Characteristic Events in Free Radical Polymerization of Lower n-alkyl Methacrylates

It is well known that the free radical bulk polymerization of lower n-alkyl methacrylates is characterized by autoacceleration after definite conversions of the monomers. The conversion vs.time curves of polymerization have a typical 'S' shape. There are several characteristic points in these curves: the onset of autoacceleration (point M), the maximum in the polymerization rate (point S) and the end of the polymerization (point K). We have observed points P and R (maximum and minimum of autoacceleration) as inflection points in the derived polymerization rate vs. time curve. In this work, the free radical bulk polymerizations of methyl, ethyl and butyl methacrylates were investigated by differential scanning calorimetry. The effects of the polymerization temperature and the alkyl group length in the esters on the monomer conversions at the points M, P, S, R and K were studied. By regression analysis of the experimental results, relations were developed with which it is possible to predict the positions of the characteristic points, depending on the polymerization temperature and the alkyl group length. This revised version was published online in July 2006 with corrections to the Cover Date.     

Stereospecific living radical polymerization for simultaneous control of molecular weight and tacticity

The simultaneous control of the molecular weights and the tacticity was attained even during radical polymerization by the judicious combinations of the living/controlled radical polymerizations based on the fast interconversion between the dormant and active species, and the stereospecific radical polymerizations mediated by the added Lewis acids or polar solvents via the coordination to the monomer/polymer terminal substituents. This can be useful for various monomers including not only conjugated monomers, such as acrylamides and methacrylates, but also nonconjugated ones such as vinyl acetate and N‐vinylpyrrolidone. Stereoblock polymers were easily obtained by the addition of the Lewis acids or by change of the solvents during the living radical polymerizations. © 2006 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 44: 6147–6158, 2006     

Cyclodextrins in Polymer Synthesis: Free Radical Polymerization of a tert-Butylmethacrylate-Cyclodextrin Host–Guest System in Aqueous Medium

The homopolymerization of methylated-β-cyclodextrin (me-β-CD) host–guest compound of tert-butyl methacrylate (1a) is described. We investigated the free radical polymerization of the complexed monomer (1a) and of the free monomer (1) at ambient and high temperature. Poly(tert-butylmethacrylate) synthesized via the cyclodextrin mediated method exhibited number-average molecular weights ranging from 12,000–60,000 g/mol with polydispersities from 1.9–3.1. The polymerizations without cyclodextrin show significantly lower yields in comparison with the cyclodextrin mediated polymerizations. Here, the polymer obtained is colloidal dispersed. At ambient temperature (20°C) no polymerization occurs in the absence of cyclodextrin, whereas, under the same conditions, the homopolymerization of the complexed monomer (1a) leads to polymerization with yields around 75%.     

Effects of 2‐hydroxyalkyl methacrylates on the styrene miniemulsion polymerizations stabilized by SDS and alkyl methacrylates

The effects of 2‐hydroxyalkyl methacrylates (HEMA and HPMA) on the styrene miniemulsion polymerizations stabilized by SDS/lauryl methacrylate (LMA) or SDS/stearyl methacrylate (SMA) were investigated. A mixed mode of particle nucleation (monomer droplet nucleation and homogeneous nucleation) is operative during polymerization. Homogeneous nucleation plays a crucial role in the polymerizations stabilized by SDS/LMA, whereas monomer droplet nucleation becomes more important in the polymerizations stabilized by SDS/SMA. The polymerization kinetics is insensitive to the type of 2‐hydroxyalkyl methacrylates, but the difference in the relative importance of monomer droplet nucleation and homogeneous nucleation is detected. Incorporation of 1‐pentanol (C₅OH) into the reaction mixture also shows a significant influence on the polymerizations stabilized by SDS/LMA or SDS/SMA. This is attributed to the formation of a close‐packed structure of SDS and C₅OH on the droplet surface, which acts as a barrier to the incoming oligomeric radicals. © 2000 John Wiley & Sons, Inc. J Polym Sci A: Polym Chem 38: 3188–3199, 2000     

Syndiotactic‐ and heterotactic‐specific radical polymerizations of N‐n‐propyl‐α‐fluoroacrylamide and phase‐transition behaviors of aqueous solutions of poly(N‐n‐propyl‐α‐fluoroacrylamide)

Radical polymerization of N‐n‐propyl‐α‐fluoroacrylamide (NNPFAAm) was investigated in several solvents at low temperatures in the presence or absence of Lewis bases, Lewis acids, alkyl alcohols, silyl alcohols, or fluorinated alcohols. Different effects of solvents and additives on stereospecificity were observed in the radical polymerizations of NNPFAAm and its hydrocarbon analogs such as N‐isopropylacrylamide (NIPAAm) and N‐n‐propylacrylamide (NNPAAm); for instance, syndiotactic (and heterotactic) specificities were induced in radical polymerization of NNPFAAm in polar solvents (and in toluene in the presence of alkyl and silyl alcohols), whereas isotactic (and syndiotactic) specificities were induced in radical polymerizations of the hydrocarbon analogs under the corresponding conditions. In contrast, heterotactic specificity induced by fluorinated alcohols was further enhanced in radical polymerization of NNPFAAm. The effects of stereoregularity on the phase‐transition behaviors of aqueous solutions of poly(NNPFAAm) were also investigated. Different tendencies in stereoregularity were observed in aqueous solutions of poly(NNPFAAm)s from those in solutions of the hydrocarbon analogs such as poly(NIPAAm) and poly (NNPAAm). The polymerization behavior of NNPFAAm and the phase‐transition behavior of aqueous poly(NNPFAAm) are discussed based on possible fluorine–fluorine repulsion between the monomer and propagating chain‐end, and neighboring monomeric units. © 2012 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem, 2012     

Controlled/living free‐radical copolymerization of 4‐(azidocarbonyl) phenyl methacrylate with methyl acrylate under 60Co γ‐ray irradiation

A new vinyl acyl azide monomer, 4‐(azidocarbonyl) phenyl methacrylate, has been synthesized and characterized by NMR and FTIR spectroscopy. The thermal stability of the new monomer has been investigated with FTIR and thermal gravimetry/differential thermal analysis (TG/DTA), and the monomer has been demonstrated to be stable below 50 °C in the solid state. The copolymerizations of the new monomer with methyl acrylate have been carried out at room temperature under ⁶⁰Co γ‐ray irradiation in the presence of benzyl 1H‐imidazole‐1‐carbodithioate. The results show that the polymerizations bear all the characteristics of controlled/living free‐radical polymerizations, such as the molecular weight increasing linearly with the monomer conversion, the molecular weight distribution being narrow (<1.20), and a linear relationship existing between ln([M]₀/[M]) and the polymerization time. The data from ¹H NMR and FTIR confirm that no change in the acyl azide groups has occurred in the polymerization process and that acyl azide copolymers have been obtained. The thermal stability of the polymers has also been investigated with TG/DTA and FTIR. © 2007 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 45: 2609–2616, 2007     

Photocontrolled Iodine‐Mediated Reversible‐Deactivation Radical Polymerization: Solution Polymerization of Methacrylates by Irradiation with NIR LED Light

Herein, near‐infrared (NIR) photocontrolled iodide‐mediated reversible‐deactivation radical polymerization (RDRP) of methacrylates, without an external photocatalyst, was developed using an alkyl iodide (e.g., 2‐iodo‐2‐methylpropionitrile) as the initiator at room temperature. This example is the first use of a series of special solvents containing carbonyl groups (e.g., 1,3‐dimethyl‐2‐imidazolidinone) as both solvent and catalyst for photocontrolled RDRP using long‐wavelength (λ_max=730 nm) irradiation. The polymerization system comprises monomer, alkyl iodide initiator, and solvent. Well‐defined polymers were synthesized with excellent control over the molecular weights and molecular weight distributions (M_w/M_n<1.21). The living features of this system were confirmed by polymerization kinetics, multiple controlled “on‐off” light switching cycles, and chain extension experiments. Importantly, the polymerizations proceeded successfully with various barriers (pork skin and A4 paper), demonstrating the advantage of high‐penetration NIR light.     

Light‐induced controlled free radical polymerization of methacrylates using iron‐based photocatalyst in visible light

A novel visible light mediated catalytic system based on low cost iron complex, that is, Fe(bpy)₃(PF)₆ photocatalyst that initiates and control the free radical polymerization of methacrylates using ethyl α‐bromoisobutyrate (EBriB) as an initiator and 20 watt LED as light source is developed. The polymerization is initiated with turning the light on and immediately terminated by turning the light off. In addition, the molecular weight of polymer can be varied by changing the ratio of monomer and initiator. The merits of the present methodology lie in the use of low cost less precious, highly abundant iron‐based photocatalyst, avoidance of sacrificial donor and need of lower catalyst amount under visible light. The optimum amount of catalyst and initiator were established and successful polymerization of various methacrylates was achieved under the optimized polymerization conditions. © 2015 Wiley Periodicals, Inc. J. Polym. Sci., Part A: Polym. Chem. 2015 , 53, 2739–2746     

Universal xanthate‐mediated controlled free radical polymerizations of the “less activated” vinyl monomers

The living free radical polymerizations of three “less activated” monomers (LAMs), vinyl acetate, N‐vinylcarbazole, and N‐vinylpyrrolidone, were successfully achieved in the presence of a disulfide, isopropylxanthic disulfide (DIP), using 2,2′‐azoisobutyronitrile (AIBN) as the initiator. The living behaviors of polymerizations of LAMs are evidenced by first‐order kinetic plots and linear increase of molecular weights (M_ns) of the polymers with monomer conversions, while keeping the relatively low molecular weight distributions, respectively. The effects of reaction temperatures and molar ratios of components on the polymerization were also investigated in detail. The polymerization proceeded with macromolecular design via interchange of xanthate process, where xanthate formed in situ from reaction of AIBN and DIP. The architectures of the polymers obtained were characterized by GPC, ¹H NMR, UV–vis, and MALDI‐TOF‐MS spectra, respectively. © 2010 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem, 2010     

TEMPO‐Mediated Emulsion Polymerization

While miniemulsion polymerization has proven to be well‐suited for conducting living/controlled radical polymerizations, emulsion polymerizations have proven to be far more challenging. Ab initio emulsion polymerizations, in which monomer droplets are present during polymerization, have thus far not been successful with TEMPO‐mediated polymerizations, as a result of colloidal instability and coagulum formation. By selectively inhibiting polymerization in the monomer droplets, it is demonstrated that droplet polymerization is responsible for the formation of large (>1 µm) particles that can lead to coagulum formation. Furthermore, we show that coagulum‐free latexes can be produced using a TEMPO‐mediated ab initio emulsion polymerization by suppressing droplet polymerization.

     

AGET ATRP of water‐soluble PEGMA: Fast living radical polymerization mediated by iron catalyst

In this work, living radical polymerizations of a water‐soluble monomer poly(ethylene glycol) monomethyl ether methacylate (PEGMA) in bulk with low‐toxic iron catalyst system, including iron chloride hexahydrate and triphenylphosphine, were carried out successfully. Effect of reaction temperature and catalyst concentration on the polymerization of PEGMA was investigated. The polymerization kinetics showed the features of “living”/controlled radical polymerization. For example, M_n,GPC values of the resultant polymers increased linearly with monomer conversion. A faster polymerization of PEGMA could be obtained in the presence of a reducing agent Fe(0) wire or ascorbic acid. In the case of Fe(0) wire as the reducing agent, a monomer conversion of 80% was obtained in 80 min of reaction time at 90 °C, yielding a water‐soluble poly(PEGMA) with M_n = 65,500 g mol^?1 and M_w/M_n = 1.39. The features of “living”/controlled radical polymerization of PEGMA were verified by analysis of chain‐end and chain‐extension experiments. © 2012 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem, 2012     

Living free‐radical polymerization of sterically hindered monomers: Improving the understanding of 1,1‐disubstituted monomer systems

The sterically hindered, 1,1‐disubstituted monomers di‐n‐butyl itaconate (DBI), dicyclohexyl itaconate (DCHI), and dimethyl itaconate (DMI) were polymerized with reversible addition–fragmentation chain transfer (RAFT) free‐radical polymerization and atom transfer radical polymerization (ATRP). Cumyl dithiobenzoate, cumyl phenyl dithioacetate, 2‐cyanoprop‐2‐yl dithiobenzoate, 4‐cyanopentanoic acid dithiobenzoate, and S‐methoxycarbonylphenylmethyl dithiobenzoate were employed as RAFT agents to mediate a series of polymerizations at 60 °C yielding polymers ranging in their number‐average molecular weight from 4500 to 60,000 g mol^?1. The RAFT polymerizations of these hindered monomers displayed hybrid living behavior (between conventional and living free‐radical polymerization) of various degrees depending on the molecular structure of the initial RAFT agent. In addition, DCHI was polymerized via ATRP with a CuCl/methyl benzoate/N,N,N′,N″,N″‐pentamethyldiethylenetriamine/cyclohexanone system at 60 °C. Both the ATRP and RAFT polymerization of the hindered monomers displayed living characteristics; however, broader than expected molecular weight distributions were observed for the RAFT systems (polydispersity index = 1.15–3.35). To assess the cause of this broadness, chain‐transfer‐to‐monomer constants for DMI, DBI, and DCHI were determined (1.4 × 10^?3, 1.3 × 10^?3, and 1.0 × 10^?3, respectively) at 60 °C. Simulations carried out with the PREDICI program package suggested that chain transfer to monomer contributed to the broadening process. In addition, the experimental results indicated that viscosity had a pronounced effect on the broadness of the molecular weight distributions. © 2006 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 44: 3692–3710, 2006     

Emulsifier‐free,organotellurium‐mediated living radical emulsion polymerization (emulsion TERP): Effect of monomer hydrophilicity

Emulsifier‐free, organotellurium‐mediated living radical emulsion polymerizations (emulsion TERPs) of methyl methacrylate (MMA) and n‐butyl methacrylate (BMA) with dimethyl ditelluride were carried out at two different stirring rates (220 rpm and 1000 rpm). In the emulsion TERP of MMA as a hydrophilic monomer, the molecular weight distribution (MWD) controls with both stirring rates were good with high polymerization rate (100% conversion at 1.5 h). On the other hand, in the emulsion TERP of BMA as a hydrophobic monomer, at 220 rpm the polymerization rate was much slow (～50% conversion at 22 h) and the MWD control was bad, but at 1000 rpm the polymerization was completed within 7 h and MWD control was good. These results suggest that monomer transportation from droplets to polymerizing particles via aqueous medium is important for good MWD control and steady polymerization in the emulsion TERP. © 2012 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem, 2013     

Synthesis of oligo(ethylene glycol) methacrylate polymer brushes

Here we report a study into controlling the polymerization of mono-hydroxy and mono-methoxy terminated oligo(ethylene glycol) methacrylates (HOEGMA and MeOEGMA, respectively) from functionalised, planar surfaces via atom transfer radical polymerization (ATRP). The effects of initiator structure, initiator density, temperature, and monomer ratios have been investigated for these polymerizations. The polymer brushes grown in this way were found to convey protein resistance to the underlying inorganic substrates, prone to facile protein adsorption in their native state.     

Photocontrolled Iodine-Mediated Reversible-Deactivation Radical Polymerization: Solution Polymerization of Methacrylates by Irradiation with NIR LED Light

Herein, near-infrared (NIR) photocontrolled iodide-mediated reversible-deactivation radical polymerization (RDRP) of methacrylates, without an external photocatalyst, was developed using an alkyl iodide (e.g., 2-iodo-2-methylpropionitrile) as the initiator at room temperature. This example is the first use of a series of special solvents containing carbonyl groups (e.g., 1,3-dimethyl-2-imidazolidinone) as both solvent and catalyst for photocontrolled RDRP using long-wavelength (λ_max=730 nm) irradiation. The polymerization system comprises monomer, alkyl iodide initiator, and solvent. Well-defined polymers were synthesized with excellent control over the molecular weights and molecular weight distributions (M_w/M_n<1.21). The living features of this system were confirmed by polymerization kinetics, multiple controlled “on-off” light switching cycles, and chain extension experiments. Importantly, the polymerizations proceeded successfully with various barriers (pork skin and A4 paper), demonstrating the advantage of high-penetration NIR light.     

Polymerization of methyl α-cyanoacrylate—II: Conditions for radical polymerization

The radical polymerization of methyl α-cyanoacrylate containing propane sultone at about 2 × 10^?2 mol dm^?3 can be initiated at 60° by azobisisobutyronitrile or by benzoyl peroxide; the amonic polymerization is not completely suppressed under these conditions but it is of minor importance. The polymer is not soluble in the monomer or in dioxan but polymerizations of the monomer in the bulk or dissolved in dioxan proceed at steady rates in their early stages and have the kinetics characteristic of free radical polymerization.     

Thermal and radiation-induced polymerizations of N-tert-butylacrylamide and (N-tert-butylacrylamide)2–ZnCl2 complex

The thermal and radiation-induced in-source and postirradiation polymerizations of N-tert-butylacrylamide and (N-tert-butylacrylamide)₂–ZnCl₂ complex of this monomer were studied at various temperatures. In in-source, solid-state polymerizations of monomer and complex the conversion was about 95% at 21°C in about eight days. Their postirradiation polymerizations were also studied in solid state. The conversion-time curves of these two systems show an autoacceleration as in-source polymerization. In both types of polymerization the overall rate of polymerization of complex was higher than that of pure monomer at the same polymerization temperature. In investigations of the thermal polymerization of N-tert-butylacrylamide and ZnCl₂-complex it was observed that the ZnCl₂-complex system can be polymerized in air in the molten and solid state. The conversion of monomer to polymer reaches limiting values in solid state in about 1 hr. The thermal polymerization of ZnCl₂-complex in the molten state was also studied and 100% conversion was obtained in 30 min. The thermal polymerization of pure monomer was studied in vacuum and an appreciable amount of polymer was obtained in the molten state; however, the thermal polymerization of this monomer is negligible in solid state. In this work rates of polymerization for N-tert-butylacrylamide and (N-tert-butylacrylamide)₂–ZnCl₂ are compared under various experimental conditions and overall activation energies are calculated.     

Stereocontrol in the free‐radical polymerization of methacrylates with fluoroalcohols

The free‐radical polymerization of methyl methacrylate (MMA), ethyl methacrylate (EMA), isopropyl methacrylate (IPMA), and tert‐butyl methacrylate (t‐BuMA) was carried out under various conditions to achieve stereoregulation. In the MMA polymerization, syndiotactic specificity was enhanced by the use of fluoroalcohols, including (CF₃)₃COH as a solvent or an additive. The polymerization of MMA in (CF₃)₃COH at −98 °C achieved the highest syndiotacticity (rr = 93%) for the radical polymerization of methacrylates. Similar effects of fluoroalcohols enhancing syndiotactic specificity were also observed in the polymerization of EMA, whereas the effect was negligible in the IPMA polymerization. In contrast to the polymerizations of MMA and EMA, syndiotactic specificity was decreased by the use of (CF₃)₃COH in the t‐BuMA polymerization. The stereoeffects of fluoroalcohols seemed to be due to the hydrogen‐bonding interaction of the alcohols with monomers and growing species. The interaction was confirmed by NMR measurements. In addition, in the bulk polymerization of MMA at −78 °C, syndiotactic specificity and polymer yield increased even in the presence of a small amount {[(CF₃)₃COH]/[MMA]_o < 1} of (CF₃)₃COH. © 2000 John Wiley & Sons, Inc. J Polym Sci A: Polym Chem 38: 4693–4703, 2000     

Photoinduced controlled/living free‐radical polymerization of 4‐methacryloyl‐1,2,2,6,6‐pentamethyl‐piperidenyl

The photoinduced solution polymerization of 4‐methacryloyl‐1,2,2,6,6‐pentamethyl‐piperidinyl (MPMP), used as a reactive hindered amine piperidinol derivative, was performed. The obtained MPMP homopolymer had a very narrow molecular weight distribution (1.06–1.39) according to gel permeation chromatography. The number‐average and weight‐average molecular weights increased linearly with the monomer conversion, this being characteristic of controlled/living free‐radical polymerizations. Electron spin resonance signals were detected in the MPMP homopolymer and in a polymer mixture solution, and they were assigned to nitroxide radicals, which were bound to the polymer chains and persisted at a level of 10^?9 mol/L during the polymerization. Instead of the addition of mediated nitroxide radicals such as 2,2,6,6‐tetramethyl‐piperidinyl‐1‐oxy (TEMPO), those radicals (>N? O ·) were formed in situ during the photopolymerization of MPMP, and so the reaction mechanism was understood as being similar to that of TEMPO‐mediated controlled/living free‐radical polymerization. © 2004 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 42: 2659–2665, 2004     

Cobalt complex bearing β‐ketoamine ligand: syntheses,structure, catalytic behavior for styrene and methyl methacrylate polymerization

Cobalt complex based on β‐ketoamine ligand [(Z)‐4‐((2,5‐dimethylphenylamino) (phenyl)methylene)‐3‐methyl‐1‐phenyl‐1H‐pyrazol‐5(4H)‐one] was successfully synthesized. The produced catalyst showed satisfactory activities in the cobalt‐mediated radical polymerization of styrene and methyl methacrylate with the common initiator of AIBN. The resulting polymerizations have the characteristics of living radical polymerization and displayed a nearly linear correlation between the number‐average molecular weight and monomer conversion. Low polydispersity was obtained for all polymerizations, and the polydispersity index decreased with the increase of conversion. These improvements facilitate the implementation of styrene and methacrylate cobalt‐mediated radical polymerization, and open the door to the scale‐up of the process. Copyright © 2014 John Wiley & Sons, Ltd.