Optimization of Biodiesel Production Catalyzed by Fungus Cells Immobilized in Fibrous Supports

A circulating packed-bed bioreactor system using fibrous nonwoven fabric as the immobilization matrix was suitable for simultaneous cell growth and immobilization of Rhizopus oryzae fungus cells, which could be used for lipase-mediated production of biodiesel by methanolysis of soybean oil. Response surface methodology and 5-level-5-factor central composite rotatable design was proved to be a powerful tool for the optimization of methanolysis conditions catalyzed by immobilized R. oryzae whole cell biocatalyst. A quadratic polynomial regression model was used to analyze the relationship between the yield and the significant reaction parameters. The analysis confirmed that water content, molar ratio of methanol to oil, cell weight, and reaction time were the significant factors affecting the yield at a 95% confidence level (p?<?0.05). Under the optimum condition at 10.97% (w/w) water content, 0.64 molar ratio of methanol to oil, 2.25% (w/w) cell weight, and 23.3 h reaction time, the predicted value of yield was 72.6%. Validation experiments with yields of 70.77?±?2.46% verified the availability and the accuracy of the model.     

Biodiesel Production from Integration Between Reaction and Separation System: Reactive Distillation Process

Biodiesel is a clean burning fuel derived from a renewable feedstock such as vegetable oil or animal fat. It is biodegradable, non-inflammable, non-toxic, and produces lesser carbon monoxide, sulfur dioxide, and unburned hydrocarbons than petroleum-based fuel. The purpose of the present work is to present an efficient process using reactive distillation columns applied to biodiesel production. Reactive distillation is the simultaneous implementation of reaction and separation within a single unit of column. Nowadays, it is appropriately called “Intensified Process”. This combined operation is especially suited for the chemical reaction limited by equilibrium constraints, since one or more of the products of the reaction are continuously separated from the reactants. This work presents the biodiesel production from soybean oil and bioethanol by reactive distillation. Different variables affect the conventional biodiesel production process such as: catalyst concentration, reaction temperature, level of agitation, ethanol/soybean oil molar ratio, reaction time, and raw material type. In this study, the experimental design was used to optimize the following process variables: the catalyst concentration (from 0.5 wt.% to 1.5 wt.%), the ethanol/soybean oil molar ratio (from 3:1 to 9:1). The reactive column reflux rate was 83 ml/min, and the reaction time was 6 min.     

Optimization of Biodiesel Production from Castor Oil Using Response Surface Methodology

The short supply of edible vegetable oils is the limiting factor in the progression of biodiesel technology; thus, in this study, we applied response surface methodology in order to optimize the reaction factors for biodiesel synthesis from inedible castor oil. Specifically, we evaluated the effects of multiple parameters and their reciprocal interactions using a five-level three-factor design. In a total of 20 individual experiments, we optimized the reaction temperature, oil-to-methanol molar ratio, and quantity of catalyst. Our model equation predicted that the following conditions would generate the maximum quantity of castor biodiesel (92 wt.%): a 40-min reaction at 35.5 °C, with an oil-to-methanol molar ratio of 1:8.24, and a catalyst concentration of 1.45% of KOH by weight of castor oil. Subsequent empirical analyses of the biodiesel generated under the predicted conditions showed that the model equation accurately predicted castor biodiesel yields within the tested ranges. The biodiesel produced from castor oil satisfied the relevant quality standards without regard to viscosity and cold filter plugging point.     

Transesterification of Soybean Oil Catalyzed by Calcium Hydroxide which Obtained from Hydrolysis Reaction of Calcium Carbide

Calcium carbide residue (CCR) was investigated in transesterification reaction of triglycerides to determine its viability as a solid catalyst for biodiesel synthesis. Literature survey showed that CCR has never been studied as a solid catalyst in the transesterification of triglyceride. The scope of the study includes the effects of CCR calcination temperature, calcination time, the alcohol/oil molar ratio, the catalyst amount (wt % of oil) and the reaction time. The relationship between chemical composition and catalytic activity of waste cement was also investigated. These CCR catalysts, thermally activated at 600 °C, can give rise to fatty acid methyl esters (FAME) purity higher than 99.5%, after 3 h of reaction, when oil/methanol molar ratio of 1/12 and 1 wt % of the catalyst were employed. Application of CCR as catalyst for biodiesel production in this study may not only provide a cost‐effective and environment friendly way of recycling CCR waste but also reduce hopefully the cost of biodiesel production.     

Synthesis of biodiesel over ZnO/Ca(OH)2/KF catalyst prepared by the grinding method

A novel ZnO/Ca(OH)₂/KF solid base catalyst was prepared by the grinding method and applied to biodiesel synthesis by the transesterification of soybean oil. The effect of various parameters such as KF molar amount, calcination temperature, the amount of catalyst, molar ratio of methanol to oil, reaction temperature, and time on the activity of the catalyst were investigated. The catalysts were characterized by several techniques of thermogravimetry/derivative thermogravimetry, X–ray diffraction, Hammett indicator method, and scanning electron microscopy. The analysis results indicated that the KF interacted with Ca(OH)₂ and formed KCaF₃ phase before calcination of the catalyst. The formed KCaF₃ crystal phase was the main catalytic active component for the catalyst activity. In addition, the basicity of ZnO/Ca(OH)₂/KF was greatly influenced by the different calcination temperates, and the catalyst activity was correlated closely with the basicity. A desired biodiesel yield of 97.6 % was obtained at catalyst amount of 3 %, methanol/oil of 12:1, and reaction time of 1.5 h at 65 °C.     

CaO-MgO@CoFe_2O_4磁性固体碱的制备及其大豆油酯交换反应催化性能

以草酸盐为前驱体采用两步法制备了一种以CaO-MgO作为活性组分,以CoFe_2O_4作为磁核的磁性固体碱催化剂,并用于大豆油与甲醇的酯交换反应合成生物柴油。对制备的磁性固体碱催化剂进行了磁滞回线、X-射线衍射(XRD)、CO_2-TPD及透射电镜(TEM)表征。考察了不同核壳物质的量比、焙烧温度、反应温度、反应时间、醇油物质的量比以及催化剂用量等因素对大豆油转化为生物柴油产率的影响。结果表明,采用核壳物质的量比为1∶6、焙烧温度为700℃所制备的CaO-MgO@CoFe_2O_4催化剂,当醇油物质的量比为12、催化剂用量为大豆油质量的1.0%时,在65℃下反应时间3 h,生物柴油收率高达97.1%。该催化剂具有较好的重复利用性能,重复利用四次后生物柴油的收率仍可达90%。     

Utilisation of Non-Edible Source (Pongamia pinnata Seeds Shells) for Producing Methyl Esters as Cleaner Fuel in the Presence of a Novel Heterogeneous Catalyst Synthesized from Waste Eggshells

Waste eggshells were considered for synthesising a precursor (CaO) for a heterogeneous catalyst, further impregnated by alkali caesium oxide (Cs₂O). The following techniques were used to characterise the synthesised catalysts: X-ray Diffraction (XRD), Scanning Electron Microscopy (SEM), Energy-dispersive X-ray spectroscopy (EDS), X-ray photoelectron spectroscopy (XPS) and Temperature Programmed Desorption (CO₂-TPD). The synthesised catalyst revealed its suitability for transesterification to produce biodiesel. The biodiesel production process was optimised, and it showed that the optimal biodiesel yield is 93.59%. The optimal set of process parameters is process temperature 80 °C, process time 90 min, methanol-to-oil molar ratio 8 and catalyst loading 3 wt.%. It has been found that the high basicity of the catalyst tends to give a high biodiesel yield at low methanol-to-oil ratio 8 when the reaction time is also less (90 min). The fuel properties of biodiesel also satisfied the standard limits defined by ASTM and the EN standards. Thus, the synthesised catalyst from waste eggshells is highly active, improved the biodiesel production conditions and PPSS oil is a potential nonedible source.     

Preparation of Biodiesel with Liquid Synergetic Lipases from Rapeseed Oil Deodorizer Distillate

To reduce industrial production cost, cheap and easily available rapeseed oil deodorizer distillates were used as feedstock to prepare biodiesel in this study. As a result, liquid forms of Candida rugosa lipase and Rhizopus oryzae lipase (ROL) were functioned as new and effective catalysts with biodiesel yield of 92.63% for 30 h and 94.36% for 9 h, respectively. Furthermore, the synergetic effect between the two lipases was employed to enhance biodiesel yield with a result of 98.16% in 6 h under optimized conditions via response surface methodology. The obtained conversion rate surpassed both yields of the individual two lipases and markedly shortened the reaction time. The resultant optimal conditions were ROL ratio 0.84, water content 46 wt% (w/w), reaction temperature 34 °C, and reaction time 6 h.     

Alkali Hydrothermal Synthesis of Na0.1Ca0.9TiO3 Nanorods as Heterogeneous Catalyst for Transesterification of Camelina Sativa Oil to Biodiesel

Orthorhombic perovskite Na_0.1Ca_0.9TiO₃ nanorods were synthesized at low calcination temperature via alkali hydrothermal synthesis. The synthesized nanorods exhibits a square based prism morphology, with a width and length of 200–500 nm and 2–3 μm respectively. The structural, textural and basic characteristics of the catalyst were examined by SEM, TEM, XRD and BET. The growth direction of the nanorods was confirmed to be along the long symmetry [110] zone axis and the exterior surfaces are found to be polar (110) and (002) with either Ti or Ca exposed in those facets. The catalytic activity of the nanorods was investigated for the transesterification of the low-input Camelina Sativa oil and methanol to give the fatty acid methyl ester (FAME). Effects of important reaction parameters such as methanol to oil molar ratio, catalyst dosage, reaction temperature and reaction time on oil conversion were examined. Optimized biodiesel yield of 93 % was achieved with catalyst dosage of 6 % w/w, methanol to oil molar ratio of 36:1 at reaction temperature of 60 °C for 8 h.     

基于氯化镁饱和溶液中固定化脂肪酶Lipozyme TL IM催化光皮树油脂合成生物柴油

基于氯化镁饱和溶液反应体系中,对采用固定化脂肪酶Lipozyme TL IM催化光皮树油脂转化为生物柴油的工艺进行了研究。考察了固定化脂肪酶Lipozyme TL IM催化光皮树油转酯化的工艺中甲醇的用量、固定化脂肪酶的添加量、摇床的转速和反应时间对生物柴油产率的影响。实验结果表明,采用氯化镁饱和溶液反应体系,在醇油摩尔比为3∶1,固定化酶Lipozyme TL IM用量为光皮树油质量的20%,摇床转速为150 r/min,反应8 h时,生物柴油产率最高,达到86.5%。与传统的三步甲醇醇解或者有机溶剂反应体系比较,采用的氯化镁饱和溶液体系的酶稳定性更好,反应效率更高,有效地解决了酶在甲醇中失活的问题,生产成本低,可成为生产生物柴油的新工艺。     

Single Cell Oil Production from Hydrolysates of Inulin by a Newly Isolated Yeast <Emphasis Type="Italic">Papiliotrema laurentii</Emphasis> AM113 for Biodiesel Making

Microbial oils are among the most attractive alternative feedstocks for biodiesel production. In this study, a newly isolated yeast strain, AM113 of Papiliotrema laurentii, was identified as a potential lipid producer, which could accumulate a large amount of intracellular lipids from hydrolysates of inulin. P. laurentii AM113 was able to produce 54.6% (w/w) of intracellular oil in its cells and 18.2 g/l of dry cell mass in a fed-batch fermentation. The yields of lipid and biomass were 0.14 and 0.25 g per gram of consumed sugar, respectively. The lipid productivity was 0.092 g of oil per hour. Compositions of the fatty acids produced were C_14:0 (0.9%), C_16:0 (10.8%), C_16:1 (9.7%), C_18:0 (6.5%), C_18:1 (60.3%), and C_18:2 (11.8%). Biodiesel obtained from the extracted lipids could be burnt well. This study not only provides a promising candidate for single cell oil production, but will also probably facilitate more efficient biodiesel production.     

原位共沉淀法制备NiMg(Al)O/γ-Al2O3催化剂及其酯交换性能

以γ-Al₂O₃为载体通过原位共沉淀法制备NiMgAl-LDHs/γ-Al₂O₃,经焙烧后得到NiMg（Al）O/γ-Al₂O₃催化剂,通过TG-DTG、XRD、SEM、BET、FT-IR、CO₂-TPD等手段对催化剂进行了表征,并对其在酯交换制备生物柴油反应中的催化性能进行了研究。结果表明,NiMgAl-LDHs和NiMg（Al）O成功在γ-Al₂O₃内孔表面生长,并有良好的结合度。催化剂对酯交换具有很高的催化活性;在醇油物质的量比为12：1的条件下反应3 h,生物柴油产率为95%,重复使用七次后,生物柴油产率仍然在82%以上。     

Biodiesel production and comparison using commercial lipase and chemical catalyst from Cassia auriculata oil

In this present investigation, Cassia auriculata was explored as a feedstock for production of biodiesel. Transesterification reaction was performed by both enzyme (lipase) and chemical (potassium hydroxide) catalyst with diverse acyl acceptors such as methanol, ethanol, propanol, n-propanol, butanol, n- butanol, and finally their biodiesel yield were also recorded. Process optimization was performed by both one factor at a time method and response surface method. The maximal biodiesel yield of 92% (weight/weight) was obtained at the following optimal conditions: Oil:Methanol molar ratio of 1:6 (moles/moles), the lipase concentration of 2% (weight/weight), at 35 ?°C and 120 ?min. The highest biodiesel yield from Cassia auriculata oil was occurred with excess methanol that aids the equilibrium shift in the forward direction. The kinetics of the transesterification reaction was investigated under optimal conditions and the activation energy was found to be 14.91 ?kJ/mol. Simultaneously Gas Chromatography – Mass Spectroscopy was also carried out for the biodiesel produced from Cassia auriculata and the same has been reported. The GC analysis declares the existence of fatty acid esters like hexadecanoic acid methyl ester, methyl stearate and the peak with retention time 12.8 ?min signifies the evidence of hexadecanoic acid methyl ester with 28% of yield content. This investigation also evaluated the biodiesel quality produced from lipase-transesterified Cassia auriculata oil based on fuel properties. Biodiesel properties Flash Point (FC), Pour Point (PP) and kinematic viscosity were compared with American (ASTM 6751) and European (EN 14214) Standards. Cassia auriculata oil had PP 6.7 ?°C and Kinematic viscosity (813 ?kg/m³) that agreed with both the standards. Thus this study showed that Cassia auriculata oil could be a better fuel alternative with further improvement of fuel properties.     

Biodiesel Preparation from Jatropha curcas Oil Catalyzed by Hydrotalcite Loaded With K2CO3

This paper discusses the synthesis of biodiesel catalyzed by solid base of K₂CO₃/HT using Jatropha curcas oil as feedstock. Mg–Al hydrotalcite was prepared using co-precipitation methods, in which the molar ratio of Mg to Al was 3:1. After calcined at 600 °C for 3 h, the Mg–Al hydrotalcite and K₂CO₃ were grinded and mixed according to certain mass ratios, in which some water was added. The mixture was dried at 65 °C, and after that it was calcined at 600 °C for 3 h. Then, this Mg–Al hydrotalcite loaded with potassium carbonate was obtained and used as catalyst in the experiments. Analyses of XRD and SEM characterizations for catalyst showed the metal oxides formed in the process of calcination brought about excellent catalysis effect. In order to achieve the optimal technical reaction condition, five impact factors were also investigated in the experiments, which were mass ratio, molar ratio, reaction temperature, catalyst amount and reaction time. Under the best condition, the biodiesel yield could reach up to 96%.     

Magnetic Solid Base Catalyst Fe3O4@Gly Used as Acid‐Resistant Catalyst for Biodiesel Production

Fe₃O₄@Gly nanoparticles were synthetized by coprecipitation and studied in the transesterification of soybean oil and methanol to determine its performance for biodiesel synthesis. The magnetism and catalytic performance of Fe₃O₄@Gly alkaline catalyst were investigated in detail. With a catalyst dosage 1.5 wt %, methanol/soybean oil ratio of 15:1, reaction temperature of 65 °C, and a reaction time of 3 h, the highest yield of biodiesel was 95.8%. The strong base catalyst CaO was used as comparison, from which it was seen that Fe₃O₄@Gly was more hydrophobic than the former. Moreover, because of the complete dissolution of oleic acid in methanol, Fe₃O₄@Gly could make better contact with oleic acid, which made it perform far better than pure CaO in oleic acid. In addition, after four times recycling, the yield of biodiesel was still 86.6%. The results show that Fe₃O₄@Gly possesses excellent properties of acid resistance and recyclability. The catalyst can be a high‐efficiency alkaline heterogeneous catalyst for biodiesel production.     

废茶油的精制及其合成生物柴油的研究

本文以废茶油为原料,经过脱胶脱酸等预处理后与甲醇进行酯交换反应制取生物柴油.探讨了反应时间、反应温度、醇-油摩尔比和催化剂用量等因素对废茶油-甲醇酯交换反应的影响,并且采用正交实验优化合成条件,确定了反应的最佳操作条件以及影响反应的关键因素.研究结果表明,酯交换反应进行的最佳反应条件为:醇油摩尔比为25:1、催化剂用量为油重的1.0%、反应时间为30min、反应温度为60℃,茶油酸甲酯产率77.34%.     

Optimization of process conditions for biodiesel production over CaO–Al<Subscript>2</Subscript>O<Subscript>3</Subscript>/ZrO<Subscript>2</Subscript> catalyst using response surface methodology

CaO–Al₂O₃/ZrO₂ mixed oxide catalyst was prepared using free-solvent method. The catalyst was characterized using X-ray diffraction, BET surface area, acidity index (obtained by titration method), and scanning electron microscopy (SEM). With calcium aluminate and calcium zirconate been successfully formed, the mix exhibited small crystal size, high acidity, and large surface area, pore size, and pore volume, making it a catalyst of choice for biodiesel production. The activity of catalyst was evaluated in the course of esterification of oleic acid as well as transesterification of waste cooking oil (WCO) into biodiesel. Based on a four-variable central composite design (CCD), response surface methodology (RSM) was used to optimize effective variables on oleic acid conversion. The optimum yield of 94.68% was obtained at the following set of optimum conditions: reaction temperature of 120 °C, methanol/oleic acid molar ratio of 15.64, catalyst concentration of 2.94 wt%, and reaction time of 4 h; the result was in excellent agreement with the predicted values. Furthermore, under the optimum conditions, the catalyst succeeded to convert 93.48% of WCO into biodiesel.     

A novel method for the synthesis of biodiesel from soybean oil and urea

The increasing demand for energy has encouraged the development of renewable resources and environmentally benign fuel such as biodiesel. In this study, ethyl fatty esters (EFEs), a major component of biodiesel fuel, were synthesized from soybean oil using sodium ethoxide as a catalyst. By-products were glycerol and difatty acyl urea (DFAU), which has biological characteristics, as antibiotics and antifungal medications. Both EFEs and DFAU have been characterized using Fourier transform infrared (FTIR) spectroscopy, and ¹H nuclear magnetic resonance (NMR) technique. The optimum conditions were studied as a function of reaction time, reactant molar ratios, catalyst percentage and the effect of organic solvents. The conversion ratio of soybean oil into pure EFEs was 76% after 10 h of reaction. The highest conversion yield of EFEs is obtained when the urea/soybean oil ratio was from 6.2 mmol to 1 mmol, while the highest production of DFAU is obtained when the ethoxide (as a catalyst)/soybean oil ratio is from 6.4 mmol to 1 mmol in hexane as the reaction medium.     

Statistical optimization of biodiesel production from para rubber seed oil by SO3H-MCM-41 catalyst

The experimental parameters for biodiesel production from para rubber seed oil and methanol using a SO₃H-MCM-41 catalyst were optimized statistically. The SO₃H-MCM-41 catalyst was synthesized by co-condensation in the presence of tetraethyl orthosilicate, 3-mercaptopropyl (methyl) dimethoxysilane (MPMDS) and cetyl-trimethylammonium bromide. In the last step, the solid catalyst (SH-MCM41) was oxidized by H₂O₂ to SO₃H-MCM-41. The acid capacity of the obtained SO₃H-MCM-41 catalyst was quantified by back titration with 0.1 M sodium hydroxide. The physical and chemical properties of the SO₃H-MCM-41 were characterized by nitrogen adsorption/desorption, X-ray diffractometry, Fourier transform infrared spectroscopy and thermogravimetric analysis. The effect of varying the catalyst loading (wt.%), reaction time (h) and temperature (°C) and molar composition of MPMDS on the biodiesel yield were investigated using a 2^k factorial design. The optimal conditions to maximize the biodiesel yield, obtained from the response surface analysis using a Box–Behnken design, was a 14.5 wt.% catalyst loading, and a reaction time and temperature of 48 h and 129.6 °C. Under these conditions a fatty acid methyl ester (biodiesel) yield of 84% was predicted, and an 83.10 ± 0.39% yield experimentally obtained.     

Treatment of acidic palm oil for fatty acid methyl esters production

Acidic crude palm oil (ACPO) produced from palm oil mills with an acid value of 18 mg g⁻¹ was considered to be a possible feedstock for biodiesel production. Due to its high acidity, conventional transesterification cannot be applied directly for biodiesel production. Methane sulphonic acid (MSA, CH₃SO₃H) is used to reduce the acidity prior to the alkaline transesterification reaction. The laboratory-scale experiments involved an MSA to ACPO dosage of 0.25–3.5 %, a molar ratio (methanol to ACPO) from 4: 1 to 20: 1, reaction temperature of 40–80°C, reaction time of 3–150 min, and stirrer speed of 100–500 min⁻¹. The optimum esterification reaction conditions were 1 % of catalyst to ACPO, with a molar ratio of methanol to ACPO of 8: 1, a stirring speed of 300 min⁻¹, for 30 min and at 60°C. Under these conditions, the FFA content was reduced from 18 mg g⁻¹ to less than 1 mg g⁻¹ and with a yield of 96 %. The biodiesel produced met the EN14214 standard specifications. MSA was recycled for three times without losing its activity. The biodiesel produced in a two-stage process has a low acid value (0.14 mg g⁻¹).