements were also made. After 24 hr of aminolysis, the amorphous regions and chain folds were completely removed. The long molecular chains in the semi-crystalline polymer were reduced to monodisperse rods having a molecular weight of 1,800. The corresponding lamellar thickness was calculated to be 101 Å, consistent with the x-ray diffraction and electron microscope (EM) measurements. The EM photographs of “stripped” crystals show the lamellar structure previously found for other selectively degraded polymeric materials. The weight of crystalline debris remaining was consistent with the initial crystallinity. After degradation the crystallinity as determined by density was 96%.     

Surface properties of chitosan composites with poly(<Emphasis Type="Italic">N</Emphasis>-vinylpyrrolidone) and montmorillonite

Surface properties of composites containing chitosan (Ch) with poly(N-vinylpyrrolidone) (PVP) and montmorillonite (MMT) additives were investigated by contact angle measurements, thermogravimetric analysis (TGA), atomic force microscopy (AFM) and tensile tests. Composites were obtained by drop casting suspensions of montmorillonite (1 wt % relative to chitosan) and polymer (1 wt %) in 0.1 mol/dm³ acetic acid. Contact angle measurements for diiodomethane (D) and glycerol (G) on the surfaces of the chitosan films, PVP and their composite films were made; surface free energies were also calculated. It was found that the PVP/MMT or Ch/PVP/MMT blend surface is enriched with a high surface energy component, i.e., polyvinylpyrrolidone. The roughness of chitosan composites increases after the addition of montmorillonite; this may indicate an increase in the heterogeneity of this composition in comparison to other compositions. The TGA thermograms and mass loss percentages at different decomposition temperatures showed that the thermal stability of the binary composite slightly increases upon the addition of polyvinylpyrrolidone. The mechanical properties such as tensile strength and Young modulus depend on the composition and varied non-uniformly.     

Preparation and characterization of poly(l-histidine)/poly(l-glutamic acid) multilayer on silicon with nanometer-sized surface structures

The specific design and modification of surfaces is of great interest, especially for functional surfaces and medical applications. In order to obtain films on a surface, the layer-by-layer deposition of polyelectrolytes represents a well-established methodology. The alternating deposition of poly(l-histidine) and poly(l-glutamic acid) results in a defined, continuous surface coating that was thoroughly characterized using X-ray photoelectron spectroscopy, Fourier-transform infrared spectroscopy, ellipsometry, X-ray reflectometry, atomic force microscopy, scanning electron microscopy, contact angle, and electrokinetic measurements. Surface charge, film growth, and final thickness were measured and cross-validated. Additionally, the chemical composition and distribution of polyelectrolytes in the layerstack were determined. Finally, the optical parameters were specified and the surface topography was visualized by several methods. These characterizations revealed a coating with embedded spheroids forming from the bottom layers. This rough surface formed by (PLH/PGA)(8) was highly reproducible and might provide unique features for the design of tailored surfaces.     

Grafting of single, stimuli-responsive poly(ferrocenylsilane) polymer chains to gold surfaces

Redox-responsive poly(ferrocenylsilane) (PFS) polymer molecules were attached individually to gold surfaces for force spectroscopy experiments on the single molecule level. By grafting ethylenesulfide-functionalized PFS into the defects of preformed self-assembled monolayers (SAMs) of different omega-mercaptoalkanols on Au(111), the surface coverage of PFS macromolecules could be conveniently controlled. Atomic force microscopy (AFM), contact angle, as well as cyclic and differential pulse voltammetry measurements were carried out to characterize the morphology, wettability, and surface coverage of the grafted layers. The values of the PFS surface coverage were found to depend on the chain length of the omega-mercaptoalkanol molecules and on the concentration of the PFS solution but not on the insertion time or on the molar mass of PFS. The equilibrium surface coverages were successfully described by Langmuir adsorption isotherms. For low-surface coverage values (< 6.2 x 10(-4) chain/nm2), achieved by PFS insertion from very dilute solutions (8 x 10(-6) M) into long-chain SAMs, AFM and differential pulse voltammetry showed that surfaces exposing isolated individual polymer chains were obtained. The isolated PFS macromolecules were subjected to in situ AFM-based single molecule force spectroscopy (SMFS) measurements. The single chain elasticity of PFS in isopropanol (and ethanol) was fitted with the modified freely jointed chain (m-FJC) model. This procedure yielded a Kuhn segment length of 0.33 +/- 0.05 nm and a segment elasticity of 32 +/- 5 nN/nm.     

Estimating the strain-strength characteristics of nanothick nonmetallic coatings deposited onto poly(ethylene terephthalate) films

The features of surface structuring during tensile drawing of PET films with deposited nanothick coatings are studied. In contrast to our earlier studies, this investigation is focused on the study of nonmetallic coatings (carbon deposited by vacuum sputtering and modified silica deposited via evaporation from the solution). In both cases, the tensile drawing of the supporting polymer is accompanied by the fragmentation of deposited coatings on PET films and by the development of regular surface patterns. The above features (i) demonstrate the general character of the phenomena occurring during tensile drawing of the polymer films and (ii) have allowed the first quantitative estimation of the strain-strength characteristics of the deposited coatings (modified silica gel) in nanoscale layers.     

Stability and ageing of plasma treated poly(tetrafluoroethylene) surfaces

In this study CO₂, H₂/H₂O and H₂O low pressure plasma treatment of poly(tetrafluoroethylene) (PTFE) foils and of thin plasma deposited fluorocarbon polymer (PDFP) films with a structure close to PTFE was investigated. The properties of the plasma were analyzed by mass spectroscopy (MS) and optical emission spectroscopy (OES). The modified fluorocarbon surfaces were characterized by X-ray photoelectron spectroscopy (XPS), atomic force microscopy (AFM), fourier transform infrared (FTIR) spectroscopy, spectroscopic ellipsometry, electrokinetic measurements and dynamic contact angle measurements in order to find optimized treatment conditions. The results of the surface modification were compared with respect to the efficiency of the plasma treatment and the stability of the modification effect at different ambient conditions. It was shown that the H₂O plasma treatment is the most effective process for the intended modification. The hydrophobic PTFE surface was converted into a more hydrophilic one. The introduced radicals after the H₂O plasma treatment can be utilized subsequently for post plasma reactions such as grafting processes.     

Flat-on lamellae in spin-coated, stable films of poly(propylene azelate)

Thin films (5-500 nm thick) of the linear aliphatic polyester (3,7) poly(propylene azelate) (PPAz) were prepared by spin-coating of CHCl(3) polymer solutions with different polymer concentrations. The morphology and structure of the spin-coated thin films were investigated by atomic force microscopy (AFM) and by grazing incidence wide-angle X-ray scattering (GIWAXS) techniques. AFM revealed the continuous nature of the flat, spherulitic films which are stable against dewetting even for polymer coatings as thin as 15 nm. GIWAXS patterns revealed a high crystal orientation of the films. A sharp reflection on the meridian whose spacing is related to the polymer chain unit length (c-axis) supports the presence of flat-on lamellae morphology in the whole range of film thicknesses investigated. The flat-on lamellae morphology is also supported by AFM images. A triclinic unit cell with the c*-axis perpendicular to the substrate is proposed for PPAz. The repulsion of the long aliphatic spacer by the Si-substrate is invoked as the main reason for the flat-on morphology observed.     

Nanostructured latex films from poly(butyl methacrylate) latex cross-linked with poly(ethylene oxide)–poly(propylene oxide)–poly(ethylene oxide) triblock macro-cross-linker

Biphasic polymer latexes were synthesized by a seeded swelling and polymerization method. The latexes were composed of a poly(butyl methacrylate) core and a poly(ethylene oxide) rich shell cross-linked with poly(ethylene oxide)-poly (propylene oxide)-poly(ethylene oxide) triblock diol diacrylate macro-cross-linker. Nanostructured films were obtained by annealing the biphasic polymer latexes at a temperature between the glass-transition temperatures of the core latex and the cross-linked poly(ethylene oxide) based shell. Atomic force microscope images of the latex film revealed that the poly(butyl methacrylate) core phase is confined in the poly(ethylene oxide)-rich continuous phase with the form of separate nanosized spheres.     

Assembly of nanotubes of poly(4-vinylpyridine) and poly(acrylic acid) through hydrogen bonding

Nanotubes of poly(4-vinylpyridine) (PVP) and poly(acrylic acid) (PAA) were fabricated by hydrogen bonding based on layer-by-layer (LbL) assembly. The uniform and flexible tubular structures were characterized by scanning electron microscopy (SEM) and transmission electron microscopy (TEM). FTIR and X-ray photoelectron spectroscopy (XPS) measurements confirm the formation of hydrogen bonds in the assembled nanotubes. PAA can be released from the assembled PAA/PVP nanotubes in a basic aqueous solution to give the walls of the tubes a porous structure. Such assembled nanotubes can be considered as carriers for catalysts or drugs, especially in aqueous solution against capillary force.     

Fabrication and characterization of multilayer films from amphiphilic poly(p-phenylene)s

Over the past two decades, considerable efforts have been devoted to the development of conjugated polymeric materials for electronic applications due to the tunability of their properties through variation of their chemical structure. The LB technique is one of the most effective and precise methods for controlling the organization and thereby the properties of polymer films at the nanoscale for device fabrication. A detailed study was performed on the Langmuir-Schaefer (LS) monolayer and Langmuir-Blodgett-Kuhn (LBK) multilayer formation of newly designed conjugated poly(p-phenylene)s (C(n)PPPOH), incorporated with alkoxy groups with different chain lengths (C(6)H(13)O-, C(12)H(25)O-, and C(18)H(37)O-) and hydroxyl groups on the polymer backbone. The monolayer formed at the air-water interface was characterized using surface pressure-area isotherms, including hysteresis measurements. The films were then transferred to different hydrophilic solid substrates and analyzed using surface plasmon resonance spectroscopy, UV-vis spectroscopy, fluorescence spectroscopy, and AFM measurements. The results showed that the polymer with a short alkoxy chain (C(6)PPPOH) forms uniform monolayers at the air-water interface and can be transferred as multilayer films compared to C(12)PPPOH and C(18)PPPOH. The observed film thicknesses measured by SPR and AFM studies were similar to the theoretical value obtained in the case of C(6)PPPOH, whereas this was not the case with the other two polymers. The present study shows that the polymer C(n)PPPOH with short alkoxy chain can be transferred onto different solid substrates for device fabrication with molecular level control.