A Highly Active Iron‐Based Catalyst System for the AGET ATRP of Styrene

The atom transfer radical polymerization of styrene using activators generated by electron transfer (AGET ATRP) has been carried out in bulk in a limited amount of air at 110 °C, using 1,3,5‐(2′‐bromo‐2′‐methylpropionato)benzene (BMPB) as an initiator and FeCl₃ · 6H₂O/tris(3,6‐dioxaheptyl) amine (TDA‐1)/ascorbic acid (VC) as a novel Fe^III‐mediated catalyst system. The results of the polymerizations demonstrate the features of ‘living’/controlled free‐radical polymerization, such as the number‐average molecular weights being close to their corresponding theoretical values and increasing linearly with monomer conversion, and narrow molecular weight distributions ( = 1.18–1.26). The end functionality of the obtained polymers was confirmed by ¹H and ¹³C NMR spectra as well as a chain‐extension reaction.

     

Iron‐mediated AGET ATRP of MMA with sulfosalicylic acid as a ligand

Iron‐mediated atom transfer radical polymerizations with activators generated by electron transfer of methyl methacrylate in N,N‐dimethylformamide solution in the presence and absence of a limited amount of air, using FeCl₃·6H₂O as the catalyst, ethyl 2‐bromoisobutyrate (EBiB) as the initiator, vitamin C as the reducing agent, and a commercially available organic acid, sulfosalicylic acid (SSA), as the ligand were investigated. Addition of SSA as the ligand could enhance the polymerization rate, and produce poly(methyl methacrylate) with controllable molecular weights and narrow molecular weight distributions (M_w/M_n = 1.30–1.50). The effect of [FeCl₃·6H₂O]₀/[SSA]₀ on the polymerization was studied by cyclic voltammetry characterization. Chain extension was performed to confirm the “living”/controlled nature of the polymerization system. © 2012 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem, 2013     

Iron‐mediated AGET ATRP of methyl methacrylate using metal wire as reducing agent

Methyl methacrylate (MMA) were successfully polymerized by atom transfer radical polymerization with activator generated by electron transfer (AGET ATRP) using copper or iron wire as the reducing agent at 90°C. Well‐controlled polymerizations were demonstrated using an oxidatively stable iron(III) chloride hexahydrate (FeCl₃·6H₂O) as the catalyst, ethyl 2‐bromoisobutyrate (EBiB) as the initiator, and tetrabutylammonium bromide (TBABr) or triphenylphosphine as the ligand. The polymerization rate was fast and affected by the amount of catalyst and type of reducing agents. For example, the polymerization rate of bulk AGET ATRP with a molar ratio of [MMA]₀/[EBiB]₀/[FeCl₃·6H₂O]₀/[TBABr]₀ = 500/1/0.5/1 using iron wire (the conversion reaches up to 82.2% after 80 min) as the reducing agent was faster than that using copper wire (the conversion reaches up to 86.1% after 3 h). At the same time, the experimental M_n values of the obtained poly(methyl methacrylate) were consistent with the corresponding theoretical ones, and the M_w/M_n values were narrow (～1.3), showing the typical features of “living”/controlled radical polymerization. © 2012 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem, 2012     

Facile Iron‐Mediated AGET ATRP for Water‐Soluble Poly(ethylene glycol) Monomethyl Ether Methacrylate in Water

An environmentally friendly iron catalyst system was successfully developed in water for the AGET ATRP (activator generated by electron transfer for atom transfer radical polymerization) of water‐soluble monomer poly(ethylene glycol) monomethyl ether methacrylate (PEGMA) for the first time. A kinetic study indicated that the polymerization was a living/controlled process in which molecular weight increased linearly with monomer conversion. A lower molecular weight distribution ( / < 1.5) was maintained. The nontoxic and biocompatible characteristics of the iron catalyst facilitate its mediated polymerization to be used in the preparation of functional polymer materials for biomedical use.     

Iron(III)‐mediated AGET ATRP of styrene using tris(3,6‐dioxaheptyl)amine as a ligand

A commercially available tris(3,6‐dioxaheptyl)amine (TDA‐1) was used as a novel ligand for activator generated by electron transfer atom transfer radical polymerization (AGET ATRP) of styrene in bulk or solution mediated by iron(III) catalyst in the presence of a limited amount of air. FeCl₃ · 6H₂O and (1‐bromoethyl)benzene (PEBr) were used as the catalyst and initiator, respectively; and environmentally benign ascorbic acid (VC) was used as the reducing agent. The polymerizations show the features of “living”/controlled free‐radical polymerizations and well‐defined polystyrenes with molecular weight M_n = 2400–36,500 g/mol and narrow polydispersity (M_w/M_n = 1.11–1.29) were obtained. The “living” feature of the obtained polymer was further confirmed by a chain‐extension experiment. © 2009 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 47: 2002–2008, 2009     

Air‐tolerantly surface‐initiated AGET ATRP mediated by iron catalyst from silica nanoparticles

Well‐defined polymer‐nanoparticle hybrids were prepared by a newly reported method: atom transfer radical polymerization using activators generated by electron transfer (AGET ATRP) mediated by iron catalyst. The kinetics of the surface‐initiated AGET ATRP of methyl methacrylate from the silica nanoparticles, which was mediated by FeCl₃/triphenylphosphine as a catalyst complex, ascorbic acid as a reducing agent, N,N‐dimethylformamide as the solvent in the presence of a “sacrificial” (free) initiator, was studied. Both the free and grafted polymers were grown in a control manner. The chemical composition of the nanocomposites was characterized by Fourier transform infrared spectroscopy, X‐ray photoelectron spectroscopy, and ¹H nuclear magnetic resonance spectroscopy. Thermogravimetric analysis was used to estimate the content of the grafted organic compound, and transmission electron micrographs was used to observe the core‐shell structure of the hybrid nanoparticles. © 2010 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 48: 2006–2015, 2010     

Triphenylphosphine as reducing agent for copper(II)-catalyzed AGET ATRP

Triphenylphosphine(TPP) was used as reducing agent to continuously generate the Cu(I) activator in copper(II)-catalyzed activators generated by electron transfer atom transfer radical polymerization(AGET ATRP). For example, the polymers prepared with a molar ratio of [MMA]0/[EBi B]0/[Cu Cl2]0/[PMDETA]0/[TPP]0 = 500/1/0.1/0.5/0.5 had controlled molecular weights and low molecular weight distribution(Mw/Mn) values(~1.2). TPP as a commercial reducing agent provides a convenient copper-catalyzed AGET ATRP procedure for the preparation of well-defined polymers.     

Iron-mediated AGET ATRP of styrene and methyl methacrylate using ascorbic acid sodium salt as reducing agent

Atom transfer radical polymerization of styrene(St) and methyl methacrylate(MMA) in bulk and in different solvents using activators generated by electron transfer(AGET ATRP) were investigated in the presence of a limited amount of air using FeCl3·6H2O as the catalyst, ascorbic acid sodium salt(AsAc-Na) as the reducing agent, and a cheap and commercially available tetrabutylammonium bromide(TBABr) as the ligand. It was found that polymerization in THF resulted in shorter induction period than that in bulk and in toluene for AGET ATRP of St, while referring to AGET ATRP of MMA, polymerization in THF showed three advantages compared with that in bulk and toluene: 1) shortening the induction period, 2) enhancing the polymerization rate and 3) having better controllability. The living features of the obtained polymers were verified by chain end analysis and chain-extension experiments.     

AGET ATRP of methyl methacrylate with poly(ethylene glycol) (PEG) as solvent and TMEDA as both ligand and reducing agent

Activator generated by electron transfer atom transfer radical polymerization of methyl methacrylate (MMA) in inexpensive, non-toxic poly(ethylene glycol) (PEG), with air-stable Cu(II)X₂(X = Br, Cl) as the catalyst and N,N,N′,N′-tetramethylethylenediamine (TMEDA) as both ligand and reducing agent was investigated. The polymerizations in PEG proceeded in a well-controlled manner as evidenced by kinetic studies and chain extension results. The polydispersity of the polymer obtained was quite narrow, with a weight-average molecular weight/number-average molecular weight ratio of less than 1.2. Effects of the TMEDA content and the catalysts on polymerization were also investigated, respectively.     

Basic ionic liquid/FeCl3·6H2O as an efficient catalyst for AGET ATRP of methyl methacrylate

A basic ionic liquid, 1‐butyl‐3‐methyl imidazolium hydroxide ([Bmim]OH), was synthesized and used as the additives in an iron‐mediated atom transfer radical polymerization with activators generated by electron transfer (AGET ATRP) of methyl methacrylate in bulk and solution, using FeCl₃ · 6H₂O as the catalyst, ethyl 2‐bromoisobutyrate as the initiator, vitamin C (Vc) as the reducing agent, and tetrabutylammonium bromide or tetra‐n‐butylphosphonium bromide as the ligand. Catalytic amount of [Bmim]OH could enhance the polymerization rate and produce poly(methyl methacrylate) with controllable molecular weights and narrow molecular weight distributions (M_w/M_n = 1.3–1.4). The nature of controlled/“living” free radical polymerization in the presence of basic ionic liquid was further confirmed by chain‐extension experiments. © 2012 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem, 2012     

Preparation of nanoparticles of double‐hydrophilic PEO‐PHEMA block copolymers by AGET ATRP in inverse miniemulsion

Atom transfer radical polymerization with activators generated by electron transfer initiating/catalytic system (AGET ATRP) of 2‐hydroxyethyl methacrylate (HEMA) was carried out in inverse miniemulsion. Water‐soluble ascorbic acid as a reducing agent and mono‐ and difunctional poly(ethylene oxide)‐based bromoisobutyrate (PEO‐Br) as a macroinitiator were used in the presence of CuBr₂/tris[(2‐pyridyl)methyl]amine (TPMA) and CuCl₂/TPMA complexes. The use of poly(ethylene‐co‐butylene)‐block‐poly(ethylene oxide) as a polymer surfactant resulted in the formation of stable HEMA cyclohexane inverse dispersion and PHEMA colloidal particles. All polymerizations were well‐controlled, allowing for the preparation of well‐defined PEO‐PHEMA and PHEMA‐PEO‐PHEMA block copolymers with relatively high molecular weight (DP > 200) and narrow molecular weight distribution (M_w/M_n < 1.3). These block copolymers self‐assembled to form micellar nanoparticles being 10–20 nm in diameter with uniform size distribution, and aggregation number of ～10 confirmed by atomic force microscopy and transmission electron microscopy. © 2007 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 45: 4764–4772, 2007     

Alumina additives for fast iron‐mediated AGET ATRP of MMA using onium salt as ligand

Three kinds of alumina (acidic, neutral, and basic Al₂O₃) were effective as additives for the control and rate enhancement of iron‐mediated AGET (activators generated by electron transfer) ATRP (atom transfer radical polymerization) of methyl methacrylate (MMA) in the presence of limited amount of air, using FeCl₃·6H₂O as the catalyst, tetrabutylammonium bromide or tetra‐n‐butylphosphonium bromide as the ligand, ethyl 2‐bromoisobutyrate as the initiator, and ascorbic acid as the reducing agent. The conversion could be up to 83.9% in the case of basic Al₂O₃ and 75.3% with neutral Al₂O₃ only in 13 h, respectively, whereas no polymer could be obtained even in 50 h without additives. The polymers obtained with neutral and basic Al₂O₃ had controlled molecular weights and low M_w/M_n values (～1.2). Tacticities of the as‐prepared PMMA in the presence of these three kinds of Al₂O₃ were consistent with that obtained from conventional free‐radical polymerization of MMA. © 2011 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem, 2011     

Experimental Design and Statistical Analysis of AGET ATRP of MMA in Emulsion Polymer Reactor

This study investigates atom transfer radical polymerization (ATRP) of methyl methacrylate (MMA) using activators generated by electron transfer (AGET) as the initiation technique in an emulsion well‐mixed 2L stirred tank reactor. The performance of the AGET ATRP of MMA is analyzed for five key independent variables, namely temperature, catalyst complex (CuBr2/dNbpy), initiator (EBiB), reducing agent (ascorbic acid), and surfactant (Brij 98). The reaction is carried out based on a two‐step polymerization procedure. A resolution 5 fractional factorial design technique is employed to assess the influence of the five independent variables on the monomer conversion, polymer average molecular weights, and polydispersity index (PDI). An input–output model is constructed from the data of 21 designed experimental tests. A statistical analysis of the results shows that the temperature is the most influential variable for the three output process responses. The initiator strongly affects the poly(methyl methacrylate) (PMMA) molecular weights. It is the least important key variable affecting MMA conversion and PDI, and the surfactant is the least one affecting PMMA Mn. On assessing the independent interactions effect, the interactions of temperature‐surfactant on conversion, and temperature‐initiator for PMMA M_n are considered. Process simulation in 3D mapping has demonstrated that model predictions agree well with experimental data.     

AGET ATRP of acrylonitrile using 1,1,4,7,10,10‐hexamethyltriethylenetetramine as both ligand and reducing agent

Atom transfer radical polymerization using activators generated by electron transfer (AGET ATRP) of acrylonitrile (AN) initiated by ethyl 2‐bromoisobutyrate was approached for the first time using 1,1,4,7,10,10‐hexamethyltriethylenetetramine (HMTETA) and 1,1,4,7,7‐pentamethyldiethylenetriamine (PMDETA) as both ligand and reducing agent. AGET ATRP of AN with HMTETA as both ligand and reducing agent was better controlled than with PMDETA as both ligand and reducing agent under the same experimental conditions. With an increase content of HMTETA, the polymerization provided an accelerated reaction rate and a broader polymer molecular weight distribution. The rate of polymerization with DMF as solvent was faster than with acetonitrile, cyclohexanone, toluene, and xylene as solvents. The polymerization apparent activation energy was calculated to be 45.7 kJ mol^?1. The end functionality of polyacrylonitrile (PAN) was confirmed by ¹H NMR spectroscopy. The living feature of PAN was verified by chain extensions of PAN with methyl methacrylate and AN. © 2009 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 48: 128–133, 2010     

AGET ATRP of water‐soluble PEGMA: Fast living radical polymerization mediated by iron catalyst

In this work, living radical polymerizations of a water‐soluble monomer poly(ethylene glycol) monomethyl ether methacylate (PEGMA) in bulk with low‐toxic iron catalyst system, including iron chloride hexahydrate and triphenylphosphine, were carried out successfully. Effect of reaction temperature and catalyst concentration on the polymerization of PEGMA was investigated. The polymerization kinetics showed the features of “living”/controlled radical polymerization. For example, M_n,GPC values of the resultant polymers increased linearly with monomer conversion. A faster polymerization of PEGMA could be obtained in the presence of a reducing agent Fe(0) wire or ascorbic acid. In the case of Fe(0) wire as the reducing agent, a monomer conversion of 80% was obtained in 80 min of reaction time at 90 °C, yielding a water‐soluble poly(PEGMA) with M_n = 65,500 g mol^?1 and M_w/M_n = 1.39. The features of “living”/controlled radical polymerization of PEGMA were verified by analysis of chain‐end and chain‐extension experiments. © 2012 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem, 2012     

Phosphorus ligands for iron(III)‐mediated ATRP of styrene via generation of activators by monomer addition

Styrene polymerization via generation of activators by monomer addition (GAMA) for atom transfer radical polymerization (ATRP) has been examined extensively with bulk FeX₃ and FeX₂ at 110 °C in conjunction with various phosphorus‐bearing ligands. It was found that GAMA possesses advantages over normal ATRP. Most importantly, narrower polydispersity index (PDI) values were observed from the styrene polymerizations with Fe(III) over those with Fe(II). Every instance of 2‐(diphenylphosphino)‐N,N′‐dimethyl‐[1,1′‐biphenyl]‐2‐amine and 2‐(diphenylphosphino) pyridine with the Fe(III) system were controlled excellently without addition of any radical initiator or reducing agent additives. Initiator type was found to exert a significant factor to influence on the controllability of polymerization. The initiation of 1‐phenylethyl chloride and methyl‐2‐chloropropionate gave rise to formation of polymers with narrow PDI (1.05–1.20), whereas those from 1‐phenylethyl bromide increased to 1.35. The GAMA of bulk styrene exhibited the best performance in terms of both rate and controllability compared with toluene and anisole. Both formation of block copolymer from the macroinitiator and efficient perturbation of polymerization with 2,2,6,6‐tetramethylpiperidine 1‐oxyl provided firm evidence to support the living and radical characteristics for the GAMA of styrene. © 2009 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 48: 144–151, 2010     

Rate‐enhanced ATRP in the presence of catalytic amounts of base: An example of iron‐mediated AGET ATRP of MMA

The catalytic amount of inorganic bases (i.e., NaOH, Na₃PO₄, NaHCO₃, and Na₂CO₃) and organic bases such as pyridine and triethylamine was used as the additives in an iron‐mediated atom transfer radical polymerization with activators generated by electron transfer (AGET ATRP) of a polar monomer methyl methacrylate (MMA) using FeCl₃·6H₂O as the catalyst, ethyl 2‐bromoisobutyrate (EBiB) as the initiator, ascorbic acid (AsAc) as the reducing agent, and tetrabutylammonium bromide (TBABr) as the ligand. All these bases can result in dual enhancement of polymerization rate and controllability over molecular weight while keeping low M_w/M_n values (<1.3) for the resultant polymers. For example, the polymerization rate of AGET ATRP with a molar ratio of [MMA]₀/[EBiB]₀/[FeCl₃·6H₂O]₀/[TBABr]₀/[AsAc]₀/[NaOH]₀ = 500/1/1/2/2/1.5 using NaOH as the additives was more than two times of that without NaOH. The nature of “living”/controlled free radical polymerization in the presence of base was confirmed by chain‐extension experiments. © 2011 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem, 2011     

Synthesis,characterization, and rheological properties of multiarm stars with poly(glycidol) core and poly(methyl methacrylate) arms by AGET ATRP

Well‐defined multiarm star block copolymers poly(glycidol)‐b‐poly(methyl methacrylate) (PGOHBr‐b‐PMMA_x) with an average number of PMMA arms of 85, 55, and 45 have been prepared. The core‐first approach has been selected as the methodology using atom transfer radical polymerization (ATRP) of MMA from an activated hyperbranched poly(glycidol) as the core. These activated hyperbranched macroinitiators were prepared by esterification of hyperbranched poly(glycidol) (PGOH) with 2‐bromoisobutyryl bromide. The effect of monomer/initiator ratio, catalyst concentration, time, temperature, and solvent on the growing of the arms has been studied in detail in order to optimize the process and to diminish the radical‐radical coupling. The final products and intermediates were characterized by means of size exclusion chromatography (SEC), nuclear magnetic resonance (NMR) and Fourier transform‐infrared (FTIR) spectroscopy. The length of PMMA arms was determined by SEC after cleavage of ester bond linked to PGOH core. Glass transition temperature (T_g), thermal stability and rheological properties of the multiarm star copolymers were also studied. Finally, tapping mode atomic force microscopy (TMAFM) allowed the clear visualization of nano‐sized particles (80–200 nm) corresponding to individual star molecules. © 2011 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem, 2011     

Iron halide mediated atom transfer radical polymerization of methyl methacrylate with N‐alkyl‐2‐pyridylmethanimine as the ligand

The controlled atom transfer radical polymerization (ATRP) of methyl methacrylate (MMA) catalyzed by iron halide/N‐(n‐hexyl)‐2‐pyridylmethanimine (NHPMI) is described. The ethyl 2‐bromoisobutyrate (EBIB)‐initiated ATRP with [MMA]₀/[EBIB]₀/[iron halide]₀/[NHPMI]₀ = 150/1/1/2 was better controlled in 2‐butanone than in p‐xylene at 90 °C. Initially added iron(III) halide improved the controllability of the reactions in terms of molecular weight control. The p‐toluenesulfonyl chloride (TsC1)‐initiated ATRP were uncontrolled with [MMA]₀/[TsC1]₀/[iron halide]₀/[NHPMI]₀ = 150/1/1/2 in 2‐butanone at 90 °C. In contrast to the EBIB‐initiated system, the initially added iron(III) halide greatly decreased the controllability of the TsC1‐initiated ATRP. The ration of iron halide to NHPMI significantly influenced the controllability of both EBIB and TsC1‐initiated ATRP systems. The ATRP with [MMA]₀/[initiator]₀/[iron halide]₀/[NHPMI]₀ = 150/1//1/2 provided polymers with PDIs ≥ 1.57, whereas those with [iron halide]₀/[NHPMI]₀ = 1 resulted in polymers with PDIs as low as 1.35. Moreover, polymers with PDIs of approximately 1.25 were obtained after their precipitation from acidified methanol. The high functionality of the halide end group in the obtained polymer was confirmed by both ¹H NMR and a chain‐extenstion reaction. Cyclic voltammetry was utilized to explain the differing catalytic behaviors of the in situ‐formed complexes by iron halide and NHPMI with different molar ratios. © 2004 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 42: 4882–4894, 2004     

AGET ATRP in the Presence of Air in Miniemulsion and in Bulk

Summary: The recently developed initiation system, activators generated by electron transfer (AGET), is used in atom transfer radical polymerization (ATRP) in the presence of a limited amount of air. Ascorbic acid and tin(II ) 2‐ethylhexanoate are used as reducing agents in miniemulsion and bulk, respectively. An excess of reducing agent consumes the oxygen present in the system and, therefore, provides a deoxygenated environment for ATRP. ATRP of butyl acrylate is successfully carried out in miniemulsion and in the presence of air. During polymerization the radical concentration remains constant. The polymerization reaches over 60% monomer conversion after 6 h, which results in polymers with a predetermined molecular weight = 14 000 g · mol⁻¹ and a low polydispersity ( = 1.23). AGET ATRP of styrene is also successful in bulk in the presence of air, as evidenced by linear semi‐logarithmic kinetics, which leads to polystyrene with an of 13 400 g · mol⁻¹ and a low polydispersity index ( = 1.14).

Appearance of miniemulsion before and after the reducing agent ascorbic acid was added (left); and GPC traces representing molecular weights during the AGET ATRP of BA in miniemulsion in the presence of air (right).