可变抽样区间和样本容量的非正态EWMA控制图经济设计

为了降低过程控制成本和提高监控效率,针对质量特性值不服从正态分布的情况,研究可变抽样区间和样本容量(VSSI)的指数加权移动平均(EWMA)控制图的经济设计问题。首先对监控非正态分布的EWMA控制图进行抽样区间和样本容量变化设计;其次建立VSSI非正态EWMA控制图的经济模型,通过使费用成本函数最小得到控制图的最优设计参数组合;然后给出工业中的一个例子,用遗传算法对经济模型搜寻最优解;接下来对经济模型进行灵敏度分析,得出控制图费用参数与设计参数之间的影响关系;最后通过最优性分析,得出所建立的VSSI非正态EWMA控制图的经济性优于VSI、VSS非正态EWMA控制图。     

具有可变样本容量的非正态EWMA控制图

为了提高控制图的监控效率,本文研究非正态分布下,EWMA控制图的可变样本容量设计问题。首先利用Burr分布近似各种非正态分布,构造可变样本容量的非正态EWMA控制图;其次运用马尓科夫链法计算可变样本容量非正态EWMA控制图的平均运行长度;然后与传统的非正态EWMA控制图进行比较得出:当过程中出现小波动时,可变样本容量的非正态EWMA控制图能够更快地发现过程中的异常波动,具有较小的平均运行长度,其监控效率明显优于传统的非正态EWMA控制图。     

可变抽样区间的二项EWMA控制图

在制造过程中,对产品的不合格品数进行监控时,通常选用计数性控制图-np图,它是基于过程服从二项分布建立的,一般对于过程中出现的较大波动效果明显。为了提高控制图对不合格品数较小波动的监控效果,本文设计了产品不合格品数服从二项分布的EWMA控制图。提出可变抽样区间的二项EWMA控制图,并采用马可夫链法计算其平均报警时间。对固定抽样区间以及可变抽样区间二项EWMA控制图对比研究,表明当过程失控时,可变抽样区间二项EWMA控制图具有较小的失控平均报警时间,能够迅速监测出过程中的异常波动,明显优于固定抽样区间的二项EWMA控制图。     

具有可变抽样区间的Poisson EWMA控制图

传统的EWMA控制图通常都是针对计量型质量特性值的,而对于计数型质量特征值少有研究.设计了单位缺陷数服从Poisson分布的EWMA控制图,并对Poisson EWMA控制图进行了可变抽样区间设计,利用Markov chain方法计算了其平均报警时间,计算结果表明,所设计的动态Poisson EWMA控制图较Shewhart c-图和固定抽样区间的Poissin EWMA控制图能更好的监控过程的变化.     

监测L\'{e}vy稳定过程均值变点的平均运行时间估计

平均运行长度(时间) (ARL)是判断一控制图监测变点效果好坏的一个重要工具\bd 本文主要研究L\'{e}vy 稳定过程的均值变点监测问题\bd 我们给出了三个控制图, 即EWMA, GEWMA和GLR的ARL 估计, 并通过数值模拟比较了4个控制图监测均值变点的效果和差异.     

监测Lévy稳定过程均值变点的平均运行时间估计

平均运行长度(时间)(ARL)是判断一控制图监测变点效果好坏的一个重要工具.本文主要研究Lévy稳定过程的均值变点监测问题.我们给出了三个控制图,即EWMA,GEWMA和GLR的ARL估计,并通过数值模拟比较了4个控制图监测均值变点的效果和差异.     

监测均值变动的多重控制图方法

本文证明了当受控平均运行长度充分大时, 多重控制图有两个优点: 一是相比较GLR (广义似然比) 和GEWMA (广义指数权重移动平均)控制图它可以大大降低运算的复杂性; 二是能够较快地监测均值变化的大小. 数值模拟也表明: 多重控制图不仅优于其构成的单个控制图, 而且在监测未知的均值变动方面也优于单个的CUSUM, EWMA, 多重EWMA和GLR控制图.     

Nonparametric Multivariate CUSUM Chart and EWMA Chart Based on Simplicial Data Depth

Simplicial data depth is a useful tool for describing how central a vector is in a multivariate distribution. If the average simplicial depth of a subgroup of observations from a multivariate distribution is too small, it may indicate that a shift in its location or/both scale occurs. In this paper, we propose two new types of nonparametric control charts which are one-sided CUSUM and EWMA control schemes based on simplicial data depth. We also compute the Average Run Length of the CUSUM chart and the EWMA chart by Markov chain method. Recommendations on how to choose the optimal reference value and the smoothing parameter are also given. Comparisons between these two proposed control schemes and the multivariate EWMA are presented.     

基于APL的EWMA控制图经济统计优化设计

为了提高指数加权移动平均(EWMA)控制图监控效率评价的精确性和全面性,提出用一个质量周期内的平均产品个数替代平均抽样个数来进行控制图的经济性和统计性综合评价,建立了一种基于平均产品长度(APL)的更为精确的EWMA控制图经济统计多目标优化设计模型,并采用具体的算例说明了采用NSGA-Ш算法对该模型进行计算的步骤。最后,用该方法优化设计的EWMA控制图与已有的几种EWMA控制图优化设计进行比较,结果表明:本文提出的经济统计优化设计方法显著优于只考虑经济性能的经济设计和只考虑统计性能的统计设计方案。     

基于预防维修和质量损失函数的VSI EWMA控制图经济设计

为了提高过程监控效率的同时降低过程控制成本,研究可变抽样区间(VSI)指数加权移动平均(EWMA)控制图的经济设计问题。首先建立基于预防维修和质量损失函数的VSI EWMA控制图联合经济模型;使单位时间的损失成本函数最小来确定参数的最优值;其次用遗传算法来寻找联合经济模型的最优解,并给出一个算例。最后对VSI EWMA控制图联合经济模型进行灵敏度分析,得出控制图模型参数对设计参数的影响关系。     

可变抽样区间的非正态EWMA图的经济设计

本文主要讨论非正态总体下,可变抽样区间的EWMA图的经济设计问题。首先利用Burr分布近似各种非正态分布,建立可变抽样区间的非正态EWMA图的经济模型,使总期望费用最型小来确定参数的最优值;其次用遗传算法来寻找该经济模型的最优解,并给出工业中的一个例子;最后对可变抽样区间的非正态EWMA图的经济模型进行灵敏度分析。     

可变抽样区间几何EWMA控制图的经济设计

为了降低生产过程周期成本,本文对单位缺陷数服从几何分布时,可变抽样区间的指数加权移动平均(EWMA)控制图进行经济设计。首先建立可变抽样区间几何EWMA控制图的经济模型,使单位时间期望费用最小来确定参数的最优值;其次用遗传算法来寻找经济模型的最优解;最后对可变抽样区间几何EWMA控制图的经济模型进行灵敏度分析和最优性分析。研究结果表明单位时间期望费用分别随着异常原因发生的频率、过程失控时单位时间的质量费用、发现异常原因的时间期望值和纠正过程的时间期望值的增大而增大。     

预测组合权重更新的过程控制及分析

源于与决策分析的相关性,预测组合已经逐渐形成了一个重要的研究领域。为此,本文引进EWMA技术对预测组合权重更新的过程进行控制,从而提出一种能够应用于实际且简单有效的EWMA赋权方法。这种赋权方法能够确定预测组合权重应该何时更新,而不是机械地更新预测组合权重。本文额外针对各种赋权方法在旅游预测组合模型中的预测性能(全面预测性能和总均方根误差)和预测效率(权重更新频率)进行了经验评估。结果显示:EWMA赋权方法的预测性能优于传统的赋权方法,并与CUSUM赋权方法相似,同时该赋权方法获得了最小的权重更新频率。综合考虑预测性能和预测效率,EWMA赋权方法相比于其他赋权方法在旅游实际应用过程中更具优势。     

Feedback quality adjustment with Bayesian state‐space models

In this paper we develop a Bayesian procedure for feedback adjustment and control of a single process. We replace the usual exponentially weighted moving average (EWMA) predictor by a predictor of a local level model. The novelty of this approach is that the noise variance ratio (NVR) of the local level model is assumed to change stochastically over time. A multiplicative time series model is used to model the evolution of the NVR and a Bayesian algorithm is developed giving the posterior and predictive distributions for both the process and the NVR. The posterior distribution of the NVR allows the modeller to judge better and evaluate the performance of the model. The proposed algorithm is semi‐conjugate in the sense that it involves conjugate gamma/beta distributions as well as one step of simulation. The algorithm is fast and is found to outperform the EWMA and other methods. An example considering real data from the microelectronic industry illustrates the proposed methodology. Copyright © 2006 John Wiley & Sons, Ltd.     

EWMA control charts for autoregressive processes

Many processes must be monitored by using observations that are correlated. An approach called algorithmic statistical process control can be employed in such situations. This involves fitting an autoregressive/moving average time series model to the data. Forecasts obtained from the model are used for active control, while the forecast errors are monitored by using a control chart. In this paper we consider using an exponentially weighted moving average (EWMA) chart for monitoring the residuals from an autoregressive model. We present a computational method for finding the out-of-control average run length (ARL) for such a control chart when the process mean shifts. As an application, we suggest a procedure and provide an example for finding the control limits of an EWMA chart for monitoring residuals from an autoregressive model that will provide an acceptable out-of-control ARL. A computer program for the needed calculations is provided via the World Wide Web.     

自相关过程的改进型EWMA控制图

常规指数加权移动平均(EWMA)控制图的假设前提是观测数据相互独立,但在实际生产过程中,数据相关违背假设条件。本文首先讨论了序列自相关对常规EWMA控制图的影响,结果表明其检测效能降低。因此,重新估计了平稳过程的σz并在此基础上建立了改进型EWMA控制图。然后运用平均链长比较了改进型EWMA控制图与休哈特图和残差控制图,模拟研究说明当过程非强相关且过程均值发生中小偏移条件下。改进型EWMA控制图的检测效果要优于其他两种控制图。最后,通过一个实例验证了该方法的有效性。     

Joint economic design of EWMA control charts for mean and variance

Control charts with exponentially weighted moving average (EWMA) statistics (mean and variance) are used to jointly monitor the mean and variance of a process. An EWMA cost minimization model is presented to design the joint control scheme based on pure economic or both economic and statistical performance criteria. The pure economic model is extended to the economic-statistical design by adding constraints associated with in-control and out-of-control average run lengths. The quality related production costs are calculated using Taguchi’s quadratic loss function. The optimal values of smoothing constants, sampling interval, sample size, and control chart limits are determined by using a numerical search method. The average run length of the control scheme is computed by using the Markov chain approach. Computational study indicates that optimal sample sizes decrease as the magnitudes of shifts in mean and/or variance increase, and higher values of quality loss coefficient lead to shorter sampling intervals. The sensitivity analysis results regarding the effects of various inputs on the chart parameters provide useful guidelines for designing an EWMA-based process control scheme when there exists an assignable cause generating concurrent changes in process mean and variance.     

固定时间域可变采样间隔的统计控制图

本文从提高统计控制图对过程波动检测能力和方便管理的角度出发 ,对可变采样间隔(VSI)控制图进行改进 ,提出了针对连续过程质量控制应用需要的固定时间域可变采样间隔(VSIFT)控制图。文章详细介绍了VSIFT均值极差控制图、VSIFTEWMA控制图的设计 ,并分别评价了它们对过程异常状态的检测能力     

Individuals control schemes for monitoring the mean and variance of processes subject to drifts

This paper investigates control chart schemes for detecting drifts in the process mean μ and/or process standard deviation σ when individual observations are sampled. Drifts may be due to causes such as gradual deterioration of equipment, catalyst aging, waste accumulation, or human causes, such as operator fatigue or close supervision. The standard Shewhart X chart and moving range (MR) chart are evaluated, as well as several types of exponentially weighted moving average (EWMA) charts and combinations of charts involving these EWMA charts. We show that the combinations of the EWMA charts detect slow-rate and moderate-rate drifts much faster than the combined X and MR charts. We also show that varying the sampling interval adaptively as a function of the process data results in notable reductions in the detection delay of drifts in μ and/or σ.