Influence of viscoelasticity on drop deformation and orientation in shear flow: Part 1. Stationary states

The influence of matrix and droplet viscoelasticity on the steady deformation and orientation of a single droplet subjected to simple shear is investigated microscopically. Experimental data are obtained in the velocity–vorticity and velocity–velocity gradient plane. A constant viscosity Boger fluid is used, as well as a shear-thinning viscoelastic fluid. These materials are described by means of an Oldroyd-B, Giesekus, Ellis, or multi-mode Giesekus constitutive equation. The drop-to-matrix viscosity ratio is 1.5. The numerical simulations in 3D are performed with a volume-of-fluid algorithm and focus on capillary numbers 0.15 and 0.35. In the case of a viscoelastic matrix, viscoelastic stress fields, computed at varying Deborah numbers, show maxima slightly above the drop tip at the back and below the tip at the front. At both capillary numbers, the simulations with the Oldroyd-B constitutive equation predict the experimentally observed phenomena that matrix viscoelasticity significantly suppresses droplet deformation and promotes droplet orientation. These two effects saturate experimentally at high Deborah numbers. Experimentally, the high Deborah numbers are achieved by decreasing the droplet radius with other parameters unchanged. At the higher capillary and Deborah numbers, the use of the Giesekus model with a small amount of shear-thinning dampens the stationary state deformation slightly and increases the angle of orientation. Droplet viscoelasticity on the other hand hardly affects the steady droplet deformation and orientation, both experimentally and numerically, even at moderate to high capillary and Deborah numbers.     

Development and implementation of VOF-PROST for 3D viscoelastic liquid–liquid simulations

We implement a volume-of-fluid algorithm with a parabolic re-construction of the interface for the calculation of the surface tension force (VOF-PROST). This achieves higher accuracy for drop deformation simulations in comparison with existing VOF methods based on a piecewise linear interface re-construction. The algorithm is formulated for the Giesekus constitutive law. The evolution of a drop suspended in a second liquid and undergoing simple shear is simulated. Numerical results are first checked against two cases in the literature: the small deformation theory for second-order liquids, and an Oldroyd-B extensional flow simulation. We then address the experimental data of Guido et al. (2003) for a Newtonian drop in a viscoelastic matrix liquid. The data deviate from existing theories as the capillary number increases, and reasons for this are explored here with the Oldroyd-B and Giesekus models.     

Viscoelastic flow analysis using the software OpenFOAM and differential constitutive equations

Viscoelastic fluids are of great importance in many industrial sectors, such as in food and synthetic polymers industries. The rheological response of viscoelastic fluids is quite complex, including combination of viscous and elastic effects and non-linear phenomena. This work presents a numerical methodology based on the split-stress tensor approach and the concept of equilibrium stress tensor to treat high Weissenberg number problems using any differential constitutive equations. The proposed methodology was implemented in a new computational fluid dynamics (CFD) tool and consists of a viscoelastic fluid module included in the OpenFOAM, a flexible open source CFD package. Oldroyd-B/UCM, Giesekus, Phan-Thien–Tanner (PTT), Finitely Extensible Nonlinear Elastic (FENE-P and FENE-CR), and Pom–Pom based constitutive equations were implemented, in single and multimode forms. The proposed methodology was evaluated by comparing its predictions with experimental and numerical data from the literature for the analysis of a planar 4:1 contraction flow, showing to be stable and efficient.     

Two-dimensional study of drop deformation under simple shear for Oldroyd-B liquids

The effect of viscoelasticity on the deformation of a circular drop suspended in a second liquid in shear is investigated with direct numerical simulations. A numerical algorithm based on the volume-of-fluid method for interface tracking is implemented in two dimensions with the Oldroyd-B constitutive model for viscoelastic liquids. The code is verified against a normal mode analysis for the stability of two-layer flow in a channel; theoretical growth rates are reproduced for the interface height, velocity and stress components. Drop simulations are performed for drop and matrix liquids of different viscosities and elasticities. A new feature is found for the case of equal viscosity, when the matrix liquid is highly elastic and surface tension is low; hook-like structures form at the drop tips. This is due to the growth of first normal stress differences that occur slightly above the front tip and below the back tip as the matrix elasticity increases above a threshold value.     

Observability of viscoelastic fluids

We apply the observability rank condition to study the observability of various viscoelastic fluids under imposed shear or extensional flows. In this paper the observability means the ability of determining the viscoelastic stress from the time history of the observations of the first normal stress difference. We consider four viscoelastic models: the upper convected Maxwell (UCM) model, the Phan–Thien–Tanner (PTT) model, the Johnson–Segalman (JS) model and the Giesekus model. Our study reveals that all of the four models have observability for all stress components almost everywhere under shear flow whereas under extensional flow most of the models have no observability for the shear stress component. More specifically, for UCM and JS models under imposed shear flow, the observations of the first normal stress difference allow the reconstruction of all components of viscoelastic stress. For UCM and JS models under extensional flow, the two normal stress components can be determined from the measurements of the first normal stress difference; the shear stress component does not affect the evolution of the normal stress components and consequently it cannot be extracted from the observations. Under shear flow, the PTT and Giesekus models have observability almost everywhere. That is, all components of the viscoelastic stress can be determined from the observations when the vector formed by the components of viscoelastic stress does not lie on a certain surface. Under extensional flow, the PTT model has observability almost everywhere for normal stress components whereas the Giesekus model has observability almost everywhere for all stress components. We also run simulations using the unscented Kalman filter (UKF) to reconstruct the viscoelastic stress from observations without and with noises. The UKF yields accurate and robust estimates for the viscoelastic stress both in the absence and in the presence of observation noises.     

Selective withdrawal of polymer solutions: Computations

This paper reports numerical simulations of selective withdrawal of Newtonian and polymeric liquids, and complements the experimental study reported in the accompanying paper (Zhou and Feng [2]). We use finite elements to solve the Navier–Stokes and constitutive equations in the liquid on an adaptively refined unstructured grid, with an arbitrary Lagrangian–Eulerian scheme to track its free surface. The rheology of the viscoelastic liquids are modeled by the Oldroyd-B and Giesekus equations, and the physical and geometric parameters are matched with those in the experiments. The computed interfacial deformation is in general agreement with the experimental observations. In particular, the critical condition for interfacial rupture is predicted to quantitative accuracy. Furthermore, we combine the numerical and experimental data to explore the potential of selective withdrawal as an extensional rheometer. For Newtonian fluids, the measured steady elongational viscosity is within 47% of the actual value, apparently with better accuracy than other methods applicable to low-viscosity liquids. For polymer solutions, an estimated maximum error of 300% compares favorably with prior measurements.     

Operability windows in viscoelastic slot coating flows using a simplified viscoelastic-capillary model

The viscoelastic-capillary model to predict approximately coating windows for the stable operations of viscoelastic coating liquids is derived using a lubrication approximation in slot coating processes. Pressure distributions and velocity profiles for viscoelastic liquids based on the Oldroyd-B and Phan-Thien and Tanner (PTT) models are solved in the coating bead region considering the Couette-Poiseuille flow feature and the pressure jumps at upstream and downstream menisci. Practical operating limits for the uniform coating of rheologically different liquids that are free from leaking and bead break-up defects are constructed under various conditions, incorporating the position of the upstream meniscus as an important indicator while determining limits. The shift of the uniform operating range shows different patterns for the Oldroyd-B liquid with a constant shear viscosity and the PTT liquid with a shear-thinning nature in comparison with the Newtonian case. The windows predicted by the simplified model are corroborated with experimental observations for one Newtonian and two viscoelastic liquids.     

Numerical and experimental investigation of turbulent characteristics in a drag-reducing flow with surfactant additives

Cetyltrimethyl ammonium chloride (CTAC) surfactant additives, because of their long-life characteristics, can be used as promising drag-reducers in district heating and cooling systems. In the present study we performed both numerical and experimental tests for a 75 ppm CTAC surfactant drag-reducing channel flow. A two-component PIV system was used to measure the instantaneous streamwise and wall-normal velocity components. A Giesekus constitutive equation was adopted to model the extra stress due to the surfactant additives, with the constitutive parameters being determined by well-fitting apparent shear viscosities, as measured by an Advanced Rheometric Expansion System (ARES) rheometer. In the numerical study, we connected the realistic rheological properties with the drag-reduction rate. This is different from previous numerical studies in which the model parameters were set artificially. By performing consistent comparisons between numerical and experimental results, we have obtained an insight into the mechanism of the additive-induced drag-reduction phenomena.

Our simulation showed that the addition of surfactant additives introduces several changes in turbulent flow characteristics: (1) In the viscous sublayer, the mean velocity gradient becomes gentler due to the viscoelastic forces introduced by the additives. The buffer layer becomes expanded and the slope of the velocity profile in the logarithmic layer increases. (2) The locations where the streamwise velocity fluctuation and Reynolds shear stress attain their maximum value shifted from the wall region to the bulk flow region. (3) The root-mean-square velocity fluctuations in the wall-normal direction decrease for the drag-reducing flow. (4) The Reynolds shear stress decreases dramatically and the deficit of the Reynolds shear stress is mainly compensated by the viscoelastic shear stress. (5) The turbulent production becomes much smaller and its peak-value position moves toward the bulk flow region. All of these findings agree qualitatively with experimental measurements.

Regarding flow visualization, the violent streamwise vortices in the near wall region become dramatically suppressed, indicating that the additives weaken the ejection and sweeping motion, and thereby inhibit the generation of turbulence. The reduction in turbulence is accomplished by additive-introduced viscoelastic stress. Surfactant additives have dual effects on frictional drag: (1) introduce viscoelastic shear stress, which increases frictional drag; and (2) dampen the turbulent vortical structures, decrease the turbulent shear stress, and then decrease the frictional drag. Since the second effect is greater than the first one, drag-reduction occurs.     

Uniform flow of viscoelastic fluids past a confined falling cylinder

Uniform steady flow of viscoelastic fluids past a cylinder placed between two moving parallel plates is investigated numerically with a finite-volume method. This configuration is equivalent to the steady settling of a cylinder in a viscoelastic fluid, and here, a 50% blockage ratio is considered. Five constitutive models are employed (UCM, Oldroyd-B, FENE-CR, PTT and Giesekus) to assess the effect of rheological properties on the flow kinematics and wake patterns. Simulations were carried out under creeping flow conditions, using very fine meshes, especially in the wake of the cylinder where large normal stresses are observed at high Deborah numbers. Some of the results are compared with numerical data from the literature, mainly in terms of a drag coefficient, and significant discrepancies are found, especially for the constant-viscosity constitutive models. Accurate solutions could be obtained up to maximum Deborah numbers clearly in excess of those reported in the literature, especially with the PTT and FENE-CR models. The existence or not of a negative wake is identified for each set of model parameters.     

Droplet relaxation in blends with one viscoelastic component: bulk and confined conditions

Using a counter rotating parallel plate shear flow cell, the shape relaxation of deformed droplets in a quiescent matrix is studied microscopically. Both the effects of geometrical confinement and component viscoelasticity are systematically explored at viscosity ratios of 0.45 and 1.5. The flow conditions are varied from a rather low to a nearly critical Ca number. Under all conditions investigated, viscoelasticity of the droplet phase has no influence on shape relaxation, whereas matrix viscoelasticity and geometrical confinement result in a slower droplet retraction. Up to high confinement ratios, the relaxation curves for ellipsoidal droplets can be superposed onto a master curve. Confined droplets with a sigmoidal shape relax in two stages: the first consists of a shape change to an ellipsoid with a limited amount of retraction, and the second is the retraction of this ellipsoid. The latter stage can be described by means of one single relaxation time that can be obtained from the relaxation of initially ellipsoidal droplets. The experimental results are compared to the predictions of a recently published phenomenological model for droplet dynamics in confined systems with viscoelastic components (Minale et al., Langmuir 26:126–132, 2010). However, whereas the model predicts additive effects of geometrical confinement and component viscoelasticity, the experimental data reveal more complex interactions.     

Viscoelastic effects in double‐pipe single‐pass counterflow heat exchangers

The conducto‐convective heat loss from a viscoelastic liquid, in the core of a double‐pipe heat exchanger arrangement, to a cooler Newtonian fluid flowing in the outer annulus is investigated with direct numerical simulations. A numerical algorithm based on the finite difference method is implemented in time and space with the Giesekus constitutive model for the viscoelastic liquids. The flow of both the annulus and core‐fluids is considered to be Poiseuille flow, driven by respective pressure gradients. In general, the results show that a viscoelastic core‐fluid leads to slightly lower (albeit comparable) attainable temperatures in the core‐fluid stream as compared with a corresponding Newtonian fluid. Copyright © 2008 John Wiley & Sons, Ltd.     

Dynamics of viscoelastic liquid filaments: Low capillary number flows

Many applications of viscoelastic free surface flows requiring formation of drops from small nozzles, e.g., ink-jet printing, micro-arraying, and atomization, involve predominantly extensional deformations of liquid filaments. The capillary number, which represents the ratio of viscous to surface tension forces, is small in such processes when drops of water-like liquids are formed. The dynamics of extensional deformations of viscoelastic liquids that are weakly strain hardening, i.e., liquids for which the growth in the extensional viscosity is small and bounded, are here modeled by the Giesekus, FENE-P, and FENE-CR constitutive relations and studied at low capillary numbers using full 2D numerical computations. A new computational algorithm using the general conformation tensor based constitutive equation [M. Pasquali, L.E. Scriven, Theoretical modeling of microstructured liquids: a simple thermodynamic approach, J. Non-Newtonian Fluid Mech. 120 (2004) 101–135] to compute the time dependent viscoelastic free surface flows is presented. DEVSS-TG/SUPG mixed finite element method [M. Pasquali, L.E. Scriven, Free surface flows of polymer solutions with models based on conformation tensor, J. Non-Newtonian Fluid Mech. 108 (2002) 363–409] is used for the spatial discretization and a fully implicit second-order predictor–corrector scheme is used for the time integration. Inertia, capillarity, and viscoelasticity are incorporated in the computations and the free surface shapes are computed along with all the other field variables in a fully coupled way. Among the three models, Giesekus filaments show the most drastic thinning in the low capillary number regime. The dependence of the transient Trouton ratio on the capillary number in the Giesekus model is demonstrated. The elastic unloading near the end plates is investigated using both kinematic [M. Yao, G.H. McKinley, B. Debbaut, Extensional deformation, stress relaxation and necking failure of viscoelastic filaments, J. Non-Newtonian Fluid Mech. 79 (1998) 469–501] and energy analyses. The magnitude of elastic unloading, which increases with growing elasticity, is shown to be the largest for Giesekus filaments, thereby suggesting that necking and elastic unloading are related.     

Numerical simulation of delayed die swell

In a recent paper, Joseph et al. showed that, for a number of viscoelastic fluids, one can observe the phenomenon of delayed die swell beyond a critical extrusion velocity, or beyond a critical value of the viscoelastic Mach number. Giesekus had also observed that delayed die swell is a critical phenomenon.In the present paper, we find a set of material and flow parameters under which it is possible to simulate delayed die swell. For the viscoelastic flow calculation, we use the finite element algorithm with sub-elements for the stresses and streamline upwinding in the discretized constitutive equations. For the free surface, we use an implicit technique which allows us to implement Newton's method for solving the non-linear system of equations. The fluid is Oldroyd-B which, in the present problem, is a singular perturbation of the Maxwell fluid. The results show very little sensitivity to the size of the retardation time. We also show delayed die swell for a Giesekus fluid.This paper is dedicated to Professor Hanswalter Giesekus on the occasion of his retirement as Editor of Rheologica Acta.     

Highly elastic solutions for Oldroyd-B and Phan-Thien/Tanner fluids with a finite volume/element method: planar contraction flows

A hybrid finite volume/element method is analysed through the computation of creeping flows of viscoelastic fluids in plane 4:1 sharp and rounded-corner contraction geometries. Simulations are presented for three models: a constant viscosity Oldroyd-B fluid, and Phan-Thien/Tanner (PTT) shear thinning fluids of exponential and linear approximation form. A Taylor–Galerkin/pressure-correction scheme is implemented as the base time-stepping framework. The momentum equations are solved by a finite element method, whilst the constitutive equations are solved by a finite volume approach. Mesh convergence is analysed via refinement around the contraction to capture boundary layers and flow structure. Pressure drop is shown to increase with flow rate for a fixed fluid. For the Oldroyd-B model, singular behaviour is reported in the main stress component as one approaches the corner in the rounded, as with the sharp geometry. Velocity components display an asymptotic trend with a positive slope. Higher values of Weissenberg numbers (We) are reached with these finite volume schemes compared to their finite element counterparts, attributing this to superior accuracy properties.     

Short Communication Finite Element Analysis of Visco-elastic Flow Under High Shear Rate Using the GSMAC-method

In the present work, we carry out a finite element analysis of visco-elastic flows for the multi-mode Giesekus model at high shear rales flow. We have already proposed a new numerical scheme suitable for the analysis of visco-elastic fluids in the previous paper. It is mainly composed of two parts: the MUSCL (Monotone Upstream-centered Scheme for Conservation Law)-TVD (Total Variation Diminishing) for the numerical analysis of the constitutive equation and the GSMAC (Generalized Simplified Maker and Cell)-FEM (Finite Element Method) for the momentum equation. We apply the new scheme for the flows through the contraction plane for the multi-mode Giesekus model that considers eight relaxation modes. It shows suitable matching with experimental data at low shear rates, and we confirm that the results are stable at high shear rates.     

Finite element method for viscoelastic flows based on the discrete adaptive viscoelastic stress splitting and the discontinuous Galerkin method: DAVSS-G/DG

Accurate and robust finite element methods for computing flows with differential constitutive equations require approximation methods that numerically preserve the ellipticity of the saddle point problem formed by the momentum and continuity equations and give numerically stable and accurate solutions to the hyperbolic constitutive equation. We present a new finite element formulation based on the synthesis of three ideas: the discrete adaptive splitting method for preserving the ellipticity of the momentum/continuity pair (the DAVSS formulation), independent interpolation of the components of the velocity gradient tensor (DAVSS-G), and application of the discontinuous Galerkin (DG) method for solving the constitutive equation. We call the method DAVSS-G/DG. The DAVSS-G/DG method is compared with several other methods for flow past a cylinder in a channel with the Oldroyd-B and Giesekus constitutive models. Results using the Streamline Upwind Petrov–Galerkin method (SUPG) show that introducing the adaptive splitting increases considerably the range of Deborah number (De) for convergence of the calculations over the well established EVSS-G formulation. When both formulations converge, the DAVSS-G and DEVSS-G methods give comparable results. Introducing the DG method for solution of the constitutive equation extends further the region of convergence without sacrificing accuracy. Calculations with the Oldroyd-B model are only limited by approximation of the almost singular gradients of the axial normal stress that develop near the rear stagnation point on the cylinder. These gradients are reduced in calculations with the Giesekus model. Calculations using the Giesekus model with the DAVSS-G/DG method can be continued to extremely large De and converge with mesh refinement.     

Squeezing a viscoelastic fluid from a cone

The paper reports an exact kinematics for the squeezing flow from a cone of a general viscoelastic fluid. To obtain numerical values for the stresses, a network model that allows stress overshoot and shear-thinning in the start-up of a shear flow is adopted. Both these features are important in this flow. For the special case of an Oldroyd-B fluid it is shown that there is a limiting Weissenberg number above which at least one component of the stresses increases unboundedly with time.     

Practical comparison of differential viscoelastic constitutive equations in finite element analysis of planar 4:1 contraction flow

Finite element modeling of planar 4:1 contraction flow (isothermal incompressible and creeping) around a sharp entrance corner is performed for favored differential constitutive equations such as the Maxwell, Leonov, Giesekus, FENE-P, Larson, White-Metzner models and the Phan Thien-Tanner model of exponential and linear types. We have implemented the discrete elastic viscous stress splitting and streamline upwinding algorithms in the basic computational scheme in order to augment stability at high flow rate. For each constitutive model, we have obtained the upper limit of the Deborah number under which numerical convergence is guaranteed. All the computational results are analyzed according to consequences of mathematical analyses for constitutive equations from the viewpoint of stability. It is verified that in general the constitutive equations proven globally stable yield convergent numerical solutions for higher Deborah number flows. Therefore one can get solutions for relatively high Deborah number flows when the Leonov, the Phan Thien-Tanner, or the Giesekus constitutive equation is employed as the viscoelastic field equation. The close relationship of numerical convergence with mathematical stability of the model equations is also clearly demonstrated.     

Comparison of a quasi-Newtonian fluid with a viscoelastic fluid in planar contraction flow

The flow of a 5.0 wt.% solution of polyisobutylene in tetradecane through a planar 4 : 1 contraction exhibiting a shear thinning viscosity is simulated using the flow-type sensitive quasi-Newtonian fluid model. The shear viscosity is fitted by the Giesekus model, which, with the chosen parameters, leads to an extension thickening elongational viscosity. The stress and velocity fields of the numerical simulations are compared with the experimental results of Quinzani et al. [J. Non-Newtonian Fluid Mech. 52 (1994) 1–36] and the numerical results of the viscoelastic simulation using the Giesekus model of Azaiez et al. [J. Non-Newtonian Fluid Mech. 62 (1996) 253–277]. It can be shown that the quasi-Newtonian fluid qualitatively predicts the essential features of the flow in the vicinity of the contraction.