Dual templating synthesis of hierarchical porous silica materials with three orders of length scale

Three-dimensionally interconnected, highly porous silica materials with ordering on three different scales, that is, macropores (10-30 μm), interconnecting windows (3-5 μm), and nanoporous walls (～80 nm), are prepared via a dual-templating approach.     

Microwave synthesis of nanoporous materials.

Studies in the last decade suggest that microwave energy may have a unique ability to influence chemical processes. These include chemical and materials syntheses as well as separations. Specifically, recent studies have documented a significantly reduced time for fabricating zeolites, mixed oxide and mesoporous molecular sieves by employing microwave energy. In many cases, microwave syntheses have proven to synthesize new nanoporous structures. By reducing the times by over an order of magnitude, continuous production would be possible to replace batch synthesis. This lowering of the cost would make more nanoporous materials readily available for many chemical, environmental, and biological applications. Further, microwave syntheses have often proven to create more uniform (defect-free) products than from conventional hydrothermal synthesis. However, the mechanism and engineering for the enhanced rates of syntheses are unknown. We review the many studies that have demonstrated the enhanced syntheses of nanoporous oxides and analyze the proposals to explain differences in microwave reactions. Finally, the microwave reactor engineering is discussed, as it explains the discrepancies between many microwave studies.     

Well-organized zeolite nanocrystal aggregates with interconnected hierarchically micro-meso-macropore systems showing enhanced catalytic performance

Preparation and characterization of well-organized zeolitic nanocrystal aggregates with an interconnected hierarchically micro-meso-macro porous system are described. Amorphous nanoparticles in bimodal aluminosilicates were directly transformed into highly crystalline nanosized zeolites, as well as acting as scaffold template. All pores on three length scales incorporated in one solid body are interconnected with each other. These zeolitic nanocrystal aggregates with hierarchically micro-meso-macroporous structure were thoroughly characterized. TEM images and (29)Si NMR spectra showed that the amorphous phase of the initial material had been completely replaced by nanocrystals to give a micro-meso-macroporous crystalline zeolitic structure. Catalytic testing demonstrated their superiority due to the highly active sites and the presence of interconnected micro-meso-macroporosity in the cracking of bulky 1,3,5-triisopropylbenzene (TIPB) compared to traditional zeolite catalysts. This synthesis strategy was extended to prepare various zeolitic nanocrystal aggregates (ZSM-5, Beta, TS-1, etc.) with well-organized hierarchical micro-meso-macroporous structures.     

Self-assembly of alkyl-substituted cubic siloxane cages into ordered hybrid materials

Siloxane-organic hybrids with well-ordered mesostructures were synthesized through the self-assembly of novel amphiphilic molecules that consist of cubic siloxane heads and hydrophobic alkyl tails. The monoalkyl precursors functionalized with ethoxy groups (C(n)H(2n+1)Si(8)O(12)(OEt)(7), 1 Cn, n=16, 18, and 20) were hydrolyzed under acidic conditions with the retention of the siloxane cages, leading to the formation of two-dimensional hexagonal phases by evaporation-induced self-assembly processes. Analysis of the solid-state (29)Si MAS NMR spectra of these hybrid mesostructures confirmed that the cubic siloxane units were cross-linked to form siloxane networks. Calcination of these hybrids gave mesoporous silica, the pore diameter of which varied depending on the alkyl-chain length. We also found that the precursors that had two alkyl chains formed lamellar phases, thus confirming that the number of alkyl chains per cage had a strong influence on the mesostructures. These results expand the design possibility of novel nanohybrid and nanoporous materials through the self-assembly of well-defined oligosiloxane-based precursors.     

Design and synthesis of hierarchical materials from ordered zeolitic building units

The crystallization of colloidal silicalite-1 from clear solution is one of the best understood zeolite formation processes. Colloidal silicalite-1 formation involves a self-assembly process in which nanoslabs and nanotablets with a silicalite-1 type connectivity are formed at intermediate stages. During the assembly process, with strongly anisometric particles present, regions appear with orientational correlations, as evidenced with measurements of dynamic light scattering, viscosity, and rotation of polarized light. The presence of such regions rationalizes the unexpected differences between the crystallization kinetics under microgravity and on earth. The discovery of the locally oriented regions sheds new light on currently poorly understood hydrodynamic effects on the zeolite formation processes, such as the influence of stirring on the phases obtained and the subsequent kinetics. Addition of surfactants or polymers modifies the ordering of the zeolitic building units in the correlated regions, and new types of hierarchical materials named zeogrids and zeotiles can be obtained.     

High-temperature synthesis of stable ordered mesoporous silica materials by using fluorocarbon-hydrocarbon surfactant mixtures

Highly ordered hexagonal mesoporous silica materials (JLU-20) with uniform pore sizes have been successfully synthesized at high temperature (150-220 degrees C) by using fluorocarbon-hydrocarbon surfactant mixtures. The fluorocarbon-hydrocarbon surfactant mixtures combine the advantages of both stable fluorocarbon surfactants and ordered hydrocarbon surfactants, giving ordered and stable mixed micelles at high temperature (150-220 degrees C). Mesoporous JLU-20 shows extraordinary stability towards hydrothermal treatment (100 % steam at 800 degrees C for 2 h or boiling water for 80 h), thermal treatment (calcination at 1000 degrees C for 4 h), and toward mechanical treatment (compressed at 740 MPa). Transmission electron microscopy images of JLU-20 show well-ordered hexagonal arrays of mesopores with one-dimensional (1D) channels and further confirm that JLU-20 has a two-dimensional (2D) hexagonal (P6 mm) mesostructure. 29Si HR MAS NMR spectra of as-synthesized JLU-20 shows that JLU-20 is primarily made up of fully condensed Q4 silica units (delta=-112 ppm) with a small contribution from incompletely cross-linked Q3 (delta=-102 ppm) as deduced from the very high Q4/Q3 ratio of 6.5, indicating that the mesoporous walls of JLU-20 are fully condensed. Such unique structural features should be directly attributed to the high-temperature synthesis, which is responsible for the observed high thermal, hydrothermal, and mechanical stability of the mesoporous silica materials with well-ordered hexagonal symmetry. Furthermore, the concept of "high-temperature synthesis" is successfully extended to the preparation of three-dimensional (3D) cubic mesoporous silica materials by the assistance of a fluorocarbon surfactant as a co-template. The obtained material, designated JLU-21, has a well-ordered cubic Im3m mesostructure with fully condensed pore walls and shows unusually high hydrothermal stability, as compared with conventional cubic mesoporous silica materials such as SBA-16.     

Study of adsorption properties of synthesized mesoporous silica doped with dysprosium and modified with nickel

Mesoporous silica (MPS) modified with nickel and MPS doped with dysprosium and modified with nickel have been synthesized by the template method. The adsorbents are characterized by various techniques such as transmission electron microscopy, scanning electron microscopy, X-ray diffraction, inductively coupled plasma spectroscopy, and X-ray fluorescence analyses. The adsorption properties of the synthesized samples have been investigated by inverse gas chromatography. Furthermore, thermodynamic characteristics of the adsorption of test compound belonging to different classes of organic compounds were obtained. In addition, the contributions of the energy of specific interactions to the total adsorption energy were calculated. It is also shown that entropy plays the determining role in the adsorption of test compounds on synthesized mesoporous materials.     

Functional materials: from hard to soft porous frameworks

This Review aims to give an overview of recent research in the area of porous, organic-inorganic and purely organic, functional materials. Possibilities for introducing organic groups that exhibit chemical and/or physical functions into porous materials will be described, with a focus on the incorporation of such functional groups as a supporting part of the pore walls. The number of organic groups in the network can be increased such that porous, purely organic materials are obtained.     

The synthesis of chiral periodic organosilica materials with ultrasmall mesopores

Helical organosilica materials were synthesized for the first time using a novel binaphthyl-based chiral co-monomer in less than 1?hour. The incorporation of a chiral co-monomer in the wall was shown to influence the curvature of the helical materials. As the amount of the chiral co-monomer was increased, the degree of curvature increased, illustrating the importance of this monomer to the overall morphology.     

Growth of ZIF-8 MOF Films with Tunable Porosity by using Poly (1-vinylimidazole) Brushes as 3D Primers

This work reports on a novel and versatile approach to control the structure of metal–organic framework (MOFs) films by using polymeric brushes as 3D primers, suitable for triggering heterogeneous MOF nucleation. As a proof-of-concept, this work explores the use of poly(1-vinylimidazole) brushes primer obtained via surface-initiated atom transfer radical polymerization (SI-ATRP) for the synthesis of Zn-based ZIF-8 MOF films. By modifying the grafting density of the brushes, smooth porous films were obtained featuring inherently hydrophobic microporosity arising from ZIF-8 structure, and an additional constructional interparticle mesoporosity, which can be employed for differential adsorption of targeted adsorbates. It was found that the grafting density modulates the constructional porosity of the films obtained; higher grafting densities result in more compact structures, while lower grafting density generates increasingly inhomogeneous films with a higher proportion of interparticle constructional porosity.     

Effect of non-ionic surface active agents on TEOS-derived sols,gels and materials

The sol-gel process, starting from tetraethylorthosilicate precursor, is a suitable technique for the preparation of silica thin films. The use of specific organic additives, like non ionic surface-active agents, drastically modifies the gelation process and allows the preparation of microporous materials with a high microporous volume. The effects of additives on the sol, gel and material characteristics have been investigated by several methods such as ²⁹Si NMR, QELS, SAXS (for sols and gels), and N₂ adsorption, FESEM (for fired materials). It appears that the interactions of surface active agents with TEOS derived species limit condensation reactions and particle growing. A brittle gel structure is generated which leads to highly porous microporous silica after the elimination of organic chains by thermal treatment at 450°C. The material porous texture (specific surface area, pore size distribution and porous volume) can be varied especially by varying the surface active agent chain length and quantity. This kind of sol-gel system is suitable to prepare microporous silica membranes candidate for gas separation or catalytic reactor applications.