LES-CMC of high-altitude relight in an RQL aeronautical combustor

Large-Eddy Simulations with the Conditional Moment Closure sub-grid combustion model and detailed chemistry for kerosene were performed for the ignition process in an Rich-Quench-Lean aviation gas turbine combustor at high-altitude conditions. The simulations used realistic boundary conditions for the flow inlet and spray droplet size distributions and velocity. Due to the large droplets, the Central Recirculation Zone (CRZ) is filled with fuel, mostly in liquid form. The first phase of the ignition process is critical and the results show that the spark kernel must provide enough energy to evaporate the spray and pyrolyse the fuel for the flame to grow and establish in the corner of the combustor. The second phase is characterised by the flame burning the mixture in the scorner and propagating around the Inner Shear Layer. This phase is also critical, as the flame needs the prevaporised fuel and smaller droplets in the corner to sufficiently increase the temperature and be able to propagate inside the CRZ, filled with liquid fuel and cold air. If this propagation inside the CRZ is achieved, phase three is accomplished and the burner is fully ignited. The simulations demonstrate the particular importance of detailed chemistry and proper boundary conditions for flame ignition simulations in high-altitude relight conditions.     

Simultaneous rainbow schlieren deflectometry and OH* chemiluminescence imaging of a diesel spray flame in constant pressure flow rig

The physical and chemical phenomena that take place during fuel injection, entrainment and fuel-air mixing, cool-flame and ignition reaction, and combustion in diesel sprays still require extensive study. Global parameters such as liquid and vapor jet penetration lengths and spreading rates render useful yet still limited information. Understanding of the temporal evolution of the spray as it progresses through various steps is needed to develop advanced clean combustion modes and high-fidelity predictive models with sufficient accuracy. In this study, high-speed rainbow schlieren deflectometry (RSD) and OH* chemiluminescence are used to simultaneously image fuel-air mixing, cool-flame reactions, ignition, flame propagation and stabilization, and combustion in a transient diesel-like flame. A constant pressure flow rig (CPFR) is used to conduct multiple injections in quick succession to obtain a statistically relevant dataset. n-heptane was injected at nominal supply pressure of 1000 bar from a single-hole diesel injector into ambient at pressure of 30 bar and temperature of 800 K. About 500 injections were performed and analyzed to reveal structural features of non-reacting and reacting regions of the spray, quantify jet penetration and spreading rates, and study cool-flame behavior, ignition, flame propagation and stabilization at lift-off length, and combustion at upstream and downstream locations.     

Effect of non-zero relative velocity on the flame speed of two-phase laminar flames

A numerical study of one-dimensional n-heptane/air spray flames is presented. The objective is to evaluate the flame propagation speed in the case where droplets evaporate inside the reaction zone with possibly non-zero relative velocity. A Direct Numerical Simulation approach for the gaseous phase is coupled to a discrete particle Lagrangian formalism for the dispersed phase. A global two-step n-heptane/air chemical mechanism is used. The effects of initial droplet diameter, overall equivalence ratio, liquid loading and relative velocity between gaseous and liquid phases on the laminar spray flame speed and structure are studied. For lean premixed cases, it is found that the laminar flame speed decreases with increasing initial droplet diameter and relative velocity. On the contrary, rich premixed cases show a range of diameters for which the flame speed is enhanced compared to the corresponding purely gaseous flame. Finally, spray flames controlled by evaporation always have lower flame speeds. To highlight the controlling parameters of spray flame speed, approximate analytical expressions are proposed, which give the correct trends of the spray flame propagation speed behavior for both lean and rich mixtures.     

Simultaneous observation of liquid phase distribution and flame front evolution during the ignition transient of a LOX/GH2-combustor

Phenomena such as flame propagation, flame/spray interaction and flame stabilization during the transient ignition process in a cryogenic model rocket combustor are investigated on sub-millisecond time scale. Diagnostic techniques developed to characterize the stationary spray flame are applied to investigate the transient evolution of the LOX-spray and the flame front during the ignition process. Ignition is initiated by focusing a pulsed laser into the combustion chamber. Thus, ignition time as well as the position of ignition is well defined. This and the exact control of the delay between ignition and detection time allowed the observation of the evolution of the flame front. The distribution of the liquid oxygen phase and the velocity of LOX droplets and ligaments are determined by light sheet techniques using a double-pulsed laser system. Simultaneously the position of the flame front is measured by recording the spontaneous emission of the OH-radical. By varying the delay timet between ignition and detection in a series of test runs, the transient ignition phenomena has been investigated in the interval from 0 to 5 ms after ignition.     

Propagation and extinction of an unsteady spherical spray flame front

Experimental evidence seems to indicate that the life of a laminar spherical flame front propagating through a fresh mixture of air and liquid fuel droplets can be roughly split into three stages: (1) ignition, (2) radial propagation with a smooth flame front and (3) propagation with flame front cellularization and/or pulsation. In this work, the second stage is analysed using the slowly varying flame approach, for a fuel rich flame. The droplets are presumed to vaporize in a sharp front ahead of the reaction front. Evolution equations for the flame and evaporation fronts are derived. For the former the combined effect of heat loss due to droplet vaporization and radiation plays a dominant explicit role. In addition, the structure of the evaporation front is deduced using asymptotics based on a large parameter associated with spray vaporization. Numerical calculations based on the analysis point to the way in which the spray modifies conditions for flame front extinction. Within the framework of the present simplified model the main relevant parameters turn out to be the initial liquid fuel load in the fresh mixture and/or the latent heat of vaporization of the fuel.     

Ignition of a sequential combustor: Evidence of flame propagation in the autoignitable mixture

Ignition of the second stage in a lab-scale sequential combustor is investigated experimentally. A fuel mixing section between jet-in-cross-flow injection and the second stage chamber allows the fuel and vitiated, hot cross-flow to partially mix upstream of the main heat release zone. The focus of the present work is on the transient ignition process leading to a stable flame in the second stage. High-speed OH-PLIF as well as OH chemiluminescence imaging is applied to obtain complementary planar and line-of-sight integrated information on the ignition. We find experimental evidence for the co-existence of two regimes dominating the chamber ignition, i.e. autoignition and flame propagation. As the mass flow of the dilution air injected downstream of the first stage is increased (i.e. mixing temperatures in the fuel mixing section are decreased), we transition from an autoignition to a flame propagation dominated regime. Hysteresis in the ignition behavior is observed indicating that the first stage in a sequential combustor may be operated at leaner conditions than required for ignition of the second stage. The time traces of integral heat release obtained simultaneously with a photomultiplier tube show distinct features depending on the dominating regime, which is important for high-pressure testing with limited optical access.     

Numerical simulation of a mixed-mode reaction front in a PPC engine

The ignition process, mode of combustion and reaction front propagation in a partially premixed combustion (PPC) engine running with a primary reference fuel (87% iso-octane, 13% n-heptane by volume) is studied numerically in a large eddy simulation. Different combustion modes, ignition front propagation, premixed flame and non-premixed flame, are observed simultaneously. Displacement speed of CO iso-surface propagation describes the transition of premixed auto-ignition to non-premixed flame. High temporal resolution optical data of CH₂O and chemiluminescence are compared with simulated results. A high speed ignition front is seen to expand through fuel-rich mixture and stabilize around stoichiometry in a non-premixed flame while lean premixed combustion occurs in the spray wake at a much slower pace. A good qualitative agreement of the distribution of chemiluminescence and CH₂O formation and destruction shows that the simulation approach sufficiently captures the driving physics of mixed-mode combustion in PPC engines. The study shows that the transition from auto-ignition to flame occurs over a period of several crank angles and the reaction front propagation can be captured using the described model.     

Combustion of partially premixed spray jets

Gas turbines, liquid rocket motors, and oil-fired furnaces utilize the spray combustion of continuously injected liquid fuels. In most cases, the liquid spray is mixed with an oxidizer prior to combustion, and further oxidizer is supplied from the outside of the spray to complete diffusion combustion. This rich premixed spray is called “partially premixed spray.” Partially premixed sprays have not been studied systematically although they are of practical importance. In the present study, the burning behavior of partially premixed sprays was experimentally studied with a newly developed spray burner. A fuel spray and an oxidizer, diluted with nitrogen, was injected into the air. The overall equivalence ratio of the spray jet was set larger than unity to establish partially premixed spray combustion. In the present burner, the mean droplet diameter of the atomized liquid fuel could be varied without varying the overall equivalence ratio of the spray jet. Two combustion modes with and without an internal flame were observed. As the mean droplet diameter was increased or the overall equivalence ratio of the spray jet was decreased, the transition from spray combustion only with an external group flame to that with the internal premixed flame occurred. The results suggest that the internal flame was supported by flammable mixture through the vaporization of fine droplets, and the passage of droplet clusters deformed the internal flame and caused internal flame oscillation. The existence of the internal premixed flame enhanced the vaporization of droplets in the post-premixed-flame zone within the external diffusion flame.     

Studies of the dynamics of autoignition assisted outwardly propagating spherical cool and double flames under shock-tube conditions

The initiation, propagation, and transition of the autoignition assisted spherical cool flame and double flame are studied numerically and experimentally using n-heptane/air/He mixtures under shock-tube experimental conditions over a wide range of temperatures. The primary goal of the current study is to understand the effects of the ignition Damkohler number, ignition energy, flame curvature, and autoignition-induced flow compression on the propagation of spherical flames to ensure the proper interpretation of shock-tube flame speed measurements at engine-relevant conditions. The results show that at high ignition Damkohler number, there are three different flame regimes, cool flame, double flame, and hot flame. The cool flame speed accelerates dramatically with the increase of ignition Damkohler number. In addition, it is found that the change of flame regime, low-temperature autoignition, flame stretch, and autoignition-induced flow compression result in a complicated non-linear dependence of flame speed on stretch. The results also reveal that the spherical cool flame has much lower Markstein length compared to the hot flame at T > 600 K. Moreover, it is found that both the autoignition assisted cool flame and the trailing hot flame front in the double flame can propagate much faster that the hot flame alone at the same mixture conditions, leading to a nonlinear dependence of flame speed on the mixture initial temperature. The simulated flame trajectories and the flame speed dependence on temperature agree qualitatively well with the shock-tube experiments. A quantitative criterion to ensure the accurate speed measurement of the cool and hot flame is proposed. The present study provides important physical insight and guidance for the flame speed measurement using a shock-tube at engine relevant conditions.     

Topological transitions of Jet A-1 lean azimuthal flames (LEAF)

Prior studies about liquid fuel combustion in a vitiated air environment have shown increased combustion efficiency with reduced NOx, CO, and soot emissions. The concept of lean azimuthal flame (LEAF), which can be associated to the latter combustion mode, is based on opposed injections of air and liquid fuel sprays in an axisymmetric chamber with a central outlet, which can result in a highly turbulent toroidal reaction zone. The mixture of fresh air and hot combustion products of each spray provides a vitiated cross-flow configuration to the next spray distributed along the chamber circumference, leading to ignition and sequential combustion of the sprays by the others. The present paper deals with a LEAF combustor with air-assisted spray atomization, which has not been investigated so far. The combustor is fueled with Jet A-1 and operated from 15 to 25 kW with variations in the atomization-air to liquid mass flow ratio (ALR). This study focuses on the flame topology transitions as a function of atomizer ALR. Experimental results based on flame chemiluminescence and OH planar laser-induced fluorescence show two flame topologies: tubular and LEAF topology for ratio of 2 and 4, respectively (denoted ALR2 and ALR4). The spray Mie scattering indicates a significant presence of unburnt droplets for ALR2, whereas quick evaporation is observed for ALR4 cases. In this paper, we propose and validate a basic model based on the spray droplet size distribution, and the evaporation and convection timescales, which are the prominent factors governing the flame topology. Indeed, for ALR2, the evaporation timescale is longer than the convective timescale, which causes incomplete spray evaporation and insufficient vitiated environment, leading to a tubular flame topology and preventing a LEAF to develop. In contrast, for ALR4, the spray evaporation timescales are smaller than the convective timescales, which aids the LEAF topology.     

A joint experimental and numerical study of ignition in a spray burner

Partly due to stringent restrictions on pollutant emissions, aeronautical engine manufacturers target lean operating conditions which raise new difficulties such as combustion stability as well as ignition and re-ignition at high altitude. The injection of liquid fuel introduces additional complexity due to the spray-flame interaction. It is then crucial to better understand the physics behind these phenomena and to develop the capacity to predict them in an industrial context. In this work, a comprehensive joint experimental and numerical investigation of the academic swirled-confined version of the KIAI-Spray burner is carried out. Experimental diagnostics, such as Phase Doppler Anemometry (PDA), Planar Laser Induced Fluorescence (OH-PLIF), high-speed visualization and high-speed particle image velocimetry (HS-PIV), together with Large Eddy Simulations coupled to Discrete Particle Simulations are used to study spray flame structure and spray ignition. The analysis of the swirled-stabilized spray flame highlights the main effects of the presence of droplets on the turbulent combustion, and the complementarity and validity of the joint experiment and simulation approach. Ignition sequences are then studied. Both experiment and simulation show the same behaviors, and relate the flame kernel evolution and the possible success of ignition to the local non reacting flow properties at the sparking location, in terms of turbulence intensity and presence of droplets.     

DME/Oxygen wall-stabilized premixed cool flame

Wall-stabilized cool flames have been studied through numerical analysis and a series of experiments. One- and two-dimensional numerical simulations were performed to estimate the characteristics of the wall-stabilized cool flames, such as flammability and temperature/species distributions. Based on the computational results, the ignition condition of the cool flame at a fixed wall temperature has been identified with the strain rate between the van't Hoff point and the cool flame extinction point. In experiments with an impinging jet burner and a heated plate, the spontaneous ignition of the cool flame on the heated wall has been successfully established under the conditions predicted by the present numerical simulations. Spatial distributions of the HCHO concentration and flame temperature were measured through formaldehyde Planar Laser-Induced Fluorescence (HCHO-PLIF) and thermocouple measurements, respectively. It is found that the measurement data show a reasonable accordance with the simulation results with reduced low-temperature reactivity.     

Simulations and experiments on the ignition probability in turbulent premixed bluff-body flames

The ignition characteristics of a premixed bluff-body burner under lean conditions were investigated experimentally and numerically with a physical model focusing on ignition probability. Visualisation of the flame with a 5 kHz OH* chemiluminescence camera confirmed that successful ignitions were those associated with the movement of the kernel upstream, consistent with previous work on non-premixed systems. Performing many separate ignition trials at the same spark position and flow conditions resulted in a quantification of the ignition probability P_ign, which was found to decrease with increasing distance downstream of the bluff body and a decrease in equivalence ratio. Flows corresponding to flames close to the blow-off limit could not be ignited, although such flames were stable if reached from a richer already ignited condition. A detailed comparison with the local Karlovitz number and the mean velocity showed that regions of high P_ign are associated with low Ka and negative bulk velocity (i.e. towards the bluff body), although a direct correlation was not possible. A modelling effort that takes convection and localised flame quenching into account by tracking stochastic virtual flame particles, previously validated for non-premixed and spray ignition, was used to estimate the ignition probability. The applicability of this approach to premixed flows was first evaluated by investigating the model's flame propagation mechanism in a uniform turbulence field, which showed that the model reproduces the bending behaviour of the S_T-versus-u′ curve. Then ignition simulations of the bluff-body burner were carried out. The ignition probability map was computed and it was found that the model reproduces all main trends found in the experimental study.     

Direct numerical simulations of turbulent flame expansion in fine sprays

Direct Numerical Simulations of expanding flame kernels following localized ignition in decaying turbulence with the fuel in the form of a fine mist have been performed to identify the effects of the spray parameters on the possibility of self-sustained combustion. Simulations show that the flame kernel may quench due to fuel starvation in the gaseous phase if the droplets are large or if their number is insufficient to result in significant heat release to allow for self-sustained flame propagation for the given turbulent environment. The reaction proceeds in a large range of equivalence ratios due to the random location of the droplets relative to the igniter location that causes a wide range of mixture fractions to develop through pre-evaporation in the unreacted gas and through evaporation in the preheat zone of the propagating flame. The resulting flame exhibits both premixed and non-premixed characteristics.     

Impact of nitric oxide on n-heptane and n-dodecane autoignition in a new high-pressure and high-temperature chamber

A New One Shot Engine (NOSE) was designed to simulate the thermodynamic conditions at High Pressure-High Temperature like an actual common-rail diesel engine in order to study the compression ignition of spray. The volume of the combustion chamber provided with large optical windows simplified the implementation of various optical diagnostics. The advantage of this kind of set-up in comparison to pre-burn or flue chambers is that the initial gas mixture can be well controlled in terms of species and mole fraction. The purpose of this work was to investigate the impact of nitric oxide (NO) on ignition delay (ID) for two fuels with different cetane numbers: n-heptane, and n-dodecane. In the thermodynamic conditions chosen (60?bar and over 800–900?K), NO had a strong effect on ID, with increases in NO tending to reduce the ignition delay. Results showed that ID and Lift-Off Length (LOL) presented the same trend as a function of temperature and NO concentration. Experimentally, at 900?K the ignition of n-dodecane was promoted by NO up to 100?ppm, whilst higher NO levels did not further promote ignition and a stabilization of the value has been noticed. For n-heptane, stronger promoting effects were observed in the same temperature conditions: the ignition delays were monotonically reduced with up to 200?ppm NO addition. At a lower temperature (800?K) the inhibiting effect was observed for n-dodecane for [NO] greater than 40?ppm, whereas only a promoting effect was observed for n-heptane. The experimental results of LOL showed that NO shortened LOL in almost all cases, and this varied with both the NO concentration and the mixture temperature. Thus, fuels with shorter ignition delays produce shorter lift-off lengths.     

Effects of flash boiling injection on in-cylinder spray,mixing and combustion of a spark-ignition direct-injection engine

Higher engine efficiency and ever stringent pollutant emission regulations are considered as the most important challenges for today's automotive industry. Fast evaporation and combustion technique has caused unprecedented attention due to its potential to solve both of the above challenges. Flash boiling, which features a two-phase flow that constantly generates vapor bubbles inside the liquid spray is ideal to achieve fast evaporation and combustion inside direct-injection (DI) gasoline engines. In this study, three spray conditions, including liquid, transitional flash boiling and flare flash boiling spray were studied for comparison under cold start condition in a spark-ignition direct-injection (SIDI) optical gasoline engine. Optical access into the combustion chamber includes a quartz linear and a quartz insert on the piston. In separate experiments, we recorded the crank angle resolved spray morphology using laser scattering technique, and distribution of fuel before ignition employing laser induced fluorescence technology, as well as time-resolved color images of flame with high-speed camera. The spray morphology during the intake stroke shows stronger plume-plume and plume-air interaction under flash boiling condition, as well as smaller penetration. Then around the end of compression (before ignition), the fuel distribution is also shown to be more homogeneous with less cyclic variation under flash boiling. Finally, from the color images of the flame, it was found that with the increase of superheat degree, the diffusion rate of blue flame (generated by excited molecules) is higher, which is considered to be related with the larger fractal dimension of the flame front. Also, the combustion is more complete with less yellow flame under flash boiling.     

Effect of flash boiling injection on combustion and PN emissions of DISI optical engine fueled with butanol isomers/TPRF blends

Direct injection spark ignition (DISI) engines have been widely used in passenger cars due to their lower fuel consumption, better controllability, and high efficiency. However, DISI engines are suffering from wall wetting, imperfect mixture formation, excess soot emissions, and cyclic variations. Applying a new fuel atomization technique and using biofuels with their distinctive properties can potentially aid in improving DISI engines. In this research, the effects of isobutanol and 2-butanol and their blends with Toluene Primary Reference Fuel (TPRF) on spray characteristics, DISI engine combustion, and particle number (PN) emissions are investigated for conditions with and without flash boiling of the injected fuel. Spray characteristics are investigated using a constant volume chamber. Then, the combustion, flame propagation, and PN emissions are examined using an optical DISI engine. The fuel temperature is set to 298 K and 453 K for liquid injection and flash boiling injection, respectively. The tested blending ratio is 30 vol% butanol isomers and 70 vol% TPRF. The results of the spray test reveal that liquid fuel plumes are distinctly observed, and butanol blends show a slightly wider spray angle with lower penetration length compared to TPRF. However, under flash boiling injection, the sprays collapse towards the injector axis, forming a more extended single central vapor jet due to the plumes' interaction. Meanwhile, butanol blends yield a narrow spray angle with more extended penetration compared to TPRF. The flame visualization test shows that the flash boiling injection reduced yellow flames compared to liquid fuel injection, reflecting the improvements in mixture formation. Thus, improvements were noted in the heat release and PN emissions. Butanol addition reduced the PN emissions by 43% under regular liquid injection. Flash boiling injection provided an additional 25% reduction in PN emissions.     

Piloted ignition and extinction for solid fuels

Piloted ignition of solid fuels is investigated by simulating the transport and chemical reaction in a counter-flow arrangement where a known fuel (methane) is supplied through a porous burner and the power and the location of the igniter are varied. The porous burner arrangement simulates a pyrolyzing solid fuel at constant temperature by separating the gas phase from the solid conduction and pyrolysis phenomena. An Arrhenius one-step global reaction and a simplified transport model with Lewis number equal to one were used in the simulation. Only quasi-steady conditions are considered for the gas phase in this work because the response time for the solid phenomena is, in general, much larger than the response diffusion time for the gaseous phenomena. The relation of piloted ignition to extinction is also investigated. The effect of Damköhler number on ignition and extinction and the effect of the igniter on ignition are presented through a characteristic S curve obtained by plotting the evolving maximum temperature as a function of fuel mass flux. Based on the S-shaped curve (representing the maximum temperature in the system versus the mass flux of fuel), the relationship between the piloted ignition and extinction turning points and mass fluxes has been demonstrated in this paper. The piloted ignition turning point gradually approaches the extinction turning point with increasing Damköhler number and also with increasing power of the igniter. The ignition mass flux is found to depend basically on three parameters, Damköhler number, the location of the igniter and the power of the igniter all expressed in dimensionless forms.     

Flame kernel characterization of laser ignition of natural gas–air mixture in a constant volume combustion chamber

In this paper, laser-induced ignition was investigated for compressed natural gas–air mixtures. Experiments were performed in a constant volume combustion chamber, which simulate end of the compression stroke conditions of a SI engine. This chamber simulates the engine combustion chamber conditions except turbulence of air–fuel mixture. It has four optical windows at diametrically opposite locations, which are used for laser ignition and optical diagnostics simultaneously. All experiments were conducted at 10 bar chamber pressure and 373 K chamber temperature. Initial stage of combustion phenomena was visualized by employing Shadowgraphy technique using a high speed CMOS camera. Flame kernel development of the combustible fuel–air mixture was investigated under different relative air–fuel ratios (λ=1.2?1.7) and the images were interrogated for temporal propagation of flame front. Pressure-time history inside the combustion chamber was recorded and analyzed. This data is useful in characterizing the laser ignition of natural gas–air mixture and can be used in developing an appropriate laser ignition system for commercial use in SI engines.